Yamaha YZF-R6 Owner's Manual
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Yamaha YZF-R6 Owner's Manual

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OWNER'S MANUAL
YZF-R6
5SL-28199-E1

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Summary of Contents for Yamaha YZF-R6

  • Page 1 OWNER’S MANUAL YZF-R6 5SL-28199-E1...
  • Page 2 EAU26941 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R6. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6 OWNER’S MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st edition, July 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-24 Adjusting the valve clearance ..6-19 Ignition circuit cut-off system ..3-24 Tires ..........6-19 DESCRIPTION ........2-1 Cast wheels ......... 6-22 Left view ..........2-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever Right view ........2-2 Pre-operation check list ....
  • Page 7 TABLE OF CONTENTS Tail/brake light ......6-36 Replacing a turn signal light bulb ...........6-36 Replacing the license plate light bulb ...........6-37 Replacing an auxiliary light bulb ...........6-37 Supporting the motorcycle ....6-38 Front wheel ........6-39 Rear wheel ........6-41 Troubleshooting ......6-42 Troubleshooting charts ....6-43 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10280 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Since Yamaha cannot should be kept to a minimum. 193 kg (425 lb). When loading within test all other accessories that may be •...
  • Page 11 SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 3-20) 10.Engine oil drain bolt (page 6-9) 2. Front fork spring preload adjusting bolt (page 3-20) 11.Engine oil filter cartridge (page 6-9) 3. Fuse box 2 (page 6-33) 12.Front fork compression damping force adjusting screw (page 3-20) 4.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-23) 12.Brake pedal (page 3-15) 2. Helmet holder (page 3-18) 13.Dipstick (page 6-9) 3. Fuse box 1 (page 6-33) 14.Rear brake fluid reservoir (page 6-25) 4. Main fuse (page 6-33) 5. Battery (page 6-32) 6.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-12) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer (page 3-8) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-19) 8.

  • Page 15: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 16: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...

  • Page 17: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11001 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
  • Page 18 2.5 This indicator light comes on when the til the malfunction is corrected: The seconds. If this occurs, have a Yamaha transmission is in the neutral position. oil level warning light will flash ten dealer check the vehicle.
  • Page 19 “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. ECA10020 CAUTION: Do not operate the engine if it is...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–241 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature flashes.
  • Page 21 3-8 for details.) when an electrical circuit monitoring the engine is defective. When this occurs, EAU26871 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-8 for an “ ”...

  • Page 22: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU12311 a self-diagnosis device Tachometer Multi-function display a display brightness and shift tim- ing indicator light control mode NOTE: Be sure to turn the key to “ON” be- fore using the “SELECT” and “RE- SET” buttons. For the U.K.
  • Page 23 (e.g., 51, 52, 53). key and both standard keys to a least two seconds. Yamaha dealer and have the stan- 2. When the hour digits start flashing, dard keys re-registered. push the “RESET” button to set the...
  • Page 24 Shift timing indicator light bright- any error codes, note the code number, functions, allowing you to make the fol- ness: and then have a Yamaha dealer check lowing settings in the order listed be- This function allows you to adjust the vehicle.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS 4. Push the “RESET” button to select 2. Push the “SELECT” button to con- To set the shift timing indicator light de- the desired display brightness lev- firm the selected indicator light ac- activation function tivity. The control mode changes to NOTE: 5.

  • Page 26: Anti-Theft Alarm (Optional)

    Handlebar switches brightness This model can be equipped with an 1. Push the “RESET” button to select Left optional anti-theft alarm by a Yamaha the desired indicator light bright- dealer. Contact a Yamaha dealer for ness level. more information. 2. Push the “SELECT” button to con- firm the selected indicator light brightness level.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12730 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12930 Clutch lever Shift pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.

  • Page 29: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13070 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 30: Fuel

    Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-...

  • Page 31: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU13410 EAU13430 EAU14091 Fuel tank breather hose Catalytic converter Seats This model is equipped with a catalytic converter in the exhaust chamber. Rider seat EWA10860 WARNING To remove the rider seat Pull back the rear of the rider seat as The exhaust system is hot after op- eration.

  • Page 32: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU14380 Helmet holders tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it...

