JUKI AMS-210EN/IP-420 Instruction Manual
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JUKI AMS-210EN/IP-420 Instruction Manual

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ENGLISH
aMS-210EN / IP-420

INStructIoN MaNuaL

* "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.


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Summary of Contents for JUKI AMS-210EN/IP-420

  • Page 1: Instruction Manual

    ENGLISH aMS-210EN / IP-420 INStructIoN MaNuaL * "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.

  • Page 2: Table Of Contents

    CONTENTS !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) ... 1 1. SPECIFICATIONS ......................1 2. CONFIGURATION ......................2 3. INSTALLATION ......................3 3-1. Installing the electrical box ......................3 3-2. Installing and connecting the power switch ................. 3 3-3. Installation of the sewing machine head ..................5 3-4.
  • Page 3 2-5. Performing sewing shape selection .................... 38 2-6. Changing item data ........................40 2-7. Checking pattern shape ....................... 42 2-8. Performing modification of needle entry point ................43 (1) Editing the thread tension ......................43 (2) Editing the intermediate presser height ..................44 2-9.
  • Page 4 1-12. Replenishing the designated places with grease ..............122 (1) Location where exclusive grease is provided ................123 (2) Points to be applied with JUKI Grease A .................. 123 (3) Points to be applied with JUKI Grease B .................. 125 (4) Applying grease to other sections .....................

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction Y (longitudinal) direction AMS-20EN-306　: 30 mm × 60 mm AMS-20EN-50　: 50 mm × 00 mm AMS-20EN-220　: 220 mm × 00 mm Max. sewing speed 2,800 sti/min (When sewing pitch is 4 mm or less) Stitch length 0. to 2.7 mm (Min.

  • Page 6: Configuration

    2. CONFIGURATION Air regulator (for pneumatic type only) 1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel (IP-420) 8 Power switch 9 Control box !0 Foot pedal !1 Manual pedal (Excluding pneumatic type) –...

  • Page 7: Installation

    3. INSTALLATION 3-1. Installing the electrical box Install the electrical box on the underside of the table at the location illustrated using round-head bolt 1 , plain washer 2 , spring washer 3 and nut 4 supplied with the machine, and using bolt hav- ing hexagonal indentation on the head 5 spring washer 6 and plain washer 7 supplied with the machine.
  • Page 8 (2) Connecting the power source cord The factory default voltage type is indicated on the voltage indication plate. Connect the cord in ac- cordance with the specifications. Voltage caution seal 1. Never use under the wrong volt- age and phase. Electric shock 2.

  • Page 9: Installation Of The Sewing Machine Head

    3-3. Installation of the sewing machine head WARNING : To prevent possible accidents caused by the full of the sewing machine, perform the work by two persons or more when the machine is moved. 1) Fit the holes of hinges A to the holes of table and fix as shown in the figure.

  • Page 10: Safety Switch

    3-5. Safety switch Remove tape 2 fixing the lever section of safety switch 1 . 1. When using the safety switch without removing tape 1 , it is very dangerous since the sewing ma- chine works even in the state that it is tilted.
  • Page 11 [When area 1510 or 2210 is used] [Areas 1510 and 2210] 1) Temporarily fix throat plate auxiliary cover supports A 2 and B 3 to the machine bed with setscrews (M5) 6 . For the screw 6 which tightens the throat plate auxiliary cover support A 2 , select the screw which is easier to use between...

  • Page 12: Installing The Panel

    3-7. Installing the panel 1) Installing the IP-420 1) Open cover 1 and remove cable 2 once. Then connect it again to the panel on the top surface of the table after passing it through the hole in the table. 2) Fix operation panel installing plate 3 to an op- tional place on the table with two wood screws 4 .

  • Page 13: Raising The Machine Head

    3-10. Raising the machine head WARNING : When tilting or raising the sewing machine, be careful not to get your fingers caught between the sewing machine and table. In addition, be sure to turn the power off before titling/raising the sew- ing machine so as to protect against accidents resulting from unintentional starting.

