Page 1 DX200 OPERATOR’S MANUAL ( for each purpose) DX200 MAINTENANCE MANUAL (Volume 1) (Volume2) The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. The DX200 maintenance manual above consists of “Volume 1” and “Volume 2”.
Page 2 MANDATORY • This manual explains maintenance procedures of the DX200 system. Read this manual carefully and be sure to understand its contents before handling the DX200. • General items related to safety are listed in Chapter 1: Safety of the DX200 INSTRUCTIONS. To ensure correct and safe operation, carefully read the DX200 Instructions before reading this manual.
Page 3: Notes For Safe Operation
Notes for Safe Operation Read this manual carefully before maintenance or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “DANGER”, “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates an imminent hazardous DANGER situation which, if not avoided, could result in death or serious injury to personnel.
Page 4 Before operating the manipulator, check that servo power is turned off when the emergency stop buttons on the front door of the DX200 and programing pendant are pressed. When the servo power is turned off, the SERVO ON LED on the programing pendant is turned off.
Page 5 Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The MOTOMAN usually consists of the controller, the programming pendant, and supply cables.
Page 6: Registered Trademark
Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character Keys The keys which have characters or its Pendant /Symbol Keys symbol printed on them are denoted with [ ]. ex. [ENTER] Axis Keys [Axis Key] and [Numeric Key] are generic /Numeric Keys...
Page 7 • The following warning labels are attached to DX200. Observe the precautions on the warning labels. Failure to observe this warning may result in injury or damage to equipment. Fig. : Location of Warning Labels...
Page 8 1.1 Arrangement of Units and Circuit Boards ................1-1 1.1.1 Arrangement ......................1-1 1.1.1.1 Small-Capacity DX200 Controller............1-1 1.1.1.2 Medium and Large-Capacity DX200 Controller........1-2 1.2 Power Flow ........................1-3 1.3 Signal Flow ........................1-4 2 Security System ..........................2-1 2.1 Protection Through Security Mode Settings ..............
Page 9 5.1.6.1 Replacing the Interior Circulation Fan ........... 5-28 5.1.6.2 Replacing the Backside Duct Fan ............5-30 5.1.7 Replacing the Capacitor Module ................ 5-31 5.2 DX200 Parts List......................5-32 5.3 Supplied Parts List......................5-35 5.4 Recommended Spare Parts .................... 5-36 6 Operations After Replacing Parts ....................6-1 6.1 Home Position Calibration ....................
Page 10 Contents 6.4.1 Purpose of Position Check Operation..............6-15 6.4.2 Procedure for the Second Home Position Setting (Check Point) ....... 6-17 6.4.3 Procedure after the Alarm................... 6-18 7 System Diagnosis ........................... 7-1 7.1 System Version........................7-1 7.2 Manipulator Model ......................7-1 7.3 Input/Output Status ......................
Page 11 Contents 7.6 I/O Message History ......................7-21 7.6.1 I/O Message History Window ................7-21 7.6.1.1 Search ....................7-21 7.6.2 Clearing the I/O Message History............... 7-22 7.7 Position Data When Power is Turned ON/OFF ............... 7-23 7.7.1 Power ON/OFF Position Window ............... 7-23 7.8 Current Position .......................
Page 12 Contents 9.1.5 Concurrent I/O ....................9-18 9.1.6 Maintenance Mode ..................... 9-19 9.2 Particular Error Message ....................9-21 9.2.1 Message ......................9-21 9.2.1.1 Fatal Error ..................... 9-21 9.2.1.2 Application Transaction Error ..............9-22 9.2.1.3 Other Errors................... 9-23 9.2.2 When the Error is Indicated ................9-24 9.2.2.1 Fatal Error .....................
Page 13 Contents 12.2 Program Upload Procedure ................... 12-2 12.2.1 Preparation of Compact Flash................12-2 12.2.1.1 Uploading .................... 12-2 12.3 Restoration Procedure 1 (Writing the Program) ............12-4 12.3.1 Determining Failure of Compact Flash ............. 12-4 12.3.2 Preparation of Compact Flash for YCP21 ............12-4 12.3.3 Preparation of Compact Flash for Wiring the Program........
Page 14: Equipment Configuration
Arrangement of Units and Circuit Boards Equipment Configuration The DX200 is comprised of individual units and modules (circuit boards). Malfunctioning components can generally be easily repaired after a failure by replacing a unit or a module. This section explains the configuration of the DX200 equipment.
