YASKAWA SI-EN3 Installation Manual
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YASKAWA SI-EN3 Installation Manual

Ac drive option ethernet/ip
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YASKAWA AC Drive Option
EtherNet/IP
Installation Manual
Model
SI-EN3
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C730600 92A

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Summary of Contents for YASKAWA SI-EN3

  • Page 1 YASKAWA AC Drive Option EtherNet/IP Installation Manual Model SI-EN3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOEP C730600 92A...
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 3: Table Of Contents

    IGMP Snooping ........... . . 44 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 4 14. Option Installation..........75 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 5 Revision History ..........79 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 6: Preface And Safety

    1 Preface and Safety Preface and Safety YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design.

  • Page 7: Applicable Documentation

    Manual No.: SIEP C730600 92 Other areas: Check the back cover of these manuals. For questions, contact Yaskawa or a Yaskawa representative. Refer to the drive manual to connect with the option. Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information.

  • Page 8: Registered Trademarks

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

  • Page 9: Overview

    Software Version CIMR-Ax2Axxxx ≥ 1020 CIMR-Ax4A0002 - 4A0675 A1000 CIMR-Ax4A0930, 4A1200 ≥ 3015 ≥ 5040 CIMR-Ax5Axxxx ≥ 1020 CIMR-Dx2A0005 - 4A0370 ≥ 2600 D1000 CIMR-Dx4A0630 ≥ 3014 R1000 CIMR-Rx2A03P5 - 4A0300 ≥ 2102 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 10 Refer to “PRG” on the drive nameplate for the software version number. Before you install the option on a YASKAWA AC Drive GA500, GA700, GA800, CR700, CH700, or HV600, make sure that the option software version is PRG: 4103 or later.

  • Page 11: Install The Option On A Ga500 Drive

    Refer to the option card mounting kit manual for more information about installation. A - Option card mounting kit C - Drive front cover components (sold separately) B - Option Figure 2.2 Option Card Mounting Kit (JOHB-GA50) Receiving After receiving the option package: YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 12: Option Package Contents

    • Make sure that the model number on the option nameplate and the model number on the purchase order are the same. Refer to Figure 4.1 for more information. • Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about any problems with the option. ◆ Option Package Contents Table 3.1 Contents of Package...

  • Page 13: Installation Tools

    (0.1 in)) • A pair of diagonal cutting pliers. • A small file or medium-grit sandpaper. Phillips screw sizes are different for different drive capacities. Prepare different screwdrivers for different screw sizes. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 14: Option Components

    The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection points for a customer-supplied male EtherNet/IP network communication cable. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 15: Option Led States

    B - GA500, GA700, GA800, CR700, and CH700 Figure 4.2 Option LED Labels LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000 or HV600. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 16 Green Flashing network activity To verify LED states, you must remove the drive front cover. Do not touch the drive main circuit terminal or circuit boards when you remove the drive front cover. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 17: Power-Up Diagnostics

    WARNING Electrical Shock Hazard. Do not use damaged wires, put too much force on the wiring, or cause damage to the wire insulation. Damaged wires can cause serious injury or death. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 18: Procedures To Install And Wire Options On A Drive

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. NOTICE Damage to Equipment.

  • Page 19: Procedure A

    Procedure D To install the option on GA500 drives, use the option mounting kit and manual. Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version is PRG: 4103 or later. ■...
  • Page 20 Shut off power to the drive and wait for the time specified on the drive warning label at a minimum. Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the drive manuals for more information. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 21 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.3 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 22 (C) to the remaining ground terminal and installation hole on the option (A). Tighten the screws to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 23 • Route the option wiring inside the enclosure as shown in Figure 5.6-B. Refer to the drive manuals for more information. Note: Isolate communication cables from main circuit wiring and other electrical and power lines. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 24 Reattach the front cover (A), terminal cover (C), and keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 25: Procedure B

    Prepare the Drive for the Option Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 26 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 27 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. A - Drive front cover B - Keypad Figure 5.9 Remove the Front Cover and Keypad YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 28 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.10 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 29 (C) to the remaining ground terminal and installation hole on the option (A). Tighten the screws to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 30 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 31: Procedure C

    CR700, or CH700 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive GA700, GA800, CR700, or CH700, make sure that the option software version is PRG: 4103 or later. Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly.
  • Page 32 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 33 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Note: Remove the keypad, then move the keypad connector to the holder on the drive, then remove the front cover. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 34 LED Status Ring board, it can cause incorrect operation and damage to the drive. A - LED Status Ring board B - Temporary placement holes Figure 5.17 Remove the LED Status Ring Board YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 35 Do not pinch cables between the front cover or the LED Status Ring board and the drive. Failure to comply could cause erroneous operation. Note: • Replace the keypad connector then install the keypad. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 36: Procedure D

