Related Manuals for JUKI AMS-224EN4530R
Summary of Contents for JUKI AMS-224EN4530R
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Page 1: Instruction Manual
AMS-224EN4530R / IP-420 INSTRUCTION MANUAL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A. -
Page 2: Table Of Contents
CONTENTS I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) .. 1 1. SPECIFICATIONS ......................... 1 2. CONFIGURATION ......................... 2 3. INSTALLATION ........................3 3-1. Installing the throat plate auxiliary cover ..............3 3-2. Installing the panel ......................4 3-3. Installing the thread stand ..................... 5 3-4. - Page 3 (2) Count-up releasing procedure ....................36 (3) How to change the counter value during sewing ................ 36 2-13. Performing new register of users’ pattern ............... 37 2-14. Naming users’ pattern ....................38 2-15. Performing new register of pattern button ............... 39 2-16.
- Page 4 1-10. Changing the voltage of 100 ⇔ 200V ..............105 1-11. Replenishing the designated places with grease ..........106 (1) Points to be applied with JUKI Grease A .................. 107 (2) Points to be applied with JUKI Grease B .................. 108 1-12.
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Page 5: Mechanical Section (With Regard To The Sewing Machine)
I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction Y (longitudinal) direction 450 mm × 300 mm Max. sewing speed 2,500 sti/min (When sewing pitch is 3 mm or less) Settable stitch length 0.1 to 12.7 mm (Min. -
Page 6: Configuration
2. CONFIGURATION ❻ ❶ ❷ ❸ ❹ ❼ ❾ ❺ ❽ Air regulator ❶ Machine head ❷ Wiper switch ❸ Temporary stop switch ❹ Feeding frame ❺ Intermediate presser ❻ Thread stand ❼ Operation panel (IP-420) ❽ Power switch (also used as the emergency stop switch) ❾... -
Page 7: Installation
3. INSTALLATION 3-1. Installing the throat plate auxiliary cover 1. The throat plate auxiliary cover is very heavy and perform the installing work with two persons or more. 2. The stay and the like are set to the throat plate auxiliary cover and the fitting screws and washers to the bed are packed together with the accessories at the time of delivery. 3. -
Page 8: Installing The Panel
1. Fix the throat plate auxiliary cover ❸ so that is higher ❶ than the throat plate ❷ (within 0.3 mm). When it is lower ❸ than the throat plate ❷ , nee- dle breakage or the like due to the defective feed will be caused. -
Page 9: Installing The Thread Stand
3-3. Installing the thread stand ❷ ❸ ❶ Table 1) Assemble the thread stand. Then, put it in thread-stand mounting hole A or B in the machine table. 2) Tighten locknut ❶ to fix the thread stand. 3) When ceiling wiring is possible, pass the power cord through spool rest rod ❷ . 4) If thread sags, use thread stand guide arm (asm.) ❸... -
Page 10: Changing The Height Of The Table And Stand
3-6. Changing the height of the table and stand WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. The height of the table (measured from the floor to the table) is adjustable to six different heights. ① 870mm ② 897mm ③ 922mm ④ 945mm ⑤ 967mm ⑥ 988mm It has been factory-adjusted to ②... -
Page 11: Preparation Of The Sewing Machine
4. PREPARATION OF THE SEWING MACHINE 4-1. Lubrication WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ❶ 2) Apply one drop of oil to the 1) Check that the place between lower line B and upper line A is hook race ❶... -
Page 12: Threading The Machine Head
4-3. Threading the machine head WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ※ ※ Threading of L-type thread guide in case of large re- turn of twist. -
Page 13: Adjusting The Thread Tension
4-6. Adjusting the thread tension If thread tension controller No. 1 ❶ is turned ❶ clockwise, the length of remaining thread on the needle after thread trimming will be shorter. If it is turned counterclockwise, the length will be longer. ❷ Longer Shorten the length to an extent that the thread is not slipped off. -
Page 14: Adjusting The Thread Take-Up Spring
4-8. Adjusting the thread take-up spring 1) Adjusting the stroke ❶ Loosen setscrew ❷ , and turn thread tension ❸ asm. ❸ . Turning it clockwise will increase the moving amount and the thread drawing amount ❹ will increase. 2) Adjusting the pressure To change the pressure of the thread take- Increase up spring ❶... -
Page 15: Operation Section (With Regard To The Panel)
II. OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE The operation panel for the AMS-224EN4530R comes in the following one types. Kind H Type Area ø 60 Pitch 3.0mm Pattern No. 106 4530 1) Kind of sewing data handled with IP-420 Sewing data that each panel handles are as shown below. - Page 16 3) Folder structure of the media Store each file in the folders below of the media. Media drive VDATA Vector format data : VD00 . VDT Store in ¥VDATA. Store vector format data. VD00 . VDT M3 data : AMS00 .