  • Page 14: Connecting The Cord

    3-11. Connecting the cord [How to open the control box] Remove four screws 1 fixing the rear cover of the electrical box. When opening the rear cover, pressing it with your hands, slowly open it by ap- proximately 90˚ until it stops as illustrated. Be sure to lend your hand to the rear cover in order not to let the rear cover fall.
  • Page 15 [Wiring diagram of circuit board] Sewing machine head CN14 SDC p.c.b. CN16 SUB p.c.b. CN22 CN40 CN53 CN41 CN54 IP-420F CN42 CN100 MAIN p.c.b. CN55 CN43 CN56 CN39 CN47 CN38 CN34 CN88 CN51 Air-driven type Air-driven type CN78 CN52 CN52 MAIN p.c.b. CN85 CN85 CN98 – 11 –...
  • Page 16 SDC p.c.b. FLT p.c.b. FLT-T p.c.b (single phase 100 to 200V、three phase 200 to 240V) FLT-S p.c.b (single phase 200 to 240V) p.c.b (single phase 200 to 240V) (single phase 200 to 240V) single phase 200 to 240V) 200 to 240V) to 240V) 240V) SUB p.c.b.

  • Page 17: Installing The Motor Cover

    3-12. Installing the motor cover Install motor cover 1 on the machine main unit with screws supplied with the machine as acces- sories. 3-13. Managing the cord Slack 1) Fix the cords with cords setting plate 1 in the state that the cords are slack to such an extent that stress is not applied to the cords even when the machine head is tilted as shown in the figure.

  • Page 18: Connecting The Pneumatic Components (Pneumatic Type Only)

    3-14. Connecting the pneumatic components (Pneumatic type only) [Connection common to all areas] When using the air-driven type model, connect the pneumatic components as described below. 1) Install regulator 1 to installing plate 2 , and install it to the stand with screw 3 , washer 4 and nut 5 .
  • Page 19 [When using area 1306] When area 1306 is used, connect the pneumatic components after having carried out [Connection common to all areas]. 6) Install air tubes coming from the machine head Connector Air tube Air tube and the cords coming from the control box to the position as shown in the figure.

  • Page 20: Installing The Air Hose (Pneumatic Type Only)

    [When using area 1510 or 2210] When area 1510 or 2210 is used, connect the pneumatic components after having carried out [Connec- tion common to all areas]. Connector not Stop plug Stop plug connected 6) Install the retaining plugs supplied as accesso- 7) Connect air tube !3 3 of solenoid valve installing ries with the machine to solenoid valve asm.

  • Page 21: Cautions For The Compressed Air Supply (Source Of Supply Air) Facility

    When the supply air contains a considerable amount of carbon and dust Mist separator (Most troubles in the air solenoid valves are caused by carbon.) Be sure to install a mist separator. Standard equipment supplied by JUKI Filter regulator Air solenoid valve Air cylinder Cautions for main piping •...

  • Page 22: Installing The Eye Protection Cover

    3-17. Installing the eye protection cover WARNING : Be sure to attach this cover to protect the eyes from the disperse of needle breakage. Use eye protection cover 1 after securely attach- ing it on face plate cover 3 with screw 2 . 4.

  • Page 23: Needle Size And Gauge

    4-3. Needle size and gauge When changing the needle size, it is necessary to adjust the hook and to replace the gauge. (1) Adjustment In the standard delivery state, the hook has been factory-adjusted to DP x 5 #14 needle for the S type and to DP x 17 #18 needle for the H type.

  • Page 24: Threading The Machine Head

    4-4. Threading the machine head WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. AMS-210ENHS AMS-210ENSS AMS-210ENHL AMS-210ENSL 4-5. Installing and removing the bobbin case WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine.

  • Page 25: Installing The Bobbin

    4-6. Installing the bobbin WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. 1) Set the bobbin 1 into bobbin case 2 in the 2.5 cm direction shown in the figure.

  • Page 26: Intermediate Presser Height

    4-8. Intermediate presser height 1. When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser. (When using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.) 2.

  • Page 27: Operation Of The Sewing Machine

    5. OPERATION OF THE SEWING MACHINE WARNING : Be extremely careful not to depress the PEDAL switch erroneously so as to prevent accidents due to unintentional starting of the sewing machine. 5-1. Sewing Take care not to get your hands and fingers caught in the feeding frame or intermediate presser when they are in operation.