  • Page 33: Storage Compartment

    4. Securely fasten the U-LOCK bar 3-17.) and lock with the strap as shown. This storage compartment is designed NOTE: to hold a genuine Yamaha U-LOCK. When the U-LOCK is not in the (Other locks may not fit.) storage compartment, be sure to EWA10961...

  • Page 34: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS When storing items in the storage EAU14761 load thereby soften Adjusting the front fork compartment, be sure to wrap suspension, turn the adjusting bolt on This front fork is equipped with spring them in a plastic bag to prevent each fork leg in direction (b).
  • Page 35 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in 1.

  • Page 36: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU15051 To increase the spring preload and (a). To decrease the rebound damping Adjusting the shock absorber thereby harden the suspension, turn force and thereby soften the rebound assembly the adjusting ring in direction (a). To de- damping, turn the adjusting screw in di- This shock absorber assembly is crease the spring preload and thereby...

  • Page 37: Luggage Strap Holders

    To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the specifications as necessary.

  • Page 38: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 39 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 40: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 41: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 42 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-29 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...

  • Page 43: Operation And Important Riding Points

    3-24. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.

  • Page 44: Shifting

    OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11040 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, never ac-...

  • Page 45: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS EAU16810 EAU16841 Shift up points: Tips for reducing fuel Engine break-in 1st → 2nd: 20 km/h (12 mi/h) consumption There is never a more important period 2nd → 3rd: 30 km/h (19 mi/h) in the life of your engine than the period 3rd →...

  • Page 46: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 47: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 48: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ 9 * Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √...
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 23 * Cooling system • Change. Every 3 years •...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 52: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Slot 1. Tab 2. Cowling B 2. Projection EAU19460 2. Place the cowling in the original Panels A and B position, and then install the bolts. To remove one of the panels NOTE: Remove the bolts, slide the panel for- Make sure that the tabs at the front of...

  • Page 54: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...

  • Page 55: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19930 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the...
  • Page 56 NOTE: several minutes, and then turn it An oil filter wrench is available at a off. Yamaha dealer. 2. Place an oil pan under the engine 7. Apply a thin coat of engine oil to to collect the used oil.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR 12. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.40 L (2.54 US qt) (2.11 Imp.qt) With oil filter cartridge replacement: 1.

  • Page 58: Coolant

    The coolant level must be checked coolant reservoir cover by remov- engine off and have a Yamaha dealer on a cold engine since the level ing the bolts, remove the reservoir check the vehicle.
  • Page 59 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 2. Remove panel A and cowling A. coolant, have a Yamaha dealer (See page 6-6.) check the antifreeze content of 3. Place a container under the engine the coolant as soon as possible, to collect the used coolant.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cov- 11. Remove the coolant reservoir by er by removing the bolts. removing the bolts. 12. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1.
  • Page 61 24. Start the engine, and then check distilled water or soft tap water the vehicle for coolant leakage. If instead. Do not use hard water coolant is leaking, have a Yamaha or salt water since it is harmful dealer check the cooling system. to the engine.

  • Page 62: Checking The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21161 Do not tilt or pull the fuel tank Checking the air filter element NOTE: too much, otherwise the fuel Before disconnecting the fuel tank The air filter element should be hoses may come loose, which breather hose and fuel tank overflow checked at the intervals specified in the could cause fuel leakage.
  • Page 63 If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. 1. Air filter element Make sure that the fuel hoses 7.

  • Page 64: Air Intake Duct

    To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).

  • Page 65: Adjusting The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 66 193 kg (425 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/60 ZR17M/C (55W) WARNING Manufacturer/model: excessively worn tires. Besides MICHELIN/Pilot SPORT N...

  • Page 68: Cast Wheels

    Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.

  • Page 69: Adjusting The Brake Pedal Position

    (b). (0.43 in) below the bottom of the foot- rest bracket as shown. Periodically check the brake pedal position and, if necessary, have a Yamaha dealer ad- just it. EWA10690 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system.

  • Page 70: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR fore operating the motorcycle. Air in EAU22270 EAU22390 Adjusting the rear brake light Checking the front and rear the hydraulic system will diminish switch brake pads the braking performance, which may The front and rear brake pads must be result in loss of control and an acci- checked for wear at the intervals spec- dent.

  • Page 71: Checking The Brake Fluid Level

    EAU22580 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 72: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then NOTE: tighten the axle nut to the specified Using the alignment marks on each torque. side of the swingarm, make sure that both chain pullers are in the same posi- Tightening torque: tion for proper wheel alignment.

