Driven Clutch; Components; Driven Clutch Removal; Driven Clutch Installation - Polaris 2007 Two Stroke Service Manual

DRIVEN CLUTCH

Components

(Team LW Clutch Shown)
HELIX
Helix Fasteners = 60 - 80 In.Lbs. (7 - 9 Nm)
Driven Clutch Retaining Fastener = 17 Ft.Lbs. (23 Nm)

Driven Clutch Removal

1. Remove the drive belt.
2. Apply and lock the parking brake.
3. Remove the driven clutch bolt and washers (A).
NOTE: Count the number and location of the spacer
washers located on the fastener and behind the
clutch.
4. Slide the driven clutch off the jackshaft.
5. Inspect the splines and replace jackshaft if damage is found.
ROLLER ASSEMBLY
SNAP RING
SPRING
MOVEABLE SHEEVE
= T
A
SPRING CUP
DEFLECTION SPACER

Driven Clutch Installation

1. Install the driven clutch bolt with the same amount of
washers at removal.
2. Torque the bolt to specification.
3. Check for correct belt deflection.

Driven Clutch Disassembly

1. Helix Removal:
• Remove the fasteners securing the helix to the
moveable sheave.
• Using a flat-blade screwdriver, carefully pry the helix
up and out of the sheave.
2. Install the clutch into the clutch compression tool, PN
8700220. Use the clutch compression extensions, PN PS-
45909.
CLUTCHING
STATIONARY SHEEVE
BELT DEFLECTION SCREW
6.21
6