  • Page 28: Needle Thread Clamp Device

    ■ For the 3-pedal unit: L type (1510 and 2210) 1) Set a workpiece on the sewing machine. 2) Depress the pedal switch A , and the feeding frame will come down. Depress it again, and the feeding frame will go up. 3) Depress the pedal switch B after the feeding frame has come down and the sewing machine will start sewing.
  • Page 29 [Memory switch settings] Change the set value of memory switch U69 in accordance with the thickness of needle thread. Memory switch U69 has been factory-set to S type (0: S type (standard)) or H type (1: H type) (thin thread). Commendable value is Set value : 1 for thread count #50 to #8, and that is Set value : 3 for thread count #5 to #2.

  • Page 30: Operation Section (With Regard To The Panel)

    @.OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE * 6 kinds of service patterns are contained in the media of the accessories. EHS,EHL Kind EHS,EHL ESS,ESL (Vinyl leather) (Denim) Area ø 30 Pitch 3 mm ø 36 Pitch 3.6mm ø...
  • Page 31 3) Folder structure of the media Store each file in the directories below of the media. Media drive VDATA Vector format data : VD00 . VDT Store in ¥VDATA. Store vector format data. VD00 . VDT M3 data : AMS0 .
  • Page 32 ■ Removing the CompactFlash (TM) 1) Hold the panel by hand, open the cover, and press the media 2 removing lever 1 . The media is eject. When the lever 1 is strongly pressed, the media 2 may be broken by pro- truding and falling.
  • Page 33 • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. •...

  • Page 34: When Using Ip-420

    2. WHEN USING IP-420 2-1. Name of each section of IP-420 (Front) (Right side) Touch panel・LCD display section READY key Changeover of the data input screen and → the sewing screen can be performed. INFORMATION key Changeover of the data input screen and →...

  • Page 35: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons which perform common operations in each screen of IP-420 are as follows : CANCEL button This button closes the pop-up screen. → In case of the data change screen, the data being changed can be cancelled.

  • Page 36: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 1 Turn ON the power switch When the power is turned ON first, the language selection screen is displayed. Set the language you use. (It is possible to change with Memory switch U500.) When ending the selection screen with CANCEL but- or ENTER button without performing the language selection, the language selection screen is...

  • Page 37: Start Sewing

    3 Start sewing. "!-5-1. Sewing" p.23. Start sewing referring to "@-2-4. LCD display section at * For the screen, refer to the time of sewing shape selection" p.34. 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 38: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LCD display section at the time of sewing shape selection (1) Sewing shape data input screen Description Button and display Pattern button new register screen is displayed. PATTERN BUTTON “@-2-15. Performing new register of pattern button” p.54. / Refer to NEW REGISTER button USERS’...
  • Page 39 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 40: Sewing Screen

    (2) Sewing screen Button and display Description PATTERN BUTTON MOVE The pattern button move screen is displayed. “@-2-10. When setting of sewing product is difficult button → Refer to because of interruption of needle tip” p.47. THREAD CLAMP button Effective/ineffective of the thread clamp is selected. : Thread clamp ineffective : Thread clamp effective Intermediate presser is lowered and the intermediate presser reference...
  • Page 41 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 42: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only in case of the data input screen (blue), the selection of sewing shape can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue).
  • Page 43 5 Select the sewing shape. When UP or DOWN SCROLL button G is pressed, the SEWING SHAPE buttons H are changed over in order. 6 Determine the sewing shape. When ENTER button I is pressed, the sewing shape is determined and the data input screen is displayed. When the sewing shape is users' pattern, the screen as A is displayed.

  • Page 44: Changing Item Data

    2-6. Changing item data WARNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value.
  • Page 45 For example, input X scale rate. Press A to display the item data input screen. 3 Input the data. Input the value you desire with ten keys and + / – keys F . 4 Determine the data. When ENTER button G is pressed, the data is deter- mined.

  • Page 46: Checking Pattern Shape

    2-7. Checking pattern shape WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 47: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point (1) Editing the thread tension Press STEP SEWING button A on the sewing screen to display the step sewing screen. When it is necessary to move the feed forward or back- ward such as in the case of needle checking, the feed does not move unless the work clamp is lowered.

