Yamaha YZF-R6R Owner's Manual
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Yamaha YZF-R6R Owner's Manual

Yamaha YZF-R6R Owner's Manual

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See also: Supplementary Service Manual , Service Manual
OWNER'S MANUAL
YZF-R6R(C)
LIT-11626-16-45
5SL-28199-10

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Summary of Contents for Yamaha YZF-R6R

  • Page 1 OWNER’S MANUAL YZF-R6R(C) LIT-11626-16-45 5SL-28199-10...
  • Page 2 EAU03438...
  • Page 3 Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emis- sions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 YZF-R6R(C) OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...

  • Page 9: Safe Riding

    S AFETY INFORMATION EAU04193 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.

  • Page 10: Safety Information

    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.

  • Page 11: Protective Apparel

    6. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.

  • Page 12: Safety Information

    Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

  • Page 13: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 14 SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 16 SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-2835Y-00 PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) 2 5PW-2415E-10...
  • Page 17 SAFETY INFORMATION California only California only California only...

  • Page 18: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...

  • Page 19: Left View

    D ESCRIPTION EAU00026 Left view 1. Front fork rebound damping force 7. Owner’s tool kit (page 6-1) adjusting screw (page 3-20) 8. Shock absorber assembly rebound 2. Front fork spring preload adjusting bolt (page 3-19) damping force adjusting screw (page 3-22) 3.

  • Page 20: Right View

    DESCRIPTION Right view 13. Luggage strap holder (page 3-23) 19. Radiator cap (page 6-21) 14. Helmet holder (page 3-17) 20. Coolant drain bolt (page 6-21) 15. Main fuse (page 6-45) 21. Engine oil filler cap (page 6-15) 16. Battery (page 6-44) 22.

  • Page 21: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-12) 6. Right handlebar switches (page 3-11) 2. Left handlebar switches (page 3-10) 7. Throttle grip (page 6-28) 3. Multi-function display (page 3-6) 8. Brake lever (page 3-13) 4. Main switch/steering lock (page 3-1) 5.

  • Page 22: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator and warning lights ............. 3-2 Multi-function display ................. 3-6 Tachometer ..................3-10 Handlebar switches ................. 3-10 Clutch lever ..................3-12 Shift pedal ..................3-12 Brake lever ..................3-13 Brake pedal ..................3-13 Fuel tank cap ...................

  • Page 23: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 EAU05002 All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on EAU00029...

  • Page 24: Instrument And Control Functions

    EW000016 4. Neutral indicator light “ ” WARNING Yamaha dealer check the electrical cir- 5. Engine trouble warning light “ ” 6. High beam indicator light “ ” Never turn the key to “OFF” or cuit.
  • Page 25 When this oc- acceleration or deceleration, but curs, have a Yamaha dealer check the this is not a malfunction. self-diagnosis system. (See page 3-7 This model is also equipped with a...
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. (See pages 3-7–3-10 for a de- tailed explanation of the function of this indicator light and on how to set it.)
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS CB-25E Coolant Display Conditions What to do temperature Under 103 °F Message “LO” is OK. Go ahead with riding. (Under 39 °C) displayed. 104–242 °F Temperature is OK. Go ahead with riding. (40–116 °C) displayed. Stop the motorcycle and allow it to idle until the coolant temperature goes down.

  • Page 28: Multi-Function Display

    INSTRUMENT AND CONTROL FUNCTIONS a clock Odometer and tripmeter modes a self-diagnosis device Pushing the “SELECT” button switches a display brightness and shift tim- the display between the odometer ing indicator light control mode mode “ODO” and the tripmeter modes “TRIP 1”...
  • Page 29 “SELECT” button. any error codes, note the code number, lowing settings in the order listed be- To set the clock: and then have a Yamaha dealer check low. 1. Push the “SELECT” button and the motorcycle. 1. Display brightness: This function “RESET”...
  • Page 30 INSTRUMENT AND CONTROL FUNCTIONS 2. Shift timing indicator light activity: To adjust the display brightness NOTE: To make any settings in this mode, This function allows you to choose 1. Turn the key to “OFF”. you have to cycle through all of its whether or not the indicator light 2.
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light ac- To set the shift timing indicator light de- tivity function tivation function activation function 1. Push the “RESET” button to select NOTE: NOTE: one of the following indicator light...

