340/550 Fuji Engine; 340/550 Fuji/500 Liberty Engine Removal/Installation - Polaris 2007 Two Stroke Service Manual

340/550 FUJI ENGINE

340/550 Fuji/500 Liberty Engine Removal/installation

1. Turn the fuel valve to the "OFF" position.
2. Remove the exhaust system.
3. Disconnect the battery ground (-) if applicable.
4. Disconnect the CDI box.
5. Remove the spark plug leads form the spark plugs.
6. Disconnect the stator connection(s).
7. Remove the air box.
8. Remove the drive belt. See "Drive Belt Removal" on page 6.10.
9. Remove the drive and driven clutches. See "Drive Clutch Removal" on page 6.15. See "Driven Clutch Removal" on page 6.21.
10. Remove the recoil handle and secure the rope so that it is on the recoil housing.
11. Loosen the carburetor clamps that are holding the carburetor onto the boots.
12. Separate the carburetors and secure them out of the way for engine removal.
13. Disconnect the oil pump cable from the oil pump.
14. Disconnect the oil supply line at the oil pump, and plug the end with a clean bolt.
15. Remove the fuel pump impulse line from the engine.
16. Remove all the motor mount fasteners.
17. Remove the engine.
18. Install in reverse order.
ENGINE
5
5.11