  • Page 48: Editing The Intermediate Presser Height

    (2) Editing the intermediate presser height Press STEP SEWING button A on the sewing screen to display the step sewing screen. The sewing shape is displayed at the center of the screen. The current point, sewing start position and sewing end position are respectively represented by (pink circle), (blue dot) and (pink dot).

  • Page 49: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP switch 1 is pressed during sewing, the sewing machine can be stopped. At this time, the error screen is displayed to inform that the stop switch has been pressed. (1) To continue performing sewing from some point in sewing 1 Release the error.

  • Page 50: To Perform Re-Sewing From The Start

    (2) To perform re-sewing from the start 1 Release the error. Press RESET button A to release the error. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trim- ming. When PRESSER UP button G is pressed, the presser goes up.

  • Page 51: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2-10. When setting of sewing product is difficult because of interruption of needle tip 1 Display the pattern button move screen. When PATTERN BUTTON MOVE button A is pressed, the pattern button move screen is displayed. 2 Move the pattern. Lower the presser, and input the move direction with DIREC- TION key B .

  • Page 52: Winding Bobbin Thread

    2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrat- ed in the figure. (2) When performing winding bobbin thread only 1 Display the bobbin winding screen. Press BOBBIN WINDER button A in the data input screen (blue) and the presser comes down.

  • Page 53: Using Counter

    2-12. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen. Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2 Selection of kinds of counters This sewing machine has three different counters;...
  • Page 54 [ Bobbin counter ] UP counter :　　 The counter increases the existing value by one every time the machine has sewn 10 stitches. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter :　 The counter decreases from the existing value by one every time the machine has sewn 10 stitches.

  • Page 55: Count-Up Releasing Procedure

    Here, input the existing value. (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewing screen.

  • Page 56: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern 1 Display the data input screen. Only in case of the data input screen (blue), new register of the pattern can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 57: Naming Users' Pattern

    2-14. Naming users’ pattern As many as 255 characters can be input for each user’s pattern. 1 Display the data input screen. Only in case of the data input screen (blue) at the time of pat- tern button selection, it is possible to input the name of pattern button.

  • Page 58: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only in case of the data input screen (blue), new register of the pattern button can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 59: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LCD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen is displayed. COPY button / Refer to “@-2-19. Copying pattern button” p.62. PATTERN BUTTON Pattern button name input screen is displayed.
  • Page 60 Button and display Description SEWING SHAPE NO. Sewing shape which is registered to the pattern button No. being selected is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 61: Sewing Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE display 2-step stroke value registered to the pattern button No. during sewing is displayed. PATTERN BUTTON NAME Character which is registered to the pattern button No. display being sewn is displayed. X SCALE RATE display Scale rate in X direction which is registered to the pattern button No.
  • Page 62 Button and display Description INTERMEDIATE PRESSER The intermediate presser is lowered and the intermediate presser reference “@-2-6. Changing item SETTING button value change screen is displayed./ Refer to. data” p.40. RETURN TO ORIGIN button Presser is returned to the start of sewing and is raised at the time of temporary stop.

  • Page 63: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen 1 Display the data input screen. In case of the data input screen (blue), it is possible to select the pattern button No. In case of the sewing screen (green), press READY switch to display the data input screen.

  • Page 64: Selection By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 65: Changing Contents Of Pattern Button

    2-18. Changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only in case of the data input screen (blue) at the time of pat- tern selection, it is possible to change the contents of pattern. In case of the sewing screen (green), press READY switch to display the data input screen at the time of pattern button selection.

  • Page 66: Copying Pattern Button

    4 Determine the change of item data. For example, input X scale rate. Press B to display the item data input screen. Input the value you desire with the ten keys or + or – key K . When ENTER button L is pressed, the data is determined.

  • Page 67: Changing Sewing Mode

    3 Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button list button B . Next, press COPY DESTINATION INPUT button C and the copy destination input screen is displayed. 4 Input the pattern No. of copy destination. Input the pattern button No.

