Related Manuals for Yamaha Moto matrix YZF-R6S
Summary of Contents for Yamaha Moto matrix YZF-R6S
- Page 1 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys email: info@motomatrix.co.uk...
- Page 2 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys email: info@motomatrix.co.uk...
- Page 3 SUPPLEMENTARY SERVICE MANUAL 2003 by Yamaha Motor Corporation, U.S.A. First edition, September 2003 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A. P/N LIT-11616-17-46 email: info@motomatrix.co.uk...
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Page 4: Important Manual Information
If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives. -
Page 5: How To Use This Manual
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys EAS00007 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. - Page 6 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys EAS00008 SYMBOLS The following symbols are not relevant to every SPEC vehicle. INFO Symbols 1 to 9 indicate the subject of each chapter. 1 General information 2 Specifications CHAS 3 Periodic checks and adjustments 4 Chassis...
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Page 7: Table Of Contents
........CHECKING THE LIGHTING SYSTEM ......YZF-R6S/YZF-R6SC WIRING DIAGRAM email: info@motomatrix.co.uk... - Page 8 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys email: info@motomatrix.co.uk...
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Page 9: Specifications
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC GENERAL SPECIFICATIONS SPECIFICATIONS GENERAL SPECIFICATIONS Item Standard Limit Model code 5SLD (USA except for CAL) 5SLE (CAL) ENGINE SPECIFICATIONS Item Standard Limit Throttle bodies ID mark 5SL1 00 (5SLD), 5SL4 10 (5SLE) Throttle valve size... -
Page 10: Tightening Torques
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC TIGHTENING TORQUES TIGHTENING TORQUES ENGINE TIGHTENING TORQUES Tightening torque Thread Item Item Fastener Fastener Q’ty Q ty Remarks Remarks size mSkg ftSlb Oil cooler Bolt Yamaha bond Cylinder identification sensor Bolt No.1215 email: info@motomatrix.co.uk –2–... -
Page 11: Cable Routing
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING CABLE ROUTING Right handlebar switch lead A Pass the right handlebar switch lead inside the front Clutch cable brake hoses and over the throttle cables. Immobilizer unit lead, main switch lead and left han- B Install the throttle cables to the hook so that the pull- dlebar switch lead... - Page 12 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING F Pass the horn lead by the outside of the throttle I Set in the coupler between the head light’s hollow cable and clamp it to the forefront of upper face of section and the duct.
- Page 13 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING Throttle stop screw D Pass the clutch cable inside of the coolant reservoir Coolant reservoir tank hose tank hose and radiator return hoses. Pickup coil lead E Assemble as “...
- Page 14 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING L Clamp the clutch cable by routing the upper end of the clamp along with the bottom end of the hose clamp assembly. email: info@motomatrix.co.uk –6–...
- Page 15 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING Throttle cable (return side) A Pass the main switch lead under the left handlebar Throttle cable (pull side) switch lead and then to the right side of the vehicle. Starter motor lead B Pass the throttle stop cable by the left side of the Coolant reservoir tank breather hose...
- Page 16 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING F Pass the coolant reservoir tank breather hose M To the throttle body through the clamp of under the coolant reservoir N To the radiator fan motor relay and fuse box tank.
- Page 17 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING Right handlebar switch lead Crankshaft position sensor lead Fuel hose (feed side, except for Sub wire harness coupler CAL) Head light lead Fuel tank breather hose (except Crankcase breather hose Meter lead for CAL)
- Page 18 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING Throttle cables Sidestand switch lead coupler Neutral switch lead coupler Throttle sub-lead 1 (white 6 (blue 2 poles) (connector 1 pole) poles) A.C. magneto lead coupler Fuel hose (return side, for CAL) Throttle sub-lead 2 (black 6 (white 3 poles)
- Page 19 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING A To the headlight F Connect the couplers (4 units) at the frame side B Make sure not to drop the headlight sub wire har- hole.
- Page 20 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING L To the neutral switch U Pass the wire harness between frame and coolant M Insert the wire harness wrapping clamp to the frame hose.
- Page 21 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING AA Branching leads to the fuse box and radiator fan AF Tip of the plastic locking tie should point to the motor relay shall pass through the guide section downward outside of the vehicle.
- Page 22 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys SPEC CABLE ROUTING Fuel pump assembly C Direction of which is sufficient as the knob of a clip. Fuel tank drain hose D Air opening Fuel tank breather hose (except for CAL) E Install the breather hose without projecting canister Clamp nipple out of the breather hose.
