Table Of Contents - Brooks PreciseFlex DD 6-Axis Service Manual

1. Safety
Safety Setup
Authorized Personnel Only
Explanation of Hazards and Alerts
Safety Text
Safety Icons
Signal Words and Color
Alert Example
General Safety Considerations
Mechanical Hazards
Electrical Hazards
Ergonomic Hazards
Emergency Stop Circuit (E-Stop)
Recycling and Hazardous Materials
2. Service Procedures
Recommended Tools
Troubleshooting
Encoder Operation Error
Replacing the Encoder Batteries
Calibrating the Robot: Setting the Encoder Zero Positions
Replacing Belts and Motors
General Belt Tensioning
Tensioning or Replacing the J2 (Z Column) Belts
Tensioning the 1st Stage Belt
Tensioning the 2nd Stage Belt
Replacing the Z column Stage One Timing Belt
Replacing the Z Column Stage Two Timing Belt
Tensioning or Replacing the Belts in the PFDD4
Tensioning the Belts in the PFDD4 Outer Link
Replacing the Belts in the PFDD4 Outer Link
Replacing the Outer Link Motors or Harmonic Drives in the PFDD6
Replacing the Robot Main Controller
Replacing the Z-axis Slave Controller
Replacing the J3 Axis Slave Controller
Replacing the J4 or Gripper Slave Controller in PFDD4
Replacing the Gripper and Slip Ring in PFDD4
Replacing the Main Harness
Replacing the J3 Clock Spring Harness to the J4 Motor
Replacing the J4 to Gripper Controller Harness in the PFDD4
Replacing the J4 slave controller in the PFDD6
Replacing the J4 to J5 or J5 to J6 Controller Harness, J5 or J6 slave controller in the PFDD6
Replacing the J6 Motor Pigtail Harness
Appendices
6

Table of Contents

PreciseFlex™ Direct Drive Robots - Service Manual
Part Number: 628651 Rev. A
Copyright © 2024, Brooks Automation
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