  • Page 68: Lcd Display Section At The Time Of Combination Sewing

    2-21. LCD display section at the time of combination sewing The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product. In addition, it is possible to register as many as 20 of the combination sewing data.
  • Page 69 Button and display Description COMBINATION DATA NO. Combination data No. being selected is displayed in the button. When the SELECTION button button is pressed, the combination data No. selection screen is displayed. SEWING ORDER display Sewing order of the inputted pattern data is displayed. When the screen is changed over to the sewing screen, the pattern which is sewn first is displayed in blue color.

  • Page 70: Sewing Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name which is inputted in the combination data being selected is displayed. display THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
  • Page 71 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns which is registered to combination No. being sewn REGISTERS display is displayed. TOTAL NUMBER OF STITCHES Total number of stitches of sewing shape being sewn is displayed.

  • Page 72: Performing Combination Sewing

    2-22. Performing combination sewing First, change the sewing mode to the combination sewing before performing setting. “@-2-20. Changing sewing mode” p.63. / Refer to (1) Selection of combination data 1 Display the data input screen. Only in case of the data input screen (pink), it is possible to select the combination data No.

  • Page 73: Creating Procedure Of The Combination Data

    (2) Creating procedure of the combination data 1 Display the data input screen. Only in case of the data input screen (pink) it is possible to in- put the combination data. In case of the sewing screen (green), press READY switch to display the data input screen (pink).

  • Page 74: Deleting Procedure Of The Combination Data

    (3) Deleting procedure of the combination data 1 Select the combination data No. “@-2-22. (1) Selection of combina- Perform steps 1 to 3 of tion data” p.68 to display the combination data to be deleted. 2 Performing deleting the combination data. When DATA DELETION button A is pressed, the com- bination data deletion confirmation pop-up is displayed.

  • Page 75: Using The Simple Operation Mode

    2-23. Using the simple operation mode With IP-420, the SIMPLE OPERATION mode is available. 1 Select the sewing mode. When the key is pressed, SCREEN MODE SELECT button A is displayed on the screen. When this button is pressed, the screen mode is changed over between the nor- mal operation and the simple operation.

  • Page 76: Lcd Display When The Simple Operation Is Selected

    2-24. LCD display when the simple operation is selected (1) Data input screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] – 72 –...
  • Page 77 Button and display Description THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound.
  • Page 78 Button and display Description SEWING SHAPE display The sewing shape of the currently selected pattern is displayed NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the sewing shape which is being selected is displayed. display When an actual value input is selected, the X ACTUAL VALUE SETTING button is displayed according to the setting of MEMORY switch...

  • Page 79: Sewing Screen (Individual Sewing)

    (2) Sewing screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] – 75 –...
  • Page 80 Button and display Description PATTERN BUTTON MOVE The pattern button move screen is displayed. button /Refer to “@-2-10. When setting of sewing product is difficult because of interruption of needle tip” p.47. THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button...
  • Page 81 Button and display Description PATTERN NO./TYPE The pattern No. and type of the pattern which is being selected are displayed. display PATTERN NAME display The name of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display SEWING SHAPE display The sewing shape of the currently selected pattern is displayed.

  • Page 82: Data Input Screen (Combination Sewing)

    (3) Data input screen (combination sewing) Button and display Description PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound. “@-2-11. Winding bobbin thread” p.48. / Refer to SEWING ORDER The pattern No.
  • Page 83 Button and display Description PATTERN NAME display The name of the currently selected pattern is displayed. SEWING SHAPE display The sewing shape of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the currently selected pattern is displayed.

  • Page 84: Sewing Screen (Combination Sewing)

    (4) Sewing screen (combination sewing) Button and display Description THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed.
  • Page 85 Button and display Description COUNTER VALUE The counter value is changed using PLUS button J or MINUS button K . The CHANGE button counter value is indicated on the button. When the button is pressed, H is displayed to allow the counter value to be changed. The current counter value is indicated on edit data display V .

  • Page 86: Changing Memory Switch Data

    2-25. Changing memory switch data 1 　Display the memory switch data list screen. When MODE key is pressed, memory switch button A is displayed on the screen. When this button is pressed, the memory switch data list screen is displayed. 2 　Select the memory switch button you desire to change.

