600 Ho Iq - Polaris 2007 Two Stroke Service Manual

Two stroke
Table of Contents

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MODEL SPECIFICATIONS

600 HO IQ

MODEL S07PP6FS(A,B)
Body Style
Engine
Engine type
Engine Model
Engine displacement
Bore (in/mm)
Stroke (in/mm)
Piston to cylinder clearance (in/mm)
(in/mm)
Piston ring end gap
Operating RPM±200
Idle RPM
Clutch engagement RPM ±200
Exhaust valve spring
Fuel Delivery
Type
Main Jet
Pilot Jet
Jet Needle/Clip position
Needle Jet
Throttle gap under cutaway (in/mm)
Throttle slide cutaway
Valve seat
Starter jet
Pilot air jet
Fuel screw setting
Air screw setting
Recommended fuel octane (R+M/2)
1.18
Body
IQ
Liberty
S3273-6044-PF6F
599
3.04/77.25
2.52/64
.0045-.0059/.115-.149
.014-.020/.0356-.508
8100
1500
3800
Pink
TM38
420
50
9DGN6-57/2
P-8
0.08/2.1
1.5 Notch
1.5
145
.6
1.25
N/A
91 Min. NonOxy
Jetting
Altitude
meters (feet)
440
430
0-600
(0-2000)
#3
#3
410
400
600-1200
(2000-4000)
#3
#3
370
360
1200-1800 (4000-
6000)
#3
#2
340
320
1800-2400 (6000-
8000)
#3
#2
310
300
2400-3000
(8000-10000)
#2
#2
290
280
3000-3700
(10000-12000)
#2
#2
When using non oxygenated fuel with a research octane
Number (RON) greater than 93, decrease the main jet
number in the above chart by 10 and raise the E-clip one
position. If the above chart recommends clip #1, install
washer on top when using the above fuel.
Clutching
Drive Clutch (P-85)
Altitude meters
Clutch
(feet)
Shift Weight
Spring
0-600
10-62
Black/Green
(0-2000)
600-1200
10-60
Black/Green
(2000-4000)
1200-1800
10-58
Black/Green
(4000-6000)
1800-2400
10-56
Black/Green
(6000-8000)
2400-3000
10-54
Black/Green
8000-10000)
3000-3600
10 AL
Black/Green
(10000-12000)
Drive clutch bolt torque 50 ft-lbs
Belt part number
Belt width (in/cm)
Belt side angle
Outside diameter (in/cm)
Clutch center distance (in/cm)
Ambient Temperature
420
400
390
380
370
#2
#2
#2
#2
#2
390
370
360
350
340
#2
#2
#2
#2
#1
350
340
330
320
310
#2
#2
#2
#1
#1
310
300
280
280
270
#2
#2
#2
#1
#1
290
280
270
260
250
#2
#1
#1
#1
#1
270
250
240
230
220
#1
#1
#1
#1
#1
Driven Clutch (TEAM)
Clutch
Driven Helix
Gearing
Spring
(64/42-.36)
Red/Black
23:39-76
LW ER
(56/42-.36)
Red/Black
22:39-76
LW ER
(56/42-.36)
Red/Black
22:40-76
LW ER
(56/42-.36)
Red/Black
22:40-76
LW ER
(56/42-.36)
Red/Black
20:41-76
LW ER
(56/42-.36)
Red/Black
20:41-76
LW ER
(69 N-m)
Belt
3211080
1.438/3.65
28°
46.625/118.4
11.5/29.2
360
#1
330
#1
300
#1
260
#1
240
#1
210
#1

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