Yamaha YZF-R6SR Manuals

Manuals and User Guides for Yamaha YZF-R6SR. We have 2 Yamaha YZF-R6SR manuals available for free PDF download: Supplementary Service Manual, Service Manual

Yamaha YZF-R6SR Supplementary Service Manual

Yamaha YZF-R6SR Supplementary Service Manual (538 pages)

Brand: Yamaha | Category: Motorcycle | Size: 33.32 MB

Table of Contents

Table of Contents

6
- Important Manual Information
  3
- How to Use this Manual
  4
- General Information
  8
  - Special Tools
    8
- Specifications
  9
  - General Specifications
    9
  - Engine Specifications
    9
  - Chassis Specifications
    10
  - Electrical Specifications
    11
  - Tightening Torques
    12
    
    Chassis Tightening Torques
    12
    
    Engine Tightening Torques
    12
  - Cable Routing
    13
- Periodic Checks and Adjustments
  27
  - Bleeding the Hydraulic Brake System
    27
  - Adjusting the Front Fork Legs
    29
- Chassis
  31
  - Front Wheel and Brake Discs
    31
  - Front and Rear Brakes
    32
    
    Front Brake Pads
    32
    
    Front Brake Master Cylinder
    33
    
    Front Brake Calipers
    36
    
    Assembling and Installing the Front Brake Master Cylinder
    38
  - Front Fork
    40
    
    Front Fork Legs
    40
    
    Disassembling the Front Fork Legs
    43
    
    Checking the Front Fork Legs
    44
    
    Assembling the Front Fork Legs
    45
  - Swingarm and Drive Chain
    50
    
    Checking the Drive Chain
    50
- Cooling System
  52
  - Radiator
    52
- Electrical System
  54
  - Electric Starting System
    54
    
    Circuit Diagram
    54
    
    Troubleshooting
    55
  - Cooling System
    58
    
    Circuit Diagram
    58
Table of Contents

71
- Specifications
  73
  - General Specifications
    73
  - Engine Specifications
    73
  - Chassis Specifications
    73
  - Electrical Specifications
    73
  - Tightening Torques
    74
    
    Engine Tightening Torques
    74
  - Cable Routing
    75
- Periodic Checks and Adjustments
  87
  - Fuel Tank
    87
    
    Installing the Fuel Pump
    88
- Fuel Injection System
  89
  - Air Induction System
    89
    
    Air Induction System Diagrams
    89
- Electrical
  90
  - Electrical Components
    90
  - Ignition System
    92
    
    Troubleshooting
    92
  - Lighting System
    97
    
    Circuit Diagram
    97
    
    Checking the Lighting System
    99
- Yzf-R6S/Yzf-R6Sc Wiring Diagram
  103
Table of Contents

111
- Chapter 1 General Information
  
  122
  - Motorcycle Identification
    122
    
    Model Label
    122
    
    Vehicle Identification Number
    122
  - Features
    123
    
    Outline of Fi System
    123
    
    Fi System
    124
    
    Instrument Function
    125
  - Important Information
    128
    
    Gaskets, Oil Seals and O-Rings
    128
    
    Preparation for Removal and Disassembly
    128
    
    Replacement Parts
    128
    
    Bearings and Oil Seals
    129
    
    Circlips
    129
    
    Lock Washers/Plates and Cotter Pins
    129
  - Checking the Connections
    130
  - Special Tools
    131
- Chapter 2 Specifications
  
  135
  - General Specifications
    135
  - Engine Specifications
    136
  - Chassis Specifications
    145
  - Electrical Specifications
    149
  - Conversion Table
    152
  - General Tightening Torque Specifications
    152
  - Tightening Torques
    153
    
    Engine Tightening Torques
    153
    
    Chassis Tightening Torques
    156
  - Lubrication Points and Lubricant Types
    158
    