  • Page 32: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS To adjust the shift timing indicator light brightness 1. Push the “RESET” button to select the desired indicator light bright- ness level. 2. Push the “SELECT” button to con- firm the selected indicator light brightness level. The multi-func- tion display will return to the odom- 1.
  • Page 33 INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Dimmer switch “ ” 1. Engine stop switch “ ”...

  • Page 34: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal EAU00152 EAU00157 Clutch lever Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip. To disengage the side of the engine and is used in com- clutch, pull the lever toward the handle- bination with the clutch lever when bar grip.

  • Page 35: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake lever position adjusting dial 1. Brake pedal 2. Arrow mark EAU00161 EAU00162 a. Distance between brake lever and handlebar Brake lever Brake pedal grip The brake lever is located at the right The brake pedal is on the right side of The brake lever is equipped with a po- handlebar grip.

  • Page 36: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

  • Page 37: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use premium unleaded gaso- Immediately wipe off spilled fuel line with a pump octane number with a clean, dry, soft cloth, since [(R+M)/2] of 91 or higher, or a research fuel may deteriorate painted surfac- octane number of 95 or higher.

  • Page 38: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU01084 Catalytic converter This motorcycle is equipped with a cat- alytic converter in the exhaust cham- ber. EW000128 WARNING The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- 1.

  • Page 39: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS Left side 1. Passenger seat lock 1. Projection 1. Helmet holder (× 2) 2. Unlock. 2. Seat holder EAU04489* Helmet holders Passenger seat To install the passenger seat The helmet holders are located on the To remove the passenger seat 1.

  • Page 40: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EWA00015 WARNING Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. ECA00128 CAUTION: Some helmets may contact the muf- 1. Storage compartment fler when secured to the right side EAU01242 helmet holder because of their size...

  • Page 41: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU01862 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. EW000035 WARNING Always adjust both fork legs equal- 1.
  • Page 42 INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Rebound damping force...

  • Page 43: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU04496 NOTE: Adjusting the shock absorber Align the appropriate notch in the assembly adjusting ring with the position in- This shock absorber assembly is dicator on the shock absorber. equipped with a spring preload adjust- Use the special wrench included in ing ring and rebound and compression the owner’s tool kit to make the ad- damping force adjusting screws.
  • Page 44 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.

  • Page 45: Luggage Strap Holders

    Do not deform or damage the seat. (See page 3-17 for passenger gas cylinder in any way, as this seat removal and installation proce- will result in poor damping per- dures.) formance. Always have a Yamaha dealer service the shock absorber. 3-23...

  • Page 46: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 47 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 48: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 49: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-18–6-20 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-35–6-37 • If necessary, add recommended brake fluid to specified level.
  • Page 50 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-28, 6-40 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-39 •...
  • Page 51 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 52: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Shifting ....................5-3 Engine break-in ................. 5-4 Parking ....................5-5...

  • Page 53: Starting The Engine

    The transmission is in the neutral Consult a Yamaha dealer re- blocked and performance will position. garding any control or function suffer.
  • Page 54 NOTE: NOTE: The engine is warm when it quickly re- When the transmission is in the neutral sponds to the throttle. position, the neutral indicator light should be on, otherwise have a Yamaha dealer check the electrical cir- cuit.

  • Page 55: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 To start out and accelerate CAUTION: 1. Pull the clutch lever to disengage Even with the transmission in the clutch. the neutral position, do not 2. Shift the transmission into first coast for long periods of time gear.

  • Page 56: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02989 EAU01128 To decelerate Recommended shift points Engine break-in 1. Apply both the front and the rear The recommended shift points during There is never a more important period brakes to slow the motorcycle. acceleration and deceleration are in the life of your engine than the period...

  • Page 57: Parking

    Keep the engine speed out of other flammable materials. the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 58: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........6-1 Lubricating the drive chain ........ 6-39 Owner’s tool kit ............6-1 Checking and lubricating the cables ....6-39 Periodic maintenance chart for the emission Checking and lubricating the throttle grip and control system ...........6-3 cable ...............

  • Page 59: Periodic Maintenance

    RELATED TO EMISSIONS CON- cycle maintenance work, have a The service information included in this TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. manual and the tools provided in the LY. THESE SERVICES REQUIRE owner’s tool kit are intended to assist...
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.

