Disassembling The System; Disposing Of The System - ABB ProKiln GAC400 Operating Instruction

ProKiln GAC400 PROBE GAS SAMPLING SYSTEM | OI/GAC400-EN REV. A

Disassembling the system

Requirements
The following conditions must be met to disassemble the
system:
• System must have been properly shut down (see Shutting
down the system on page 124.
• Cooling water must be drained (see Shutting down the
system on page 124.
• Probe retractor powered off and unpressurized (by trained
personnel).
Instructions
How to disassemble the probe gas sampling system:
1. Clean the whole system roughly with compressed-air and/or
brush.
2. Label all connection lines to prevent confusion.
3. Detach connection lines.
4. Unscrew fastening screws on cooling module and control
cabinet and transport modules away. Perform the same
steps for the compressed-air tank (if present).
5. Suspend probe retractor at its attachment points using
suitable lifting gear.
Note: Pay particular attention to suitable fastening points
for the lifting equipment on the system. Observe relevant
local regulations.
6. Unscrew and remove fastening screws on mounting flange
and attachment points.
7. Using lifting gear, lower probe retractor until you can screw
on the enclosed transport supports.
8. Place probe retractor on the temporary mounting legs that
had been supplied originally with the system and secure it
from falling over. If the original mounting legs are not
available anymore, provide temporary support to avoid the
retractor motor and valves to touch the ground (they are not
designed to support the complete weight of the probe and
retractor).
Further procedure
The following table shows further procedure:
If the system ... follow the following instructions:
is to be stored for a Storing the system on page 39
prolonged period of time
is to be disposed of Disposing of the system on page 127
is to be relocated Transport on page 36
is to be unpacked and • Do not transport the probe retractor without
transported to another transport supports.
place • Use adequately load-bearing and rigid pallets.
• Use suitably sized transport crates for longer
distance transports.
• Fasten sampling probe firmly on retractor if it
is not being dismounted.
Note: The retractor must not be transported by
fork-lift truck without suitable additional
transport packaging
Commissioning on page 56
is to be put back into
operation

Disposing of the system

Requirements
The following conditions must be met:
• System was properly shut down and disassembled (see
Shutting down the system on page 124, Disassembling the
system on page 127).
Disposal rules
• Drain cooling water from the cooling module, as detailed in
section Disassembling the system on page 127.
Note: If anti-freeze (Glycol) had been mixed, observe disposal
regulations in accordance with national legislation.
• Remove filter elements out of the gas sampling probe.
Note: Contamination with filter dust can be expected. The
safety and disposal regulations apply that also apply to
handling and disposal of other filter dusts at the cement
works.
• All other components of the probe gas sampling system
must be disposed of in accordance with national legislation.
127