- Page 17 ■ Removing the CompactFlash (TM) 1) Hold the panel by hand, open the cover, and press the media ❷ removing lever ❶ . The media is eject. When the lever ❶ is strongly pressed, ❶ the media ❷ may be broken by pro- truding and falling.
- Page 18 • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. •...
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Page 19: When Using Ip-420
2. WHEN USING IP-420 2-1. Name of each section of IP-420 (Front) (Right side) ⑥ ⑦ ⑧ ⑨ ⑩ ① ⑪ ② ⑫ ③ ④ ⑤ ① Touch panel・LCD display section ② → READY key Changeover of the data input screen and the sewing screen can be performed. -
Page 20: Buttons To Be Used In Common
2-2. Buttons to be used in common The buttons which perform common operations in each screen of IP-420 are as follows : → CANCEL button This button closes the pop-up screen. In case of the data change screen, the data being changed can be cancelled. -
Page 21: Basic Operation Of Ip-420
2-3. Basic operation of IP-420 ① Turn ON the power switch When the power is turned ON first, the language selection screen is displayed. Set the language you use. (It is possible to change with Memory switch When ending the selection screen with CANCEL but- or ENTER button without performing the language selection, the language selection screen is... -
Page 22: Start Sewing
③ Start sewing. "I-5-1. Sewing" Start sewing referring to p.10. * For the screen, refer to "II-2-4. LCD display section at the time of sewing shape selection" p.19. 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like. -
Page 23: Lcd Display Section At The Time Of Sewing Shape Selection
2-4. LCD display section at the time of sewing shape selection (1) Sewing shape data input screen Button and display Description PATTERN BUTTON NEW Pattern button new register screen is displayed. → Refer to "II-2-15. Performing new register of pattern button" p.39. - Page 24 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.
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Page 25: Sewing Screen
(2) Sewing screen Button and display Description MOVE button Displays the MOVE screen. → Refer to "II-2-10. When setting of sewing product is difficult because of interruption of needle tip" p.32. INTERMEDIATE PRESSER Intermediate presser is lowered and the intermediate presser reference value change screen is displayed. SETTING button →... - Page 26 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data ...
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Page 27: Performing Sewing Shape Selection
2-5. Performing sewing shape selection ① Display the data input screen. Only in case of the data input screen (blue), the selection of sewing shape can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue). - Page 28 ⑤ Select the sewing shape. G is pressed, When UP or DOWN SCROLL button the SEWING SHAPE buttons H are changed over in order. ⑥ Determine the sewing shape. I is pressed, the sewing shape is When ENTER button determined and the data input screen is displayed. When the sewing shape is users' pattern, the screen as A is displayed.
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Page 29: Changing Item Data
2-6. Changing item data WARNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value. ① Display the data input screen. In case of the data input screen, the change of item data can be changed. - Page 30 For example, input X scale rate. A to display the item data input screen. Press ③ Input the data. Input the value you desire with ten keys and + / – keys F. ④ Determine the data. G is pressed, the data is deter- When ENTER button mined.