  • Page 74: Lubricating The Drive Chain

    Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a ECA10580 Yamaha dealer check or replace it. CAUTION: The drive chain must be lubricated Recommended lubricant: Engine oil after washing the motorcycle or riding in the rain.

  • Page 75: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 76: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 77: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 78: Checking The Wheel Bearings

    Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.

  • Page 79: Replacing The Fuses

    1. Spare main fuse CHILDREN. 2. Main fuse sealed-type (MF) battery charg- 3. Fuse box 1 er, have a Yamaha dealer 4. Electronic fuel injection fuse charge your battery. To store the battery 5. Parking lighting fuse 1. If the vehicle will not be used for 6.
  • Page 80 PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows Specified fuses: again, have a Yamaha dealer Main fuse: check the electrical system. 40.0 A Fuse box 1: Electronic fuel injection fuse: 15.0 A Parking lighting fuse: 10.0 A...

  • Page 81: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23940 EWA10790 Replacing a headlight bulb WARNING This model is equipped with quartz bulb Headlight bulbs get very hot. There- headlights. If a headlight bulb burns fore, keep flammable products away out, replace it as follows. from a lit headlight bulb, and do not 1.

  • Page 82: Tail/Brake Light

    3. Insert a new bulb into the socket, turning it clockwise. push it in, and then turn it clock- 8. Install the panel. wise until it stops. 9. Have a Yamaha dealer adjust the 4. Install the lens by installing the headlight beam if necessary. screw. ECA11190...

  • Page 83: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3. Remove the defective bulb by pull- EAU24341 Replacing the license plate Replacing an auxiliary light ing it out. light bulb bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit This model is equipped with two auxil- 5.

  • Page 84: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU24350 Supporting the motorcycle ing it out. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.

  • Page 85: Front Wheel

    EAU24510 side by removing the bolts. To remove the front wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over. 1. Loosen the axle bolt, the wheel axle pinch bolts, and then the 1.
  • Page 86 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Retighten pinch bolt B to the spec- NOTE: ified torque. Make sure that there is enough space between the brake pads before install- Tightening torque: ing the brake calipers onto the brake Wheel axle pinch bolt: discs.

  • Page 87: Rear Wheel

    4. Loosen the locknut on each side of EWA10820 WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a). dealer service the wheel. 6. Push the wheel forward, and then Securely support the motor-...

  • Page 88: Troubleshooting

    ECA11070 CAUTION: self. However, should your motorcycle require any repair, take it to a Yamaha Do not apply the brake after the 1. Retainer dealer, whose skilled technicians have 2. Slot...

  • Page 89: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 90 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 91: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26030 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 92 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...

  • Page 93: Storage

    NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
  • Page 94 MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 95: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2025 mm (79.7 in) SAE10W30 or SAE10W40 or SAE15W40 Premium unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 690 mm (27.2 in) 17.0 L (4.49 US gal) (3.74 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
  • Page 96 SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: MICHELIN/Pilot SPORT B Wheel type: 37/13 (2.846) Manufacturer/model: Cast wheel 2nd: DUNLOP/D208 AJ Rim size: 37/19 (1.947) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 28/18 (1.556) 193 kg (425 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake...
  • Page 97 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: DC. C.D.I. Charging system: Coolant temperature indicator light: A.C. magneto Battery: Engine trouble warning light: Model: GT9B-4 Immobilizer system indicator light: Voltage, capacity: 12 V, 8.0 Ah Shift timing indicator light: Headlight: Bulb type:...

  • Page 98: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 99 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-17.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 100 INDEX Engine stop switch........ 3-13 Engine trouble warning light ....3-7 Air filter element, checking....6-16 Neutral indicator light ......3-4 Air intake duct ........6-18 Anti-theft alarm (optional)...... 3-12 Front and rear brake pads, checking..6-24 Oil level warning light ......3-4 Auxiliary light bulb, replacing ....
  • Page 101 INDEX Throttle grip and cable, checking and lubricating ........6-29 Tires............6-19 Tool kit ............ 6-1 Troubleshooting........6-42 Troubleshooting charts ......6-43 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing.... 6-36 Turn signal switch......... 3-13 Valve clearance, adjusting....6-19 Vehicle identification number....
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.08-1.1×1 CR...

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