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Page 23: Periodic Checks And Adjustments
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys FUEL TANK EAS00040 PERIODIC CHECKS AND ADJUSTMENTS FUEL TANK 7 Nm (0.7 mSkg, 5.1 ftSlb) 7 Nm (0.7 mSkg, 5.1 ftSlb) 4 Nm (0.4 mSkg, 2.9 ftSlb) Order Job/Part Q’ty... -
Page 24: Installing The Fuel Pump
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys FUEL TANK INSTALLING THE FUEL PUMP 1. Install: S fuel pump 4 Nm (0.4 mSkg, 2.9 ftSlb) NOTE: S Do not damage the installation surfaces of the fuel tank when installing the fuel pump. -
Page 25: Fuel Injection System
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys AIR INDUCTION SYSTEM FUEL INJECTION SYSTEM AIR INDUCTION SYSTEM EAS00509 AIR INDUCTION SYSTEM DIAGRAMS 1 Air cut-off valve A To cylinder #1 and #2 2 Reed valve B To cylinder #3 and #4 3 To air filter case email: info@motomatrix.co.uk... -
Page 26: Electrical
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC ELECTRICAL COMPONENTS ELECTRICAL ELECTRICAL COMPONENTS Coolant temperature sensor Speed sensor Intake air temperature sensor Crankshaft position sensor Intake air pressure sensor Cylinder identification sensor Lean angle cut-off switch Radiator fan motor relay Atmospheric pressure sensor Headlight relay (on / off) -
Page 27: Ignition System
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM EAS00735 IGNITION SYSTEM CIRCUIT DIAGRAM Main switch Ignition coil Battery Spark plug Fuse (main) Neutral switch Fuse (ignition) Crankshaft position sensor Starting circuit cut-off relay Lean angle cut-off switch Sidestand switch Engine stop switch... -
Page 28: Troubleshooting
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM EAS00737 EAS00739 TROUBLESHOOTING 2. Battery S Check the condition of the battery. The ignition system fails to operate (no Refer to “CHECKING AND CHARGING spark or intermittent spark). - Page 29 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM EAS00743 4. Ignition spark gap The following procedure applies to all of the spark plugs. S Disconnect the spark plug cap from the spark plug. S Connect the ignition checker and ignition coil...
- Page 30 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM EAS00748 EAS00750 8. Engine stop switch 6. Crankshaft position sensor resistance S Check the engine stop switch for continuity. S Disconnect the crankshaft position sensor Refer to “CHECKING THE SWITCHES”.
- Page 31 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM EAS00753 12. Starting circuit cut-off relay NOTE: When you switch the positive and negative S Disconnect the starting circuit cut-off relay tester probes, the readings in the above chart coupler from the wire harness.
- Page 32 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC IGNITION SYSTEM Replace lean angle cut-off switch. EAS00754 14. Wiring S Check the entire ignition system’s wiring. Refer to “CIRCUIT DIAGRAM”. S Is the ignition system’s wiring properly con- nected and without defects? Replace the ignitor Properly connect or...
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Page 33: Lighting System
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC LIGHTING SYSTEM EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM email: info@motomatrix.co.uk –25–... - Page 34 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC LIGHTING SYSTEM Main switch Battery Fuse (main) High beam indicator light Meter light Fuse (headlight) Headlight relay (on / off) Headlight relay (dimmer) Fuse (park) Pass switch Dimmer switch Headlight License light...
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Page 35: Checking The Lighting System
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC LIGHTING SYSTEM EAS00788 Headlight CHECKING THE LIGHTING SYSTEM Positive tester probe ! black/yellow 1. The headlight and the high beam indicator Negative tester probe ! black light fail to come on. - Page 36 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC LIGHTING SYSTEM EAS00789 EAS00790 2. The meter light fails to come on. 3. The tail/brake light fails to come on. 1. Meter light (LEDs) 1. Tail/brake light (LEDs) S Check the meter light for continuity.
- Page 37 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys ELEC LIGHTING SYSTEM EAS00792 4. The license light fails to come on. 1. License light bulb and socket S Check the license light bulb and socket for continuity.
- Page 38 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys YZF-R6S/YZF-R6SC WIRING DIAGRAM email: info@motomatrix.co.uk...
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Page 39: Yzf-R6S/Yzf-R6Sc Wiring Diagram
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys YZF-R6S/YZF-R6SC WIRING DIAGRAM Main switch Rear turn signal light (right) A.C. magneto Rear turn signal light (left) Rectifier/ regulator Front turn signal / position light (right) Fuse (backup) - Page 40 Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys email: info@motomatrix.co.uk...