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Page 31: Checking Pattern Shape
2-7. Checking pattern shape WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp. -
Page 32: Performing Modification Of Needle Entry Point
2-8. Performing modification of needle entry point (1) Editing the thread tension A on the sewing screen to Press STEP SEWING button display the step sewing screen. When it is necessary to move the feed forward or back- ward such as in the case of needle checking, the feed does not move unless the work clamp is lowered. -
Page 33: Editing The Intermediate Presser Height
(2) Editing the intermediate presser height A on the sewing screen to Press STEP SEWING button display the step sewing screen. The sewing shape is displayed at the center of the screen. The cur- rent point, sewing start position and sewing end position are respec- tively represented by (pink circle), (blue dot) and (pink dot). -
Page 34: How To Use Temporary Stop
2-9. How to use temporary stop When TEMPORARY STOP switch ❶ is pressed during sewing, the sewing machine can be stopped. At this time, the error screen is displayed to inform that the stop switch has been pressed. ❶ (1) To continue performing sewing from some point in sewing ①... -
Page 35: To Perform Re-Sewing From The Start
(2) To perform re-sewing from the start ① Release the error. A to release the error. Press RESET button ② Perform thread trimming. B to perform thread trim- Press THREAD TRIM button ming. When thread trimming is performed, INTERMEDIATE C, FEED BACKWARD PRESSER UP/DOWN button D, FEED FORWARD button E, and... -
Page 36: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip
2-10. When setting of sewing product is difficult because of interruption of needle tip ① Display the MOVE screen. A, the MOVE screen is When you press MOVE button displayed. ② Move the presser. Lower the presser, and input the move direction with DIREC- TION key B. The position to which the feeding frame is brought becomes the standby position. -
Page 37: Winding Bobbin Thread
2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrated in the figure. (2) When performing winding bobbin thread only ① Display the bobbin winding screen. A in the data input Press BOBBIN WINDER button screen (blue) and the presser comes down. -
Page 38: Using Counter
2-12. Using counter (1) Setting procedure of the counter ① Display the counter setting screen. Press key and the COUNTER SETTING button is displayed on the screen. When this button is pressed, the counter setting screen is displayed. ② Selection of kinds of counters This sewing machine has three different counters;... - Page 39 [ Bobbin counter ] UP counter : The counter increases the existing value by one every time the machine has sewn 10 stitches. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter : The counter decreases from the existing value by one every time the machine has sewn 10 stitches.
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Page 40: Count-Up Releasing Procedure
Here, input the existing value. (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR A to reset the counter and the screen returns to the button sewing screen. -
Page 41: Performing New Register Of Users' Pattern
2-13. Performing new register of users’ pattern ① Display the data input screen. Only in case of the data input screen (blue), new register of the pattern can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue). -
Page 42: Naming Users' Pattern
2-14. Naming users’ pattern As many as 255 characters can be input for each user’s pattern. ① Display the data input screen. Only in case of the data input screen (blue) at the time of pat- tern button selection, it is possible to input the name of pattern button. -
Page 43: Performing New Register Of Pattern Button
2-15. Performing new register of pattern button ① Display the data input screen. Only in case of the data input screen (blue), new register of the pattern button can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue). -
Page 44: Lcd Display Section At The Time Of Pattern Button Selection
2-16. LCD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen is displayed. → Refer to COPY button "II-2-19. Copying pattern button" p.47 PATTERN BUTTON Pattern button name input screen is displayed. - Page 45 Button and display Description SEWING SHAPE NO. Sewing shape which is registered to the pattern button No. being selected is displayed. : Users' pattern * Be sure to use the media that has been formatted with IP-420. For the formatting procedure of the media, refer to "II-2-28.
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Page 46: Sewing Screen
(2) Sewing screen Button and display Description 2-STEP STROKE display 2-step stroke value registered to the pattern button No. during sewing is displayed. PATTERN BUTTON NAME Character which is registered to the pattern button No. being sewn is display displayed. X SCALE RATE display Actual size value in X direction which is registered to the pattern button No. - Page 47 Button and display Description INTERMEDIATE PRESSER Intermediate presser is lowered and the intermediate presser reference SETTING button value change screen is displayed. → Refer to. "II-2-6. Changing item data" p.25 . RETURN TO ORIGIN button Presser is returned to the start of sewing and is raised at the time of temporary stop.
