Checking Site Conditions - ABB ProKiln GAC400 Operating Instruction

Probe gas sampling system
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ProKiln GAC400 PROBE GAS SAMPLING SYSTEM | OI/GAC400-EN REV. A

Checking site conditions

The purpose of this task is to check whether the probe gas sampling system site is correctly prepared.
Instructions
How to check site conditions:
1. Using the checklist, check whether the site conditions for the various modules of the probe gas sampling system are fulfilled and
that preparations for installation have been completed
2. Only continue with installation of the probe gas sampling system once all conditions have been met.
Site conditions checklist
The following conditions must be met:
Conditions
General rules regarding choice of installation site were observed,
environmental conditions taken into account.
Installation position of probe and probe retractor defined.
There is a suitable position to install the control cabinet with an
unobstructed view of the probe retractor. No direct heat radiation or
dust influx must be present.
Position to set up the cooling module defined. No direct heat radiation
or dust influx must be present.
If a compressed-air tank is required: position to set up the
compressed-air tank defined. No direct heat radiation or dust influx
must be present.
A suspension device for the probe retractor has been prepared and
holes drilled for installation of the other modules
Kiln inlet wall tube and mounting flange manufactured and installed.
The power and compressed-air supply conform to the requirements of
the probe gas sampling system
Air cannon, if present, is integrated into the probe gas sampling
system control system only.
The danger area around the probe retractor is protected by a
protective installation.
Heated sample line between retractor and analysis system is protected
against thermal damages
Description (for illustration see How to install the probe on page 46)
General rules regarding choosing the place of installation of the peripheral
modules.
Environmental condition requirement
Positioning the probe with sufficient space around it for installation of protection
barrier
Choosing the place of installation of the control cabinet
Choosing the place of installation of the cooling module
Choosing the place of installation of the compressed-air tank
Fastening elements and attachment points
Creating the wall tube with mounting flange
Installing the wall tube
Power and compressed-air supply requirements
Integrating the air cannon into the control system
Creating the base area for the retractor
Creating the protective installation around the retractor
A safe path must be provided giving the shortest possible distance
41
OK

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