How To Use This Manual; Gearing; Jetting; Clutch Springs - Polaris 2007 Two Stroke Service Manual

GENERAL

HOW TO USE THIS MANUAL

Gearing

Gearing that is called out in the clutching table is stated as TOP GEAR (total number of teeth): BOTTOM GEAR (total number of
teeth) - CHAIN PITCH (total number of links)
Example 22:39-76
• Top Gear = 22 tooth
• Bottom Gear = 39 tooth
• Drive Chain = 76 pitch (links)
Production setting is designated in the shaded areas

Jetting

Jetting chart is called out in the Jetting table and is stated as MAIN JET on top and the e-clip position on the bottom.
Example:
Production setting is designated in the shaded areas. If the jetting is staggered, the main jets will be listed as PTO/MAG.
Specifications may change after the production of this manual. Any changes will be communicated by Team Tips.

Clutch Springs

Springs are designated by color. For example part number 7041781 is a Dark Blue/White spring. The color means that the main color
of the spring is Dark Blue and it will have a White stripe down the center of the spring. This color designation represents the
compression weight of the spring. The spring force is 120-310.
Any new springs that are released will now be all Black in color and will have the last four digits of the part number with the spring
force printed on the main body of the spring. Example: Part Number 7042287 would have "2287 110/290" printed in white ink on
the spring.
2.2
Example
260
#3
260 = Main Jet
#3 = The E-clip setting from the top down