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Page 48: Performing Pattern Button No. Selection
2-17. Performing pattern button No. selection (1) Selection from the data input screen ① Display the data input screen. In case of the data input screen (blue), it is possible to select the pattern button No. In case of the sewing screen (green), press READY switch to display the data input screen. -
Page 49: Selection By Means Of The Shortcut Button
(2) Selection by means of the shortcut button WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp. -
Page 50: Changing Contents Of Pattern Button
2-18. Changing contents of pattern button ① Display the data input screen at the time of pattern button selection. Only in case of the data input screen (blue) at the time of pat- tern selection, it is possible to change the contents of pattern. In case of the sewing screen (green), press READY key to display the data input screen at the time of pattern button selection. -
Page 51: Copying Pattern Button
④ Determine the change of item data B to display For example, input X scale rate. Press the item data input screen. Input the value you desire with the ten keys or + or – key K. When ENTER button L is pressed, the data is determined. -
Page 52: Changing Sewing Mode
③ Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button list button B. C and Next, press COPY DESTINATION INPUT button the copy destination input screen is displayed. ④ Input the pattern No. of copy destination. Input the pattern button No. -
Page 53: Lcd Display Section At The Time Of Combination Sewing
2-21. LCD display section at the time of combination sewing The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product. In addition, it is possible to register as many as 20 of the combination sewing data. - Page 54 Button and display Description C O M B I N AT I O N D ATA N O . Combination data No. being selected is displayed in the button. When the SELECTION button button is pressed, the combination data No. selection screen is displayed. SEWING ORDER display Sewing order of the inputted pattern data is displayed.
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Page 55: Sewing Screen
(2) Sewing screen Button and display Description COMBINATION DATA NAME Name which is inputted in the combination data being selected is display displayed. PRESSER DOWN button Presser can be lowered and the presser down screen is displayed. To raise the presser, press the presser up button displayed in the presser down screen. - Page 56 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns which is registered to combination No. being sewn REGISTERS display is displayed. TOTAL NUMBER OF STITCHES Total number of stitches of sewing shape being sewn is displayed.
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Page 57: Performing Combination Sewing
2-22. Performing combination sewing First, change the sewing mode to the combination sewing before performing setting. → Refer to "II-2-20. Changing sewing mode" p.48. (1) Selection of combination data ① Display the data input screen. Only in case of the data input screen (pink), it is possible to select the combination data No. -
Page 58: Creating Procedure Of The Combination Data
(2) Creating procedure of the combination data ① Display the data input screen. Only in case of the data input screen (pink) it is possible to input the combination data. In case of the sewing screen (green), press READY key to display the data input screen (pink). -
Page 59: Deleting Procedure Of The Combination Data
(3) Deleting procedure of the combination data ① Select the combination data No. Perform steps ① to ③ of "II-2-22(1) Selection of combination data" p.53 to display the combination data to be deleted. ② Performing deleting the combination data. A is pressed, the com- When DATA DELETION button bination data deletion confirmation pop-up is displayed. -
Page 60: Setting Of The Skip Of Steps
(5) Setting of the skip of steps It is possible to set the skipping of sewing of a given step. If you want to skip the sewing of a certain step within the combination data, use this function. ① Entering the skip setting mode A to select skip setting Press mode changeover button mode... -
Page 61: Lcd Display When The Simple Operation Is Selected
2-24. LCD display when the simple operation is selected (1) Data input screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] Ⓐ Ⓑ Ⓒ – 57 –... - Page 62 Button and display Description PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound. → Refer to "II-2-11. Winding bobbin thread" p.33. PATTERN NO. SETTING Pattern No.
- Page 63 Button and display Description SEWING SHAPE display The sewing shape of the currently selected pattern is displayed NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the sewing shape which is being selected is displayed. display When an actual value input is selected, the X ACTUAL VALUE SETTING button is displayed according to the setting of MEMORY switch...
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Page 64: Sewing Screen (Individual Sewing)
(2) Sewing screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] Ⓐ – 60 –... - Page 65 Button and display Description PATTERN BUTTON MOVE The pattern button move screen is displayed. → Refer to "II-2-10. When setting of sewing product is difficult because of button interruption of needle tip" p.32. PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. RETURN TO ORIGIN The work clamp is returned to the start of sewing and raised to its upper position button...
- Page 66 Button and display Description PATTERN NO./TYPE The pattern No. and type of the pattern which is being selected are displayed. display PATTERN NAME display The name of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display SEWING SHAPE display The sewing shape of the currently selected pattern is displayed.
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Page 67: Data Input Screen (Combination Sewing)
(3) Data input screen (combination sewing) Button and display Description PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound. → Refer to "II-2-11. Winding bobbin thread" p.33. - Page 68 Button and display Description PATTERN NAME display The name of the currently selected pattern is displayed. SEWING SHAPE display The sewing shape of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the currently selected pattern is displayed.