  • Page 61: Periodic Maintenance Chart For The Emission Control System

    √ injection and synchronization. Evaporative • Check control system for damage. √ emission control • Replace if necessary. system** * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** California only...
  • Page 62 • Check the air cut-off valve, reed valve, Air induction √ √ and hose for damage. system • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** California only...

  • Page 63: General Maintenance And Lubrication Chart

    √ Swingarm pivot √ • Moderately repack with lithium-soap- Repack. bearing based grease every 16,000 mi (25,000 km) or 24 months. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 64 • Apply lithium-soap-based grease (all- purpose grease) lightly. • Check operation and replace if √ √ √ √ √ √ 18 * Sidestand switch necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 65 • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 22 * Tires • Check air pressure. • Correct if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 66 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. EAU04249 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service •...

  • Page 67: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR For Cowling A 1. Cowling A 1. Cowling B 1. Bolt (× 3) 2. Panel A 2. Panel B EAU04959 Cowlings A and B EAU01139 Removing and installing To remove one of the cowlings cowlings and panels Remove the bolts, slide the cowling for- ward (for A) or backward (for B), and The cowlings and panels shown above...
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Bolt (× 8) 1. Bolt (× 8) 1. Cowling A 2. Cowling A 2. Cowling B 2. Cowling B 6-10...
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Slot (× 2) 1. Tab (× 2) 1. Bolt (× 2) 2. Projection (× 2) EAU04955 NOTE: Panels A and B To install the cowling Make sure that the tabs at the front of To remove one of the panels 1.

  • Page 70: Checking The Spark Plugs

    Specified spark plug: CR9EK, CR10EK (NGK) The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- 1.

  • Page 71: Tors

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible.

  • Page 72: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR Check each hose connection. EAU04941 Right side Engine oil and oil filter Check each hose and canister for cartridge cracks or damage. Replace if The engine oil level should be checked damaged. before each ride. In addition, the oil Make sure that the canister must be changed and the oil filter car- breather is not blocked, and if nec-...
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil (with or Left side without oil filter cartridge replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil.
  • Page 74 5. Remove cowling B. (See page 6-9 NOTE: NOTE: for cowling removal and installa- An oil filter wrench is available at a Make sure that the O-ring is properly tion procedures.) Yamaha dealer. seated. 6-16...
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00133 NOTE: CAUTION: Check the washer for damage and re- place it if necessary. In order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not Tightening torque: mix any chemical additives. Do Engine oil drain bolt: not use oils with a diesel speci- 43 Nm (4.3 m·kgf, 31 ft·lbf)

  • Page 76: Coolant

    If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha deal- specified in the periodic maintenance er check the vehicle. and lubrication chart.
  • Page 77 If water has been added to the cap, and then add coolant to the coolant, have a Yamaha dealer maximum level mark. check the antifreeze content of the coolant as soon as possible,...
  • Page 78 PERIODIC MAINTENANCE AND MINOR REPAIR EW000067 EAU04970 To change the coolant WARNING 1. Place the motorcycle on a level Never attempt to remove the radia- surface and let the engine cool if tor cap when the engine is hot. necessary. 4.
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 1. Coolant drain bolt 1. Coolant reservoir cover 2. Clamp screw 2. Bolt (× 2) 5. Remove the radiator cap. 6. Remove the coolant drain bolt to 8. Remove the coolant reservoir cov- EW000067 drain the cooling system.
  • Page 80 PERIODIC MAINTENANCE AND MINOR REPAIR 16. Install the coolant drain bolt, and then tighten it to the specified torque. NOTE: Check the washer for damage and re- place it if necessary. Tightening torque: 1. Fuel tank breather hose (except for California) 1.
  • Page 81 20. Install cowling B. If water has been added to the 21. Pour the recommended coolant coolant, have a Yamaha dealer into the radiator until it is full. check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.

  • Page 82: Checking The Air Filter Element

    2. Remove the fuel tank bolts and the vehicle for coolant leakage. If slightly lift the fuel tank. coolant is leaking, have a Yamaha dealer check the cooling system. 25. Connect the air intake duct, and then tighten the clamp screw.
  • Page 83 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank breather hose (except for California) 1. Screw (× 6) 2. Fuel tank overflow hose 2. Air filter case cover 4. Tilt the front of the fuel tank back to 3. Disconnect the fuel tank breather 5.
  • Page 84 PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the pistons and/or cylinders may 1.

