ABB ProKiln GAC400 Operating Instruction page 77

ProKiln GAC400 PROBE GAS SAMPLING SYSTEM | OI/GAC400-EN REV. A
Example 2: Maintenance Request menu - overview table
Maintenance request - Error
T01 Probe Heat TAH
T01 Probe Heat TAL
T02 Heated hose TAH
T02 Heated hose TAL
T03 Heated valve TAH (Option)
T03 Heated valve TAL (Option)
T10 Water tank TAL
L11 Water tank LAL
F12 Water flow FAL
T01 Ai Error
T02 Ai Error
T03 Ai Error
T10 Ai Error
T11 Ai Error
T12 Ai Error
F12 Ai Error
-1S3 Main supply
-35Q3 Fuse M1 motor
-35Q19 fuse M1 Break
-10T8 24V CC
-10T2 24V Emergency stop
-10T14 24V Retractor
-11T12 24V PC
-50S15 Service Mode
-45Q3 H1 fuse
-46Q3 H2 fuse
-47Q3 H3 fuse
-101S2 M1 safety switch
-152F3 M20 fuse
-153F3 M21 fuse
-154Q3 H10 fuse
Probable Cause
Probe sample tube heating temperature high
Probe sample tube heating temperature low
Heated hose temperature high
Heated hose temperature low
Heated valve temperature high
Heated valve temperature low
Water tank temperature low
Water tank level low
Water flow low
Probe sample tube temperature sensor error
Heated hose temperature sensor error
Heated valve temperature sensor error
Water tank temperature sensor error
Water temperature forward temperature sensor error
Water temperature return temperature sensor error
Flow sensor error
General power OFF
Power supply for frequency drive
Power supply for M1 Motor break
Fuse for control cabinet 24VDC
Fuse for emergency power 24VDC
Fuse for retractor power 24VDC
Fuse for probe cooling power 24VDC
Switch for Service/Operation Mode
Power supply for Probe heating
Power supply for Heated hose
Power supply for Heated valve
Switch for Probe Safety ON/OFF
Power supply for Heat Exchanger Fan M20
Power supply for Heat Exchanger Fan M21
Power supply for Water Tank Heat H10 (Option)
Measures
Check process and water temperature
Check process and water temperature
Check heated hose connection and hose for damages
Check heated hose connection and hose for damages
Check heated valve connection and hose for damages
Check heated valve connection and hose for damages
Check process and ambient temperature and if anti-freeze has
been added
Check refill valve of potable water to the tank
Check water system for leakages and lime deposits
Check cable connection
Check cable connection
Check cable connection
Check cable connection
Check cable connection
Check cable connection
Check cable connection
Check Main switch -1S3 in control cabinet
Check circuit breaker -35Q3 in control cabinet
Check circuit breaker -35Q19 in control cabinet
Check fuse -10T8 in control cabinet
Check fuse -10T2 in control cabinet
Check fuse -10T14 in control cabinet
Check fuse -11T12 in control cabinet
Shift to Operation mode
Check circuit breaker -45Q3 in control cabinet
Check circuit breaker -46Q3 in control cabinet
Check circuit breaker -47Q3 in control cabinet
Shift to ON
Check circuit breaker -152F3 in Water cooling control cabinet
Check circuit breaker -153F3 in Water cooling control cabinet
Check circuit breaker -154Q3 in Water cooling control cabinet
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