  • Page 87: Using Information

    2-26. Using information Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. (1) Observing the maintenance and inspection information 1 Display the information screen. When information key A of the switch seat section is pressed in the data input screen, the information screen is...

  • Page 88: Releasing Procedure Of The Warning

    3 Perform clearing remaining time up to the replacement. When button C of the item you desire to clear is pressed, the time of replacement clear screen is displayed. When CLEAR button F is pressed, the remaining time up to the re- placement is cleared.

  • Page 89: Using Communication Function

    It is the data of needle entry point created with Vector format data VD00XXX.VDT PM-1, and the data format that can be operated in common between JUKI sewing machines. M3 data AMS0XXX.M3 Pattern data for the AMS-B, -C and -D Series Sewing standard format SD00XXX.DAT...

  • Page 90: Take-In Of The Data

    (4) Take-in of the data 1 　Display the communication screen. When communication switch A of switch seat section is pressed in the data input screen, the communication screen is displayed. 2 　Select the communication procedure. There are four communication procedures as described below. B Writing data from media to panel C Writing data from personal computer (server) to panel D Writing data from panel to media...

  • Page 91: Taking In Plural Data Together

    (5) Taking in plural data together It is possible for vector data, M3 data and sewing standard format data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data It is not possible for the No.
  • Page 92 Data No. during communication, total number of writing data and number of data that have ended the data communication are dis- played in the during communication screen. 　* When performing writing to the pattern No. which already ex- ists, the overwriting confirmation screen is displayed before writing.

  • Page 93: Performing Formatting Of The Media

    2-28. Performing formatting of the media To re-format a medium, the IP-420 has to be used. The IP-420 is not able to read any medium which is formatted on a personal computer. 1 Display the media format screen. When switch is held pressed for three seconds, MEDIA FORMAT button A is displayed on the screen.

  • Page 94: Using 2-Step Stroke Function

    2-29. USING 2-STEP STROKE FUNCTION When using the 2-step stroke function, you can stop the presser at the intermediate position you desire. * For the pneumatic type of AMS-210EN-1306, the presser, left only is of 2-step stroke. (1) Setting of 2-step stroke function 2-step stroke function can be used by changing setting of memory switches 1 Display the memory switch data list screen.
  • Page 95 [ When setting 2-step stroke position of pattern button ] In case of the pattern button, 2-step stroke position can be set to each pattern button data. 1 Display the data input screen at the time of pattern button selection. Only in case of data input screen (blue) at the time of pattern selection, the contents of pattern can be changed.

  • Page 96: Motion Of 2-Step Stroke Function

    (3) Motion of 2-step stroke function By setting memory switch , Motion of pedal or presser can be selected. 1. In case of pneumatic type presser, the height of intermediate position changes by ad- justing the air pressure and speed controller of the sewing machine. 2.
  • Page 97 [ When right/left separated pressers 2-step stroke is selected (PK-47 is used. ] 1 When depressing the right pedal, the right presser comes down to the bottom position. When "12" (right/left separated pressers 2-step stroke (in the order of left to right)) is set to memory switch , the operation of the right pedal can be performed only in the state...

  • Page 98: Operation At The Time Of X/Y Motor Position Slip

    2-30. Operation at the time of X/Y motor position slip When X/Y motor detects the position slip, the error screen is displayed. Timing of error display can be changed with the selection of memory switch. For the details, refer to the Engineer's Manual.

  • Page 99: When The Error Is Displayed After End Of Sewing

    (2) When the error is displayed after end of sewing 1 Release the error. When RESET button A is pressed, and the error is released, the sewing screen is displayed. 2 Perform sewing work again from the start. When the pedal is depressed, sewing starts. (3) When the rest switch is not displayed When a large slip is detected, the reset switch is not displayed.