    This section shows the procedure to install and wire the option on an HV600 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive HV600, make sure that the option software version is PRG: 4103 or later.
  • Page 37 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 38 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. A - Drive front cover B - Keypad Figure 5.21 Remove the Front Cover and Keypad YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 39 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.22 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 40 (C) to the ground terminal on the drive. Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Route ground wire through the right side of the stud (D). YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 41 • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: 1. Only two screws are necessary to install the option on an HV600 drive. 2. Three screws and one ground wire are packaged with option. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 42 Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Refer to Figure 5.26 for instruction about crimp terminal orientation (C) and cable wiring route. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 43 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 44: Igmp Snooping

    Snooping is used, devices will only receive the multicast packets in which they are interested. ◆ Communication Cable Specifications Yaskawa recommends using shielded Cat5e cable. The Yaskawa warranty does not cover other cable types. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 45: Option Connection Diagram

    Japan: http://www.e-mechatronics.com Other areas: Check the back cover of these manuals. For questions, contact Yaskawa or a Yaskawa representative. Note: Download the EDS file for SI-EN3 option. The SI-EN3 will not function as a slave in the network without the appropriate EDS file. Related Drive Parameters These parameters set the drive for operation with the option.
  • Page 46 5 : Alarm - Ramp Stop Note: • When you set this parameter to 3 or 4, the drive will continue operation after it detects a fault. Separately prepare safety protection equipment and systems, for example fast switches. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 47 Open Loop Vector, EZ Vector Control]. This value is read as the Torque Limit. –GA700, GA800 Drives: Parameter is available in A1-02 = 2, 3, 4, 6, 7, 8 [Control Method Selection = Open Loop Vector, Closed YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 48 Sets how the drive will enable the F6-xx/F7-xx Parameters communication-related parameters that you changed. (0B5B) (0 - 2) Reload 0 : Reload at Next Power Cycle 1 : Reload Now 2 : Cancel Reload Request YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 49 (0 - 255) Note: • Change the parameter then cycle power on the drive. Set F6-15 = 1 [Comm. Option Parameters Reload = Reload Now], to have settings take effect immediately on non- 1000-series drives. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 50 Gateway Address 1 to 4] when F7-13 = 0 [Address Mode at Startup = Static]. F7-11 Gateway Address Sets the static/fixed Gateway address. Sets the third most significant octet. (03EF) (0 - 255) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 51 –2: Full/Full, 7: Full/Half, 8: Full/Auto, duplex mode is "Full". F7-15 Communication Sets the communications speed. Speed Selection (03F3) 10 : 10/10 Mbps (10 - 102) 100 : 100/100 Mbps 101 : 10/100 Mbps YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 52 Class ID 2A (Hex.) Object. (03F9) (-15 - 15) Factor F7-22 EtherNet/IP Time Sets the scaling factor for the time monitor in EtherNet/IP Scaling Class ID 2A (Hex.) Object. (03FA) (-15 - 15) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 53 10: 10 Mbps Shows the currently available U6-92 Online Speed communications speed. 100: 100 Mbps 0: Half/Half U6-93 Online Duplex Shows duplex setting currently available. 1: Full/Full U6-97 OPT SPARE 4 Shows option software version. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 54: Ethernet/Ip Configuring Messaging

    EtherNet/IP Extended Speed and Torque Control Input 73 (49) Input (Vendor Specific Yaskawa Electric (YE) Assy) 100 (64) Output MEMOBUS Message Output (Vendor Specific Yaskawa Electric (YE) Assy) Speed/ 101 (65) Output Torque Control Output (Vendor Specific Yaskawa Electric (YE) Assy) 115 (73) Output...

  • Page 55: Converter Polled Configuration

    7 EtherNet/IP Configuring Messaging Assembly Number Description Type Bytes Page (Hex.) (Vendor Specific Yaskawa Electric (YE) Assy) 12-Byte 118 (76) Output Dynamic Output (Vendor Specific Yaskawa Electric (YE) Assy) 18-Byte 119 (77) Output Dynamic Output (Vendor Specific Yaskawa Electric (YE) Assy) 24-Byte...
  • Page 56 72 (48) EtherNet/IP Speed and Torque Control Input Input 73 (49) EtherNet/IP Extended Speed and Torque Control Input Input (Vendor Specific Yaskawa Electric (YE) Assy) Speed/ 101 (65) Output Torque Control Output (Vendor Specific Yaskawa Electric (YE) Assy) 115 (73)

  • Page 57: Output Assemblies (Drive Consumes)

    ◆ EtherNet/IP Extended Speed Control Output - 21 (0x15) Output Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Instance Fault NetRef NetCtrl Reset YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 58: Input Assemblies (Drive Produces)

