Torque Specifications - Polaris 2007 Two Stroke Service Manual

ENGINE

Torque Specifications

When tightening bolts, nuts, or screws, a torque pattern may need to be followed to ensure uniform equal tension is applied to all
fasteners. Proper torque application prevents fasteners from loosening or breaking in critical service. It also minimizes wear and
eliminates premature or needless repair costs. Following uniform torque application sequence patterns ensures optimum
performance from precision machined, close tolerance assemblies.
The most common units of torque in the English system are ft-lb (foot pounds) and in-lb (inch pounds). In the Metric system,
torque is commonly expressed in units of N-m (Newton Meter).
SPARK PLUG
CYLINDER HEAD
BLEEDER SCREW
THERMOSTAT HOUSING
WATER TEMPERATURE SENSOR
WATER INLET PIPE
DETIONATION SENSOR
CYLINDER BASE NUTS
EXHAUST VALVE COVER BOLTS
EXHAUST VALVE NUT
EXHAUST MANIFOLD BOLTS
CARB ADAPTER BOLTS
OIL PUMP MOUNTING BOLTS
CRANCASE PLUGS
WATER PUMP IMPELLER NUT
WATER PUMP COVER BOLTS
CRANKCASE 6mm
CRANKCASE 8mm
ENGINE STRAP to CHASSIS NUT
ENGINE STRAP to ENGINE BOLT
STATOR BOLTS
TRIGGER COIL BOLTS
FLYWHEEL
RECOIL CUP BOLTS
RECOIL COVER COLTS
DRIVE CLUTCH BOLT
7/16" ENGINE MOUNT STRAP BOLTS
REAR MOTOR MOUNTS BRACKET
1 =Apply Loctite 242 to threads of bolt.
2= Apply Pipe sealant to threads.
3= See torque sequence.
5.40
ENGINE 600/700 CFI
18 ft-lb (24 N-m)
22ft-lb (30 N-m)1,3
70 in-lb (8 N-m)
9 ft-lb (12 N-m)
18-40ft-lb (24-54 N-m)2
75ft-lb (102 N-m)2
168 in-lb(19 N-m)
32 ft-lb (43 N-m)3
12 ft-lb (16 N-m)
144 in-lb (16 N-m)1
22 ft-lb (30 N-m)
108 in-lb (12 N-m)
7 ft-lb (9 N-m)
10ft-lb (14 N-m)2
120 in-lb (14 N-m)
108 in-lb (12 N-m)
9ft-lb (12 N-m)1,3
22ft-lb (30 N-m)1,3
18ft-lb (24 N-m)
45 ft-lb (61 N-m)
60 in-lb(7 N-m)1
48 in-lb (5 N-m)
90ft-lb (122 N-m)1
108 in-lb (12 N-m)
108 in-lb (12 N-m)
50 ft-lb(68 N-m)
45 ft-lb (61 N-m)
29 ft-lb (39 N-m)