    Engine
    158
    
    Chassis
    159
  - Engine Oil Lubrication Chart
    164
  - Lubrication Diagrams
    165
  - Cable Routing
    171
- Chapter 3 Periodic Checks and Adjustments
  
  184
  - General Maintenance and Lubrication Chart
    184
  - Introduction
    184
  - Periodic Maintenance Chart for the Emission Control
    184
  - System
    184
  - Seats
    186
  - Fuel Tank
    187
    
    Removing the Fuel Pump
    188
    
    Removing the Fuel Tank
    188
    
    Installing the Fuel Pump
    189
    
    Installing the Fuel Tank
    189
  - Cowlings
    190
    
    Installation
    191
    
    Removal
    191
  - Air Filter Case
    192
  - Engine
    193
    
    Adjusting the Valve Clearance
    193
    
    Synchronizing the Throttle Bodies
    199
    
    Adjusting the Engine Idling Speed
    201
    
    Adjusting the Throttle Cable Free Play
    202
    
    Checking the Spark Plugs
    204
    
    Measuring the Compression Pressure
    205
    
    Checking the Engine Oil Level
    207
    
    Changing the Engine Oil
    208
    
    Measuring the Engine Oil Pressure
    210
    
    Adjusting the Clutch Cable Free Play
    212
    
    Cleaning the Air Filter Element
    213
    
    Checking the Throttle Body Joints
    214
    
    Cleaning the Air Intake System Surge Tanks
    214
    
    Checking the Crankcase Breather Hose
    215
    
    Checking the Fuel and Breather Hoses
    215
    
    Checking the Coolant Level
    216
    
    Checking the Exhaust System
    216
    
    Checking the Cooling System
    217
    
    Changing the Coolant
    218
  - Chassis
    222
    
    Adjusting the Front Brake
    222
    
    Adjusting the Rear Brake
    223
    
    Checking the Brake Fluid Level
    224
    
    Adjusting the Rear Brake Light Switch
    225
    
    Checking the Front and Rear Brake Hoses
    226
    
    Checking the Front and Rear Brake Pads
    226
    
    Bleeding the Hydraulic Brake System
    227
    
    Adjusting the Shift Pedal
    228
    
    Adjusting the Drive Chain Slack
    229
    
    Lubricating the Drive Chain
    230
    
    Checking and Adjusting the Steering Head
    231
    
    Checking the Front Fork
    233
    
    Adjusting the Front Fork Legs
    234
    
    Adjusting the Rear Shock Absorber Assembly
    236
    
    Checking the Tires
    238
    
    Checking the Wheels
    240
    
    Checking and Lubricating the Cables
    241
    
    Lubricating the Levers and Pedals
    241
    
    Lubricating the Rear Suspension
    241
    
    Lubricating the Sidestand
    241
  - Electrical System
    242
    
    Checking and Charging the Battery
    242
    
    Checking the Fuses
    247
    
    Replacing the Headlight Bulbs
    249
    
    Adjusting the Headlight Beams
    250
  - Front Wheel and Brake Discs
    251
- Chapter 4
  
  253
  - Checking the Front Wheel
    253
  - Removing the Front Wheel
    253
  - Checking the Brake Discs
    255
  - Installing the Front Wheel
    256
  - Adjusting the Front Wheel Static Balance
    257
  - Rear Wheel and Brake Disc
    259
  - Rear Wheel and Brake Disc Rear Wheel
    259
    
    Rear Brake Disc and Rear Wheel Sprocket
    260
    
    Removing the Rear Wheel
    262
    
    Checking and Replacing the Rear Wheel Sprocket
    263
    
    Checking the Rear Wheel
    263
    
    Checking the Rear Wheel Drive Hub
    263
    
    Installing the Rear Wheel
    264
    
    Adjusting the Rear Wheel Static Balance
    265
  - Front and Rear Brakes
    267
    