    The convention in this manual is from the PLC perspective. An “Input Assembly” is outputted from this node and read by the PLC. This section details “Input Assemblies” that are “Produced” by the drive. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 59: Ethernet/Ip Basic Speed Control Input - 70 (0X46)

    Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Instance Running Speed Running NetRef NetCtrl Ready Alarm Faulted Agree 2 (REV) (FWD) State Speed Actual (Low Byte) Speed Actual (High Byte) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 60 Range: 0 - FFFF (Hex.) For example, when output frequency of 1024 with a speed scale of 2: Speed actual data = 1024 x 2 = 4096 = 0x1000 Unit depends on o1-03. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 61: Output Assemblies (Converter Consumes)

    Setting range: 0 - FFFF (Hex.) Byte) Example: setting a reference of 4096 with a voltage scale of 2: R1000: - Voltage reference data = 4096/2 = 1024 = 400 (Hex.) Unit depends on o1-03. R1000: - YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 62: Ethernet/Ip Extended Speed Control Output - 21 (0X15)

    R1000: Forced Run 0: Stop 1: Force Run Fault Reset Fault Reset 0: - 1: Fault Reset Run command is from network NetCtrl 0: Depends on b1-02 1: Run command is from network YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 63: Input Assemblies (Converter Produces)

    EtherNet/IP Basic Speed Control Input - 70 (0x46) Input Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Instance Faulted Running Voltage Actual (Low Byte) Voltage Actual (High Byte) YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 64: Ethernet/Ip Extended Speed Control Input - 71 (0X47)

    Description Faulted Faulted 0: No Fault 1: Fault Warning Warning 0: No Warning Occurred 1: Warning Occurred Running Running During Regenerative Operation Converter in regenerative operation Ready Ready 0: Not Ready 1: Ready YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 65: Web Interface

    • Home Page • EtherNet/IP Page • Network Page ◆ Home Page The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 66: Ethernet/Ip Page

    The connections will show which assemblies are used and what type of connection it is. At the bottom of the page, the EDS file for attached drive can be downloaded. This can be used in the PLC software. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 67 Consume Message Count Cumulative number of messages received from the PLC Produce Message Count Cumulative number of messages sent to the PLC Note: Cumulative counters are reset when the power supply is cycled. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 68: Network Page

    Cumulative number of messages received successfully to the option. Msg Rx OK Cumulative number of messages dropped due to output network buffer being Msg Tx Dropped full and unable to hold the new message. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 69 Cumulative number of errors for uneven packets lengths. Alignment Errors Cumulative number of frame check sequence errors. FCS Errors Cumulative number of single collisions. Single Collisions Cumulative number of multiple collisions. Multiple Collisions YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 70: Troubleshooting

    • Check for wiring errors. Communication Error signal from the controller. • Correct the wiring. Faulty communications wiring An existing short circuit or Check disconnected cables and short communications disconnection circuits and repair as needed YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 71 Option Card Error A fault occurred in the option. De-energize the drive. oFA04 (CN5-A) Make sure that the option is correctly connected to the connector. If the problem continues, replace the option. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 72: Minor Faults And Alarms

    Explicit Message Communications Errors When there is a problem with a request message sent from the master in explicit communications, the drive will return one of the error codes shown in Table 13.1 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 73: Option Error Codes

    Status Description Declared (U6-98/ U6-99) No faults No faults Fatal error occurred Network sent a message to force this node to the fault state. Network Link Down 1100 No network link to option. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 74: Option Compatibility

    Default MAC Note: 1103 Address Return the option to Yaskawa or your nearest sales representative and request the setting change. Two drive monitor parameters, U6-98 [First Fault] and U6-99 [Current Fault] assist the user in network troubleshooting. • U6-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon drive power-up.

  • Page 75: Option Installation

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure 14.1 Figure 14.2. Figure 14.1 Option Installation for CE Compliance: 1000-Series, GA700, GA800, CR700, CH700 YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 76: Specifications

    • I/O: Class 1, Listen Only, Input Only • Input: 12 types (4 - 44 Bytes) I/O Assembly Instance • Output: 12 types (4 - 44 Bytes) EtherNet/IP Specification Conformance Level CT 12: Passed YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 77: Disposal

    • Falling foreign objects Altitude Up to 1000 m (3280 ft) Disposal ◆ Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 78: Weee Directive

    You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...

  • Page 79: Revision History

    Revision History Date of Revision Section Revised Content Publication Number First Edition August 2020 This manual is created based on TOBP C730600 92D<3>-0. YASKAWA TOEP C730600 92A EtherNet/IP Installation Manual...
  • Page 80 YASKAWA ELECTRIC CORPORATION Specifications are subject to change without notice for ongoing product modifications and improvements. © 2020 YASKAWA ELECTRIC CORPORATION MANUAL NO. TOEP C730600 92A <0>-0 Published in Japan August 2020 20-2-22...

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