  • Page 85: Air Intake Duct

    If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer re- place the hose, otherwise fuel 1. Fuel tank breather hose (except for California) 1. Air intake duct may leak.

  • Page 86: Adjusting The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a. Throttle cable free play...

  • Page 87: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03581 CE-22E EW000083 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Proper loading of your motorcycle ity, and safe operation of your motor- 250 kPa 250 kPa is important for several characteris- Up to 90 kg (198 lb) (2.50 kgf/cm...
  • Page 88 (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a Yamaha dealer immediately and have the tire replaced. CE-09E Minimum tire tread depth 1.0 mm (0.04 in)
  • Page 89 Tire air valve TR412 Yamaha Motor Co., Ltd. Brand-new tires can have a rela- Valve core #9000A (original) Always make sure that the valve tively poor grip on certain road caps are securely installed to surfaces until they have been prevent air pressure leakage.

  • Page 90: Cast Wheels

    The accessories or replace- fore each ride. If any damage is ment parts you choose for your found, have a Yamaha dealer re- motorcycle should be designed spe- place the wheel. Do not attempt cifically for this model, and they...

  • Page 91: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction a to loos- en the clutch cable. 1.

  • Page 92: Adjusting The Brake Pedal Position

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1.

  • Page 93: Checking The Front And Rear Brake Pads

    To check thickness is less than 1.0 mm (0.04 in), the brake pad wear, check the position have a Yamaha dealer replace the of the wear indicator while applying the brake pads as a set.

  • Page 94: Checking The Brake Fluid Level

    Yamaha dealer ing it to become ineffective. Use only the recommended quali- check the cause.

  • Page 95: Changing The Brake Fluid

    EAU03976 EAU00744 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
  • Page 96 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. EC000096 CAUTION: Improper drive chain slack will over- load the engine as well as other vital 1.

  • Page 97: Lubricating The Drive Chain

    Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a EC000097 Yamaha dealer check or replace it. CAUTION: The drive chain must be lubricated Recommended lubricant: after washing the motorcycle or Yamaha Chain and Cable Lube riding in the rain.

  • Page 98: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 99: Checking And Lubricating The Brake And Shift Pedals

    EW000113 Recommended lubricant: WARNING Lithium-soap-based grease If the sidestand does not move up (all-purpose grease) and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-41...

  • Page 100: Lubricating The Swingarm Pivot

    EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-42...

  • Page 101: Checking The Steering

    EW000115 fork legs and try to move them for- WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check repair over.

  • Page 102: Battery

    To charge the battery working near batteries. In case then place it in a cool, dry place. Have a Yamaha dealer charge the bat- of contact, administer the fol- 2. If the battery will be stored for tery as soon as possible if it seems to lowing FIRST AID.

  • Page 103: Replacing The Fuses

    (MF) bat- The main fuse is located under the rid- 6. Electronic fuel injection fuse tery charger, have a Yamaha 7. Spare fuse (× 3) er seat. (See page 3-16 for rider seat dealer charge your battery.

  • Page 104: Replacing A Headlight Bulb

    3. Turn the key to “ON” and turn on 2. Remove the headlight bulb cover the electrical circuit in question to by turning it counterclockwise. check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-46...
  • Page 105 PERIODIC MAINTENANCE AND MINOR REPAIR EC000104 CAUTION: Take care not to damage the follow- ing parts: Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- 1.

  • Page 106: Tail/Brake Light

    LED type of tail/brake light. 8. Install the panel. If the tail/brake light does not come on, 9. Have a Yamaha dealer adjust the have a Yamaha dealer check it. headlight beam if necessary. 1. Screw EAU03497...

  • Page 107: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other mainte- nance requiring the motorcycle to stand upright. Check that the motor- cycle is in a stable and level position 1.

  • Page 108: Front Wheel

    2. Lift the front wheel off the ground EW000122 according to the procedure on WARNING page 6-49. It is advisable to have a Yamaha 3. Remove the brake hose holder on dealer service the wheel. each side by removing the bolt. Securely support the motor- 4.
  • Page 109 PERIODIC MAINTENANCE AND MINOR REPAIR EAU05023 6. Secure the wheel axle by installing To install the front wheel the axle bolt, and then tightening 1. Lift the wheel up between the fork the wheel axle to the specified legs. torque. 2.
  • Page 110 PERIODIC MAINTENANCE AND MINOR REPAIR 10. Tighten wheel axle pinch bolt D, and then tighten pinch bolt C to the specified torque. 11. Retighten pinch bolt D to the spec- ified torque. Tightening torque: Wheel axle pinch bolt: 18 Nm (1.8 m·kgf, 13 ft·lbf) 1.