  • Page 100: Memory Switch Data List

    3. MEMORY SWITCH DATA LIST Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. 3-1. Data list Item Setting range Edit unit Maximum sewing speed 200 to 2800 100 sti/min Sewing speed of 1st stitch...
  • Page 101 Item Setting range Edit unit Counter motion selection Sewing counter No. of pcs. counter Bobbin counter Height of eight of presser at the time (Control by motor) 50 to 90 of 2 step stroke (Control by air) 10 to 300 Buzzer sound can be prohibited.
  • Page 102 Item Setting range Edit unit Needle stop position is set. UP position Upper dead point Thread trimming can be prohibited. Normal Thread trimming prohibited Route of return to origin by return to origin button can be selected. Reverse return of Origin retrieval / Linear return pattern...
  • Page 103 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 Operation order of feeding frame by pedal operation at the normal time is set. (At the time of control by motor) 0 : Solid presser 1 : Solid presser 2-step stroke (Lowering again with presser switch) 2 : Solid presser 2-step stroke (Down to the bottom + start with start switch) 3 : Solid presser 2-step stroke (Intermediate / down to bottom / going up with presser SW)
  • Page 104 Item Setting range Edit unit Pedal SW1 with/without latch Without With Pedal SW2 with/without latch Without With Pedal SW3 with/without latch Without With Pedal SW4 with/without latch Without With Enlarging/reducing function mode Prohibited Increasing/decreasing Increasing/decreasing number of stitches pitch (Number of (Pitch is fixed.) stitches is fixed.) Jog move function mode...
  • Page 105 Item Setting range Edit unit Intermediate presser with/without control Without With (Lowering with With (Lowering even at (Lowering fixed) sewing data at the time of the time of feed forward/ operation) backward) Intermediate presser lowering timing Immediately before start-up of Synchronized machine head with the last...

  • Page 106: Initial Value List

    3-2. Initial value list Initial value Item SS/HS SS/HS SL/HL SL/HL SL/HL 1306 1510 1306 1510 2210 Maximum sewing speed 2800 Sewing speed of 1st stitch (In case of with thread clamp) Sewing speed of 2nd stitch (In case of with thread clamp) 2800 Sewing speed of 3rd stitch (In case of with thread clamp) 2800...
  • Page 107 Initial value Item SS/HS SS/HS SL/HL SL/HL SL/HL 1306 1510 1306 1510 2210 Thread trimming can be prohibited. Route of return to origin by return to origin button can be selected. Bobbin winding speed can be set. 1600 Motion method of wiper can be selected. Unit of sewing shape size change can be selected.

  • Page 108: Error Code List

    4. ERROR CODE LIST Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Main shaft of the sewing the power machine fails to rotate due to some trouble. Head connector E008 Turn OFF abnormality...
  • Page 109 Place of Error code Display Description of error Display message How to recover recovery Pattern data size over E024 Possible Data Memory size is over. to re-start input after reset. screen E027 Read error Possible Previous Data read from server to re-start screen cannot be performed.
  • Page 110 Place of Error code Display Description of error Display message How to recover recovery Thread breakage detection E052 Possible Step error to re-start screen When thread breakage is after reset. detected. E061 Memory switch data error Turn OFF Memory switch data is the power broken or revision is old.
  • Page 111 Place of Error code Display Description of error Display message How to recover recovery Time-out error of wait E308 Turn OFF terminal the power There is no input to wait terminal for a certain period of time. Panel is connected to the E703 Possible Communi-...
  • Page 112 Place of Error code Display Description of error Display message How to recover recovery Stepping motor power E903 Turn OFF abnormality the power When stepping motor power of SERVO CONTROL p. c. b. fluctuates more than ± 15%. Solenoid power E904 Turn OFF abnormality...
  • Page 113 Place of Error code Display Description of error Display message How to recover recovery Communication failure E917 Possible between operation panel to re-start and personal computer after reset. When abnormality occurs in data communication. MAIN p. c. b. overheat E918 Turn OFF Overheat of MAIN p.
  • Page 114 Place of Error code Display Description of error Display message How to recover recovery Thread trimming motor E928 Turn OFF position slip error the power Intermediate presser E930 Turn OFF motor position slip error the power X motor overload error E931 Turn OFF the power...