Page 15 Equipment Configuration Arrangement of Units and Circuit Boards 1.1.1.2 Medium and Large-Capacity DX200 Controller Fig. 1-2: Configuration of Medium and Large Capacity DX200 -A Controller (Standard) Backside duct fan 4715MS-22T-B50-B00 Robot I/F Machine safety Machine safety circuit board terminal block circuit board...
Page 16: Power Flow
Equipment Configuration Power Flow Power Flow DX200 Robot Controller Circuit breaker Power supply unit Heat Excharnger JZRCR-YPU51-1 Fan Fan CN601 CN602 CN608 3,4FU AC200V φ1 CN610 1,2FU CN612 CN611 CN606 CN603 CN605 AC200V φ1 Machine safety CN604 I/O logic board Universal I/O board...
Page 17: Signal Flow
Equipment Configuration Signal Flow Signal Flow DX200 Robot Controller Powe supply unit JZRCR-YPU51-1 CN602 CN601 Emergency stop button CN608 CN610 3,4FU CN612 CN611 1,2FU CN606 CN605 Machine safety Universal I/O board CN603 CN604 I/O logic board JANCD-YIO21-E JARCR-YPC21-1 CN607 PPESP,PPDSW...
Page 18: Security System
Security System Protection Through Security Mode Settings The DX200 modes setting are protected by a security system. The system allows operation and modification of settings according to operator clearance. Be sure operators have the correct level of training for each level to which they are granted access.
Page 19 Security System Protection Through Security Mode Settings Table 2-2: Menu & Security Mode (Sheet 1 of 4) Main Menu Sub Menu Allowed Security Mode DISPLAY EDIT Operation Edit SELECT JOB Operation Operation CREATE NEW JOB Edit Edit MASTER JOB Operation Edit JOB CAPACITY Operation...
Page 20 Security System Protection Through Security Mode Settings Table 2-2: Menu & Security Mode (Sheet 2 of 4) Main Menu Sub Menu Allowed Security Mode DISPLAY EDIT ROBOT CURRENT POSITION Operation COMMAND POSITION Operation SERVO MONITOR Management - WORK HOME POS Operation Edit SECOND HOME POS...
Page 21 Security System Protection Through Security Mode Settings Table 2-2: Menu & Security Mode (Sheet 3 of 4) Main Menu Sub Menu Allowed Security Mode DISPLAY EDIT PARAMETER S1CxG Management Management Management Management Management Management Management Management Management Management Management Management Management Management Management Management Management Management...
Page 22 2 Displayed in the play mode only. 3 Displayed when the job reconstruction function is valid. *As for the menu and the security mode when the functional safety is valid, refer to “DX200 OPTIONS INSTRUCTIONS FOR FUNCTIONAL SAFETY BOARD OPERATION (HW1481991)” for more details.
Page 23: Changing The Security Mode
Security System Protection Through Security Mode Settings 2.1.1.1 Changing the Security Mode 1. Select {SYSTEM INFO} under the main menu. – The sub menu appears. Note: Icons for the main menu such as arc welding system differ depending on the system being used. 2.
Page 24: Enter The Password
Security System Protection Through Security Mode Settings – Security mode can be selected from “OPERATION MODE”, “EDITING MODE”, “MANAGEMENT MODE” or “SAFETY MODE”. 3. Select the security mode to change. – If the selected security mode is lower than the current security level, the password will be required.
Page 25 MANAGE MODE”. 2. Select “ONE TIME MANAGE MODE”. – A character string input keypad is displayed. Input the one time security code, which is issued by YASKAWA sales representative. – If the password is correct, the security mode will be changed.
Page 26: Changing A User Id
(Significant numbers and symbols: “0 to 9”, “-”, “.”.) 2.1.2.1 Changing a User ID In order to change the user ID, the DX200 must be in Editing Mode, Management Mode or Safety Mode. Higher security modes can make changes the user ID of to lower security modes.
Page 27 Security System Protection Through Security Mode Settings 3. Select the desired ID. – The character input line appears, and a message "Input current ID no. (4 or more digits)" appears. (As for the safety mode, 9 or more digits) Select the desired ID. 4.
Page 28 Security System Protection Through Security Mode Settings 2.1.3 Main CPU CF-ID To display the Main CPU CF-ID is described below. The main CPU CF-ID is necessary to issue the one time security code. 1. Change the security mode to the management mode. 2.
Page 29 Security System Protection Through Security Mode Settings 4. Select {UTILITY} under the pull-down menu. – “CF Serial ID” appears. 5. Select “CF Serial ID”. – CF dialog of the main CPU appears. 2-12...
