Hood Repair; Bumper; Edge Front Bumper Removal/Installation; Iq Front Bumper Removal/Installation - Polaris 2007 Two Stroke Service Manual

CHASSIS & HOOD

Hood Repair

Currently there is no procedures or materials recommended by
Polaris for repairing hoods. Hoods are made of Thermoplastic
Olefin (TPO) and cannot be repaired. If a hood is broken it must
be replaced. For small cracks you may drill a small hole on both
ends of the crack to limit spreading. This procedure is called
"stop drilling.
Drill hole

BUMPER

Edge Front Bumper Removal/Installation

1
2
1. Remove the inside screws (1) from the bumper.
2. Remove the lower bumper bolts (2).
3. Remove the bumper.
4. Replace in the reverse order.
10.4
Crack

IQ Front Bumper Removal/Installation

2
2
1. Open front nosepan flap (1) and remove the bumper
screws (2).
2. Remove the center bumper Nyloc nut and bolts.
3. Remove bumper.
4. Installation is reverse of removal.

Rear Bumper Removal/Installation

1. Remove the rear coolant cover (1) if so equipped.
2. Remove the rear bumper fasteners (2).
3. Remove the bumper.
4. Install in reverse order.

HEADLIGHT

IQ Headlight Removal/Installation

1. Disconnect all the headlight connections.
2. Remove the headlight adjuster guide.
3. Remove the headlight screws that hold the headlight
assembly on.
4. Remove the headlight.
5. Installation is the reverse of removal.

Edge Headlight Removal/Installation

1. Remove the plenum from the bottom of the hood.
2. Disconnect the head light connections.
3. Remove the 4 screws holding the headlight in place.
4. Installation is the reverse of removal.
1