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Page 69: Sewing Screen (Combination Sewing)
(4) Sewing screen (combination sewing) Button and display Description PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. RETURN TO ORIGIN The work clamp is returned to the start of sewing and raised to its upper position button at the time of a temporary stop. - Page 70 Button and display Description The counter value is changed using PLUS button I or MINUS button J. The COUNTER VALUE CHANGE button counter value is indicated on the button. The current counter value is indicated on edit data display U. →...
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Page 71: Changing Memory Switch Data
2-25. Changing memory switch data ① Display the memory switch data list screen. When MODE key is pressed, memory switch button A is displayed on the screen. When this button is pressed, the memory switch data list screen is displayed. ② Select the memory switch button you desire to change. -
Page 72: Using Information
2-26. Using information Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. (1) Observing the maintenance and inspection information ① Display the information screen. A of the switch seat section is When information key pressed in the data input screen, the information screen is... -
Page 73: Releasing Procedure Of The Warning
③ Perform clearing remaining time up to the replacement. When button C of the item you desire to clear is pressed, the time of replacement clear screen is displayed. When CLEAR F is pressed, the remaining time up to the re- button placement is cleared. -
Page 74: Using Communication Function
It is the data of needle entry point created with Vector format data VD00XXX.VDT PM-1, and the data format that can be operated in common between JUKI sewing machines. M3 data AMS0XXX.M3 Pattern data for the AMS-B, -C and -D Series Sewing standard format SD00XXX.DAT... -
Page 75: Take-In Of The Data
(4) Take-in of the data ① Display the communication screen. A of switch seat section is When communication switch pressed in the data input screen, the communication screen is displayed. ② Select the communication procedure. There are four communication procedures as described below. B Writing data from media to panel C Writing data from personal computer (server) to panel D Writing data from panel to media... -
Page 76: Taking In Plural Data Together
(5) Taking in plural data together It is possible for vector data, M3 data and sewing standard format data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data ① Display the writing file selection screen. - Page 77 Data No. during communication, total number of writing data and number of data that have ended the data communication are dis- played in the during communication screen. * When performing writing to the pattern No. which already exists, the overwriting confirmation screen is displayed before writing.
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Page 78: Performing Formatting Of The Media
2-28. Performing formatting of the media To re-format a medium, the IP-420 has to be used. The IP-420 is not able to read any medium which is formatted on a personal computer. ① Display the media format screen. When switch is held pressed for three seconds, MEDIA A is displayed on the screen. -
Page 79: Using 2-Step Stroke Function
2-29. Using 2-step stroke function When using the 2-step stroke function, you can stop the presser at the intermediate position you de- sire. (1) Setting of 2-step stroke function 2-step stroke function can be used by changing setting of memory switches ①... - Page 80 [ When setting 2-step stroke position of pattern button ] In case of the pattern button, 2-step stroke position can be set to each pattern button data. ① Display the data input screen at the time of pattern button selection. Only in case of data input screen (blue) at the time of pattern selection, the contents of pattern can be changed.
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Page 81: Motion Of 2-Step Stroke Function
(3) Motion of 2-step stroke function By setting memory switch , Motion of pedal or presser can be selected. 1. In case of pneumatic type presser, the height of intermediate position changes by adjusting the air pressure and speed controller of the sewing machine. 2. Start of sewing with left pedal becomes effective when 0.3 seconds pass after the presser moved to the lowest position. - Page 82 [When the 2-step stroke by means of the right pedal, the intermediate pedal and the left lever is selected (PK-47 is used)] Change wiring between CN1 and CN2 of the junction cable asm. (40033875) for the PK47. ① When depressing the right pedal, the presser stops at the intermediate position.
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Page 83: Operation At The Time Of X/Y Motor Position Slip
2-30. Operation at the time of X/Y motor position slip When X/Y motor detects the position slip, the error screen is displayed. Timing of error display can be changed with the selection of memory switch. For the details, refer to the Engineer's Manual. -
Page 84: When The Error Is Displayed After End Of Sewing
(2) When the error is displayed after end of sewing ① Release the error. A is pressed, and the error is re- When RESET button leased, the sewing screen is displayed. ② Perform sewing work again from the start. When the pedal is depressed, sewing starts. (3) When the rest switch is not displayed When a large slip is detected, the reset switch is not displayed. -
Page 85: Memory Switch Data List
3. MEMORY SWITCH DATA LIST Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. 3-1. Data list Item Setting range Edit unit Maximum sewing speed 200 to 2500 100 sti/min Sewing speed of 1st stitch... - Page 86 Item Setting range Edit unit Counter motion selection Sewing counter No. of pcs. counter Bobbin counter Height of eight of presser at the time 10 to 300 of 2 step stroke Buzzer sound can be prohibited. Without buzzer sound Panel operating sound Panel operating sound + error Thread clamp control can be prohibited.
