ABB ProKiln GAC400 Operating Instruction page 17

Probe gas sampling system
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ProKiln GAC400 PROBE GAS SAMPLING SYSTEM | OI/GAC400-EN REV. A
The process is monitored by the following devices (see Figure 3 for a detailed drawing):
Monitoring
Monitoring device
position
F12
Cooling water flow measurements
P1
Pressure switch
T1
Probe sample tube temperature
T2
Probe sample hose temperature
T3
Heated sample connection point
temperature
T10
Cooling panel water tank temperature
T11
Probe cooling water flow-in
temperature measurement
T12
Probe cooling water flow-out
temperature measurement
M1
Probe position reader
Probe flange
Inductive position indicator flange
Pos 0
shutter in closed position
Probe flange
Inductive position indicator flange
Pos 1
shutter in open position
L1
Capacitive water tank level full
L2
Capacitive water tank level low
L3
Capacitive water tank level alarm
Purpose
Protects the probe against overheating
Monitors the cooling water pump for adequate
pump power
Ensures adequate compressed-air reserve
Protects probe against condensation build-up
inside
Protects probe against condensation build-up
inside
Protects probe against condensation build-up
inside
Monitors the cooling water temperature in the
holding tank
Monitors the efficiency of the water-cooling
unit
Is part of monitoring the process heat input to
the probe
Protects the probe against overheating
Is part of monitoring the process heat input to the
probe
Calibration zero point for encoder position
Ensures that rear safe end position is reached
Monitors the probe position
Monitoring of probe travel time
Monitor Motor torque
Ensures the closed flange position is reached
Ensures the open flange position is reached
Monitors when the water tank full level is reached Turns the water refill valve off
Monitors when the water tank low level is reached Turns the water refill valve on
Monitors when the water tank alarm level is
reached
Function
Triggers the retraction program if minimum
cooling water flow is not reached
Cooling water pump function check
Locks various follow up functions
Locks various follow up functions
Locks various follow up functions
Locks various follow up functions
Turns the water-cooling unit fan on/off
Causes a water-cooling alarm to retract the
probe
Turns the water-cooling unit tank heat on/off
(optional)
Is used as base temperature for process heat
input
Can cause a water-cooling alarm to retract the
probe
Is used as the off-set temperature from
process heat input
Provides the reference point for the encoder
Locks various follow up functions
Triggers the retraction program if probe travel
time or torque is exceeded
Locks various follow up functions
Locks various follow up functions
Causes a water-cooling alarm to retract the probe
17

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