Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
Control cables
7
*
(See page 3-58)
Swingarm pivot
8
*
bearing
(See page 4-75)
Rear suspension link
9
*
pivots
(See page 4-75)
Shock absorber
10
*
assembly
(See page 4-71)
Front fork
11
*
(See page 3-50)
Steering bearings
12
*
(See page 3-48)
Brake and clutch
13
lever pivot shafts
(See page 3-58)
Brake and shift pedal
14
pivot shafts
(See page 3-58)
Drive chain
15
(See page 3-46)
Wheel bearings
16
*
(See page 4-3)
Sidestand pivot
17
(See page 3-58)
Sidestand switch
18
*
(See page 8-4)
Chassis fasteners
19
*
(See page 2-22)
Brake hoses
Brake hoses
20
20
*
*
(See page 3-43)
Wheels
21
*
(See page 4-3)
Tires
22
*
(See page 3-55)
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
NOTE:
From 24,000 mi (37,000 km) 36 months, repeat the maintenance intervals starting from 4,000 mi
(7,000 km) or 6 months.
NOTE:
D The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
D Hydraulic brake service
S After disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
S Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
S Replace the brake hoses every four years and if cracked or damaged.
email: info@motomatrix.co.uk
REMARKS
S Apply Yamaha chain and cable lube or
engine oil 10W-30 thoroughly.
S Check bearing assembly for looseness.
S Moderately repack with lithium-soap-
based grease every 16,000 mi (25,000
km) or 24 months.
S Check operation.
S Correct if necessary.
S Check operation and for oil leakage.
S Replace if necessary.
S Check operation and oil leakage.
S Replace if necessary.
S Check bearing assembly for looseness.
S Moderately repack with lithium-soap-
based grease every 16,000 mi (25,000
km) or 24 months.
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
S Check chain slack/alignment and condi-
tion.
S Adjust and lubricate chain with a special
O-ring chain lubricant thoroughly.
S Check bearing for smooth operation.
S Check operation and lubricate.
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
S Check operation and replace if neces-
sary.
S Check all chassis fitting and fasteners.
S Correct if necessary.
S Check for cracks or damage.
S Replace.
S Check runout and for damage.
S Replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
INITIAL
ODOMETER READINGS
600 mi
4,000mi
8,000 mi
(1,000 km)
(7,000 km)
(13,000 km)
or
or
or
1 month
6 months
12 months
Every 500 mi (800 km) or after washing the
motorcycle or riding in the rain.
Every 4 years
3-2
CHK
ADJ
12,000 mi
16,000 mi
20,000 mi
(19,000 km)
(25,000 km)
(31,000 km)
or
or
or
18 months
24 months
30 months
Repack.
Repack.