- Page 87 Item Setting range Edit unit State of presser when sewing machine stops by temporary stop command can be selected. Presser rise. Presser rise with presser switch. * For the PAUSE command, select "UP." Needle stop position is set. UP position Upper dead point Thread trimming can be prohibited.
- Page 88 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 Operation order of feeding frame by pedal operation at the normal time is set. 0 : Solid presser (Right pedal) 1 : Right/left separated presser (Without priority of right/left) 2 : Right/left separated presser (In the order of right to left) 3 : Right/left separated presser (In the order of left to right) 4 to 7 : Special type (*1)
- Page 89 Item Setting range Edit unit Enlarging/reducing function mode Prohibited Increasing/decreasing Increasing/decreasing number of stitches pitch (Number of (Pitch is fixed.) stitches is fixed.) Jog move function mode 2nd origin specified later Parallel move Prohibited Retainer compensation motion : selection of motion Without motion With motion Selection of needle upper dead point at the time of origin...
- Page 90 Item Setting range Edit unit Intermediate presser : wiper sweeping position Sweeping above inter- Sweeping above inter- Sweeping be- mediate presser low intermedi- mediate presser (posi- tion where intermediate ate presser presser lowers most) With/without air pressure detection Without With Intermediate presser DOWN position setting 0 to 7.0mm →...
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Page 91: Initial Value List
3-2. Initial value list Item Initial value Maximum sewing speed 2500 Sewing speed of 1st stitch (In case of with thread clamp) Sewing speed of 2nd stitch (In case of with thread clamp) 2500 Sewing speed of 3rd stitch (In case of with thread clamp) 2500 Sewing speed of 4th stitch (In case of with thread clamp) 2500... - Page 92 Item Initial value Motion method of wiper can be selected. Unit of sewing shape size change can be selected. Thread tension output time when setting thread tension can be set. Thread breakage detection selection Number of invalid stitches at the start of sewing of thread breakage detection Number of invalid stitches during sewing of thread breakage detection Feeding frame control : pedal open/close Feeding frame control : midway stop time open/close...
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Page 93: Error Code List
4. ERROR CODE LIST Error How to re- Place of Display Description of error Display message code cover recovery E007 Machine lock Turn OFF Main shaft of the sewing the power machine fails to rotate due to some trouble E008 Head connector abnormal- Turn OFF the power... - Page 94 Error How to re- Place of Display Description of error Display message code cover recovery E024 Pattern data size over P o s s i b l e D a t a Memory size is over. to re-start input after reset. screen Read error E027...
- Page 95 Error How to re- Place of Display Description of error Display message code cover recovery E050 Stop switch Possible to S t e p When stop switch is pressed re-start af- screen during machine running. ter reset. E052 Thread breakage detec- Possible to S t e p tion error...
- Page 96 Error How to re- Place of Display Description of error Display message code cover recovery E308 Time-out error of wait ter- Turn OFF Pre- minal the power vious There is no input to wait ter- screen minal for a certain period of time.
- Page 97 Error How to re- Place of Display Description of error Display message code cover recovery E813 Low voltage Turn OFF When input power is less the power than the specified value. E901 Main shaft motor IPM ab- Turn OFF normality the power When IPM of servo control p.c.b.
- Page 98 Error Place of Display Description of error Display message How to recover code recovery E917 Communication failure P o s s i b l e t o between operation panel re-start after and personal computer reset. When abnormality occurs in data communication. E918 MAIN p.
- Page 99 Error How to re- Place of Display Description of error Display message code cover recovery E932 Y motor overload error Turn OFF the power E933 Thread trimming motor Turn OFF overload error the power E935 Intermediate presser mo- Turn OFF tor overload error the power E936...
