Grease Exchange - YASKAWA MOTOMAN-MH80 Instructions Manual

158813-1CD
MH80 Manipulator

9.3.4.2 Grease Exchange

9 Maintenance and Inspection
9.3 Notes on Grease Replenishment/Exchange Procedures
(Refer to Fig. 9-8 "R-Axis Speed Reducer"
1. Remove the hexagon socket head plug PT1/8 from the grease
exhaust port.
• If grease is injected with the plug on, the grease will go
inside the motor and may cause a damage. Make sure to
remove the plug before the grease injection.
NOTE
• Do not install a joint, a hose, etc. to the grease exhaust
port. Failure to observe this instruction may result in
damage to the motor due to coming off of an oil seal.
2. Remove the hexagon socket head plug PT1/8 from the grease inlet
and install the grease zerk PT1/8. (The grease zerk is delivered with
the manipulator.)
3. Inject grease into the grease inlet using a grease gun.
– Grease type:
– Amount of grease:
– Air supply pressure of grease pump:
– Grease injection rate:
4. The grease exchange is completed when new grease appears from
the grease exhaust port. The new grease is distinguished from the old
grease by color.
5. Move the R-axis for a few minutes to discharge excess grease.
6. Wipe the discharged grease with a cloth and reinstall the plug PT1/8
on the grease exhaust port. Apply Three Bond 1206C to the thread
part of the plug, and tighten the plug with a tightening torque of 4.9
N·m (0.5 kgf·m).
If the plug is installed while the grease is being exhausted,
the grease will go inside the motor and may cause a
NOTE
damage. Ensure that the grease has been completely
exhausted before installing the plug.
7. Remove the grease zerk from the grease inlet and reinstall the plug
PT1/8. Apply Three Bond 1206C to the thread part of the plug, and
tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
9-17
Molywhite RE No. 00
3500 cc
0.3 MPa or less
8 g/s or less
HW1480080
59 of 77