    Rear Brake Pads
    267
    
    Replacing the Front Brake Pads
    268
    
    Replacing the Rear Brake Pads
    271
    
    Front Brake Master Cylinder
    273
    
    Rear Brake Master Cylinder
    276
    
    Disassembling the Front Brake Master Cylinder
    278
    
    Disassembling the Rear Brake Master Cylinder
    278
    
    Checking the Front and Rear Brake Master Cylinders
    279
    
    Assembling and Installing the Front Brake Master
    280
    
    Assembling the Rear Brake Master Cylinder
    282
    
    Cylinder
    282
    
    Front Brake Calipers
    284
    
    Rear Brake Caliper
    286
    
    Calipers
    288
    
    Disassembling the Front Brake Calipers
    288
    
    Assembling and Installing the Rear Brake Caliper
    293
  - Front Fork
    295
    
    Front Fork Legs
    295
    
    Removing the Front Fork Legs
    295
    
    Under Bracket
    295
  - Handlebars
    308
    
    Steering Head
    313
    
    Checking the Steering Head
    315
    
    Removing the under Bracket
    315
    
    Installing the Steering Head
    316
    
    Rear Shock Absorber Assembly
    318
    
    Disposing of a Rear Shock Absorber and Gas Cylinder
    320
    
    Handling the Rear Shock Absorber and Gas Cylinder
    320
    
    Checking the Rear Shock Absorber Assembly and Gas Cylinder
    321
    
    Removing the Rear Shock Absorber Assembly
    321
    
    Checking the Connecting Rod and Relay Arms
    322
    
    Installing the Rear Shock Absorber Assembly
    322
  - Swingarm and Drive Chain
    323
    
    Removing the Swingarm
    325
    
    Checking the Swingarm
    326
    
    Removing the Drive Chain
    326
    
    Checking the Drive Chain
    327
    
    Installing the Swingarm
    329
- Chapter 5 Overhauling the Engine
  
  330
  - Engine
    330
    
    Drive Sprocket
    330
    
    Exhaust Pipe
    331
    
    Engine
    332
    
    Leads and Hoses
    332
    
    Installing the Engine
    335
  - Camshafts
    337
    
    Cylinder Head Cover
    337
    
    Removing the Camshafts
    339
    
    Checking the Camshafts
    340
    
    Checking the Timing Chain Tensioner
    342
    
    Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
    342
    
    Installing the Camshafts
    343
  - Cylinder Head
    347
    
    Checking the Cylinder Head
    348
    
    Removing the Cylinder Head
    348
    
    Installing the Cylinder Head
    349
    
    Valves and Valve Springs
    350
    
    Starter Clutch and Generator
    360
    
    Shift Shaft
    367
    
    Oil Pan and Oil Pump
    383
    
    Connecting Rods and Pistons
    395
    
    Oil Cooler
    426
    
    Water Pump
    431
    
    Throttle Bodies
    463
    
    Checking Switch Continuity
    477
    
    Checking the Bulbs and Bulb Sockets
    479
    
    Starter Motor
    493
    
    Charging System
    497
    
    Signaling System
    512
    
    Fuel Pump System
    520
    
    Incorrect Engine Idling Speed
    529
    
    Faulty Gear Shifting
    530
    
    Poor Braking Performance
    531
    
    Unstable Handling
    532
    
    Faulty Lighting or Signaling System
    533

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Yamaha YZF-R6SR Service Manual

Yamaha YZF-R6SR Service Manual (30 pages)

Brand: Yamaha | Category: Motorcycle | Size: 0.53 MB

Table of Contents

Important Manual Information
3
How to Use this Manual
4
Table of Contents
6
General Information
7
Specifications
7
Periodic Checks and Adjustments
8
Chassis
9
Overhauling the Engine
11
Engine
11
Cooling System
14
Fuel Injection System
14
Troubleshooting
16
- General Information
  18
- Motorcycle Identification
  18
Gen Info
18
- Important Information
  24
- Checking the Connections
  26
- Special Tools
  27

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