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Page 100: Message List
5. MESSAGE LIST Message No. Display Display message Description M520 Erase confirmation of Users' pat- tern Erase is performed. OK ? M521 Erase confirmation of pattern but- Erase is performed. OK ? M522 Erase confirmation cycle pattern Erase is performed. OK ? M523 Erase confirmation of backup data Pattern data is not stored in memory. - Page 101 Message No. Display Display message Description M535 Overwriting confirmation of ad- justment data on personal com- puter and all machine data Overwriting is performed. OK ? M537 Deletion confirmation of thread tension command Deleting is performed. OK ? Deletion confirmation of interme- M538 diate presser increase/decrease value...
- Page 102 Message No. Display Display message Description M554 Customized data initialization no- tice Customized key-lock data has been initialized. M555 Customized data breakage Customized key-lock data has bro- ken. Initialization is performed. OK? Initialization confirmation of cus- M556 tomized data Customized key-lock data is initial- ized.
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Page 103: Maintenance Of Sawing Machine
III. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ❷ ❸ ❹ ❶ ❺ : Marker line for DP × 17 ❺... - Page 104 4) Turning pulley ❼ by hand, align lower marker line ❾ on ascending needle bar ❽ with the bottom end of needle bar lower bushing . ❼ ❾ ❽ : Marker line for DP × 17 needle ❸ : When DP × 17 needle count is lower is used. 5) Loosen hook setscrew .
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Page 105: Adjusting The Height Of The Feeding Frame
[ Adjusting the bobbin case holder position bracket ] 7) Loosen setscrews of bobbin case holder position bracket . 8) Move bobbin case holder position bracket to the right or left to adjust so that the center of bobbin case holder position bracket is aligned with the center of needle. -
Page 106: Adjusting The Vertical Stroke Of The Intermediate Presser
1-4. Adjusting the vertical stroke of the intermediate presser WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. * Turn ON the power once, and turn OFF the power again after making the intermediate presser in the lowered state. -
Page 107: Thread Breakage Detector Plate
1-6. Thread breakage detector plate 1) Adjust so that thread breakage detector plate ❶ ❷ ❶ is always in contact with thread take-up spring ❷ in the absence of needle thread. (Slack : ap- prox. 0.5 mm) 2) Whenever the stroke of thread take-up spring ❷... -
Page 108: Replacing The Fuse
After the adjustment, be sure to check the oil quan- tity by operating the sewing machine using the hook ❺ oil quantity check pattern No. 102 (2,500 sti/min) Paper or four times. the like 1) Remove oil shield ❹ . (See page 99.) 2) Detach the needle. -
Page 109: Changing The Voltage Of 100 ⇔ 200V
1-10. Changing the voltage of 100 ⇔ 200V WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components. -
Page 110: Replenishing The Designated Places With Grease
1-11. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease. -
Page 111: Points To Be Applied With Juki Grease A
(1) Points to be applied with JUKI Grease A WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. In addition, attach the covers which have been removed before operation back in place. -
Page 112: Points To Be Applied With Juki Grease B
■ Grease supplement to the face plate section 1) Open the face plate cover. ❹ ❸ 2) Add the JUKI Grease B onto the felt sections (3 locations), peripheral shoulder screw, ful- ❶ crums ❶ to ❼ and guide groove section ❽ . -
Page 113: Troubles And Corrective Measures (Sewing Conditions)
1-12. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page ① Stitches are slipped at the start. ◦ Adjust the clearance between the needle 1. The needle thread slips off and the shuttle to 0.05 to 0.1 mm. ◦... - Page 114 Trouble Cause Corrective measures Page ① The motions of the needle and ◦ Correct the positions of the needle and 5. Stitch skipping shuttle are not properly synchro- often occurs. shuttle. nized. ② Clearance between the needle ◦ Correct the positions of the needle and and the bobbin case holder is too shuttle.
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Page 115: Optional
2. OPTIONAL 2-1. Gauge list Needle used Needle hole guide Size Part No. Needle hole diameter Application Medium to thick thread #14 to #18 14439400 (OP) ø 2.0 Thick thread 14439509 (OP) ø 2.3 #18 to #23 * Thick thread 14439608 (H type) ø... -
Page 116: Bar Code Reader
2-3. Bar code reader WARNING : • Do not look directly into the laser beam of the bar code reader. The laser beam can damage eyes. • Do not emit laser beam toward human eyes. The laser beam can damage eyes. •...