600 Ho Switchback - Polaris 2007 Two Stroke Service Manual

MODEL SPECIFICATIONS

600 HO SWITCHBACK

MODEL S07PS6FS(A)
Engine
Engine type
Engine displacement
Engine model number
Bore (in/mm)
Stroke (in/mm)
Piston to cylinder clearance (in/mm)
(in/mm)
Piston ring end gap
Operating RPM±200
Idle RPM±200
Clutch engagement RPM ±200
Exhaust valve spring
Fuel Delivery
Type
Main Jet
Pilot Jet
Jet Needle/Clip position
Needle Jet
Throttle gap under cutaway (in/mm)
Throttle slide cutaway
Valve seat
Starter jet
Pilot air jet
Fuel screw setting
Air screw setting
Recommended fuel octane (R+M/2)
1.24
Liberty
599cc
S3273-6044-PF6F
3.04/77.25
2.52/64
.0045-.0059/.114-.150
.014-.020/.36-.51
8100
1500
3800
Pink
TM38
420
50
9DGN6-57/2
P-8
0.08/2.1
1.5 Notch
1.5
145
.6
1.25
N/A
91
Jetting
Altitude
meters (feet)
0-600 440 430
(0-2000) #3 #3
600-1200 410 400
(2000-4000) #3 #3
1200-1800 (4000- 370 360
6000) #3 #2
1800-2400 (6000- 340 320
8000) #3 #2
2400-3000 310 300
(8000-10000) #2 #2
3000-3700 290 280
(10000-12000) #2 #2
When using non oxygenated fuel with an octane number
greater than 93, decrease the main jet number in the above
chart by 10 and raise the E-clip one position. If already in
position #1 install washer on top when using the above fuel.
Clutching
Drive Clutch (P-85)
Altitude meters
Shift Clutch
(feet)
Weight Spring
0-600 Black/
10-62
(0-2000) Green
600-1200 Black/
10-60
(2000-4000) Green
1200-1800 (4000- Black/
10-58
6000) Green
1800-2400 (6000- Black/
10-56
8000) Green
2400-3000 Black/
10-54
(8000-10000) Green
3000-3700 Black/
10AL
(10000-12000) Green
Drive clutch bolt torque 50 ft-lbs (69 N-m)
Belt part number
Belt width (in/cm)
Belt side angle
Outside diameter (in/cm)
Clutch center distance (in/cm)
Ambient Temperature
420 400 390 380 370
#2 #2 #2 #2 #2
390 370 360 350 340
#2 #2 #2 #2 #1
350 340 330 320 310
#2 #2 #2 #1 #1
310 300 280 280 270
#2 #2 #1 #1 #1
290 280 270 260 250
#2 #1 #1 #1 #1
270 250 240 230 220
#1 #1 #1 #1 #1
Driven Clutch (TEAM)
Clutch Driven
Gearing
Spring Helix
Red/ 64/42-36
22:39-76
Black ER
Red/ 56/42-36
22:39-76
Black ER
Red/ 56/42-36
22:39-76
Black ER
Red/ 56/42-36
20:41-76
Black ER
Red/ 56/42-36
20:41-76
Black ER
Red/ 56/42-36
20:41-76
Black ER
Belt
3211080
1.438/3.65
28°
46.625/118.4
11.5/29.2
360
#1
330
#1
300
#1
260
#1
240
#1
210
#1