  • Page 115: Message List

    5. MESSAGE LIST Message No. Display Display message Description M520 Erase confirmation of Users' pattern Erase is performed. OK ? Erase confirmation of pattern M521 button Erase is performed. OK ? Erase confirmation cycle pattern M522 Erase is performed. OK ? M523 Erase confirmation of backup data Pattern data is not stored in memory.
  • Page 116 Message No. Display Display message Description Overwriting confirmation of M535 adjustment data on personal computer and all machine data Overwriting is performed. OK ? Deletion confirmation of thread M537 tension command Deleting is performed. OK ? M538 Deletion confirmation of intermediate presser increase/ decrease value Deleting is performed.
  • Page 117 Message No. Display Display message Description Customized data initialization M554 notice Customized key-lock data has been initialized. Customized data breakage M555 Customized key-lock data has broken. Initialization is performed. Initialization confirmation of M556 customized data Customized key-lock data is initialized. OK? M653 During formatting Formatting is performed.

  • Page 118: Maintenance Of Sawing Machine

    #. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine.
  • Page 119 2) Loosen setscrew 1 in the driver. Drawing bob- bin case opening lever hook 2 toward you, open it to the right and left until bobbin case opening lever 3 comes off. At this time, be careful not to let shuttle 4 come off and fall.

  • Page 120: Height And Angle Of The Work Clamp

    1-3. Height and angle of the work clamp WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. (1) Height of the work clamp (S type) 1) Loosen screws 2 located on the right and left sides of feed bracket 1 .

  • Page 121: Height Of The Work Clamp (L Type)

    (2) Height of the work clamp (L type) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. 1) Loosen screws 2 located on the right and left sides of feed bracket 1 .

  • Page 122: Adjusting The Vertical Stroke Of The Intermediate Presser

    1-4. Adjusting the vertical stroke of the intermediate presser WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. * Turn ON the power once, and turn OFF the power again after making the intermediate presser in the lowered state.

  • Page 123: Needle Thread Clamp Device

    1-6. Needle thread clamp device WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. When thread is caught at top end 1 of the thread clamp, thread clamp becomes incomplete and sewing trouble at the sewing start will be caused.

  • Page 124: Amount Of Oil Supplied To The Hook

    1-9. Amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwing in adjustment screw 2 , the amount of oil of oil pipe, left 4 can be reduced. After the adjustment, screw in setscrew 1 and fix it.

  • Page 125: Changing The Voltage Of 100,/200V

    1-11. Changing the voltage of 100,/200V WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 126: Replenishing The Designated Places With Grease

    1-12. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease.

  • Page 127: Location Where Exclusive Grease Is Provided

    (1) Location where exclusive grease is provided Two different types of JUKI Grease A 1 and B 2 and an exclusive coupling and setscrew for JUKI Grease B are provided at the location as shown in the illustration. Add grease periodically (when the grease runout warning No.
  • Page 128 1) Open the frame cover to remove intermediate presser auxiliary spring B 1 . 2) Apply JUKI Grease A onto periphery of needle bar 2 . Turn the sewing machine by hand to apply grease onto the entire periphery of the needle bar.

  • Page 129: Points To Be Applied With Juki Grease B

    　■ Grease supplement to the face plate section 1) Open the face plate cover. 2) Add the JUKI Grease B onto the felt sections (3 locations), peripheral shoulder screw, ful- crums 1 to 7 and guide groove section 8 .

  • Page 130: Applying Grease To Other Sections

    　■ Grease supplement to X guide shaft bearing 1) Apply JUKI Grease B onto X guide shaft 1 and presser plate 2 . (4) Applying grease to other sections 　■ Adding grease to X-feed gear section Grease film on the feed gear is likely to run out...

  • Page 131: Troubles And Corrective Measures (Sewing Conditions)

    1-13. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page 1. The needle 1 Stitches are slipped at the start. ™ Adjust the clearance between the needle thread slips off at and the shuttle to 0.05 to 0.1 mm. the start of bar- ™ Set soft-start sewing at the start of tacking.
  • Page 132 Trouble Cause Corrective measures Page 5. Stitch skipping 1 The motions of the needle ™ Correct the positions of the needle and often occurs. and shuttle are not properly shuttle. synchronized. 2 The clearance between the ™ Correct the positions of the needle and needle and shuttle is too large.

  • Page 133: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Needle used Needle hole guide Size Part No. Needle hole diameter Application #09 to #11 B242621000C ø 1.6 For knits (OP) For light-weight to medium-weight materials #11 to #14 * B242621000A ø 1.6 (S type) For medium-weight to heavy-weight materials #14 to #18 *...

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