  • Page 111: Rear Wheel

    To remove the rear wheel install the rear wheel. EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 112 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-38 for drive chain slack adjustment pro- cedures.) 3. Install the axle nut, and then lower the rear wheel so that it is on the ground.

  • Page 113: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 114: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 115 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 116: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 117 M OTORCYCLE CARE AND STORAGE EAU04958 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 118 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical shield. Test the product on a After riding in the rain, near the sea or products on plastic parts. Be small hidden part of the wind- on salt-sprayed roads sure to avoid using cloths or shield to make sure that it does Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 119 NOTE: 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice on mended to apply a corrosion pro- what products to use. tection spray...
  • Page 120 MOTORCYCLE CARE AND STORAGE Storage Long-term e. Remove the spark plug caps Before storing your motorcycle for from the spark plugs, and then several months: install the spark plugs and the Short-term 1. Follow all the instructions in the spark plug caps. Always store your motorcycle in a cool, “Care”...
  • Page 121 MOTORCYCLE CARE AND STORAGE 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0 °C (30 °F) or more than...

  • Page 122: Specifications

    SPECIFICATIONS Specifications ..................8-1...

  • Page 123: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF-R6(C) Engine oil Dimensions Type Overall length 2,025 mm (79.7 in) 110 130 ˚F Overall width 690 mm (27.2 in) YAMALUBE 4 (10W-30) Overall height 1,090 mm (42.9 in) or SAE 10W-30 Seat height 820 mm (32.3 in) Wheelbase 1,380 mm (54.3 in)
  • Page 124 SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 2.15 L (1.89 Imp qt, 2.27 US qt) 2.846 Air filter Wet element 1.947 Fuel 1.556 Type PREMIUM UNLEADED 1.333 GASOLINE ONLY 1.190 Fuel tank capacity 17 L (3.74 Imp gal, 4.49 US gal) 1.083 Amount remaining when the Chassis...
  • Page 125 SPECIFICATIONS Maximum load* Brakes YZF-R6 193 kg (426 lb) Front YZF-R6C 192 kg (423 lb) Type Dual disc brake Tire air pressure (measured Operation Right hand on cold tires) Fluid DOT 4 Up to 90 kg (198 lb)* Rear Front 250 kPa (2.50 kgf/cm , 36 psi) Type...
  • Page 126 SPECIFICATIONS Battery Fuses Model GT9B-4 Main fuse 40 A Voltage, capacity 12 V, 8 Ah Headlight fuse 20 A Headlight type Halogen bulb Signaling system fuse 15 A Bulb voltage, wattage × quantity Radiator fan fuse 15 A 12 V, 55 W × 2 Headlight Ignition fuse 15 A...

  • Page 127: Consumer Information

    Vehicle identification number ............. 9-1 Model label ..................9-2 Reporting safety defects ..............9-3 Motorcycle noise regulation .............. 9-4 Maintenance record ................9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ......... 9-9...

  • Page 128: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 129: Consumer Information

    The model label is affixed to the frame under the rider seat. (See page 3-16 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.

  • Page 130: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 131: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 132: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 133 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months...

  • Page 134: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY CW-B1E...
  • Page 135 CONSUMER INFORMATION CW-B2E...

  • Page 136: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 137 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 138 I NDEX 1 0 - Accessories and replacement parts ..6-32 Dimmer switch........3-10 Labels, location ........1-7 Air filter element, checking .....6-24 Drive chain, lubricating ......6-39 License plate light bulb, replacing...6-49 Air intake duct ........6-27 Drive chain slack ........6-37 Luggage strap holders ......3-23 Adjusting ..........
  • Page 139 INDEX Shifting ............ 5-3 Decelerating........5-4 Valve clearance, adjusting ....6-28 Shift points ......... 5-4 Vehicle identification number....9-1 Starting out and accelerating....5-3 Shift pedal ..........3-12 Warranty, extended......... 9-9 Shift timing indicator light ......3-4 Warranty limited ........9-7 Shock absorber assembly, adjusting ..
  • Page 140 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.11-7.3×1 CR...

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