Page 30: Regular Inspections
Failure to observe this caution may result in electric shock or injury. Carry out the following inspections. Inspection Inspection Item Inspection Comments Equipment Frequency DX200 Controller Check that the doors Daily are completely closed Check for gaps or Monthly damage to the...
Page 31 • Open the door and check that the seal around the door is undam- aged. • Check that the inside of the DX200 is not stained badly. If it is, deter- mine the cause, take measures and immediately clean it.
Page 32: Cooling Fan Inspections
Inspections Cooling Fan Inspections Cooling Fan Inspections Before the Cooling Fan Inspections In principle, the door must not be opened to prevent electric shock while power is on. However, it is required to open the door if the cooling fan must be inspected.
Page 33 Inspections Cooling Fan Inspections Cooling Fan Inspections Inspect the cooling fans as required. A defective fan can cause the DX200 to malfunction because of excessive high temperatures inside if the cooling fans and the heat exchanger do not operate efficiently.
Page 34 Inspections Cooling Fan Inspections When the message of the "Cooling fan in YPS power supply stopped. Exchange fan" is displayed, it may be caused by the error occurrence at the cooling fan (JZNC-YZU21-E) inside the control power supply unit (JZNC-YPS21-E). NOTE When the message of the "Cooling fan in YPS unit stopped, replace cooling fan"...
Page 35: Emergency Stop Button Inspections
DX200 and the programming pendant. Before operating the manipulator, confirm that the servo power is ONFF by pressing the emergency stop button on the front door of the DX200 after the servo is ON. Enable Switch Inspections The programing pendant is equipped with a three-position enable switch.
Page 36: Battery Inspections
Inspections Battery Inspections Battery Inspections The DX200 has a battery that backs up the important program files for user data in the CMOS memory. A battery alarm indicates when a battery has expired and must be replaced. The programming pendant display and the message "Memory battery weak"...
Page 37 Inspections Open Phase Check Open Phase Check Table 3-2: Open Phase Check List Check Item Contents Lead Cable Check Confirm if the lead cable for the power supply is wired as shown in the following without any falling out, looseness or breaking from the connecting part.
Page 38: Preparation Before Replacing Parts
Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation.Always press the emergency stop button immediately if there are problems. Emergency stop buttons are located at the upper right corner of the front door of the DX200 and on the upper right of the programming pendant.
Page 39 – Always return the programming pendant to the hook on the DX200 cabinet after use. The programming pendant can be damaged if it is left in the P-point maximum envelope of the manipulator, on the floor, or near fixtures.
Page 40: Creating A Check Program
Preparation before Replacing Parts Creating a Check Program • Change in the combination of the manipulator and DX200 • Replacement of the motor or absolute encoder • Clearing stored memory (by replacement of YCP21 board, weak bat- tery, etc.) • Home position deviation caused by hitting the manipulator against a workpiece, etc.
Page 41: Replacing Parts
Replacing Parts Replacing DX200 Parts WARNING • Turn OFF the power supply before opening the DX200 doors. Failure to observe this warning may result in electric shock. • After turning OFF the power supply, wait at least 5 minutes before replacing a YPS unit. Do not touch any terminals during this period.
Page 42 Failure to observe this caution may result in burn injuries. • After maintenance is completed, carefully check that no tools are left inside the DX200 and that the doors are securely closed. Failure to observe this caution may result in electric shock or injury.
Page 43 Replacing Parts Replacing DX200 Parts 5.1.1 Replacing Parts of the CPU Unit CPU unit (JZNC-YRK21-1E) is consisted of the various circuit boards, CPU circuit board (JANCD-YCP21-E), machine safety CPU circuit board (JANCD-YSF21-E), and robot I/F circuit board (JANCD-YIF01-E). CPS unit (JZNC-YPS21-E) is a separated unit and it is arranged to the left side of CPU unit.
Page 44: Replacing The Battery
Replacing Parts Replacing DX200 Parts 5.1.1.1 Replacing the Battery The battery must be replaced as soon as the message "Memory battery weak" appears at the programming pendant display. Replace the battery within two hours after the breaker turns OFF. ...
Page 45 Replacing Parts Replacing DX200 Parts 5.1.1.2 Replacing the CPU circuit board (JANCD-YCP21-E) Turn OFF the power before replacing a circuit board.  Replacement Procedure 1. Disconnect all cables connected to the circuit board. 2. Remove screws fixing the circuit board from upper and lower side.
Page 46 Replacing Parts Replacing DX200 Parts 5.1.1.3 Replacing the YPS Unit (JZNC-YPS21-E) CAUTION • After turning OFF the power supply, wait at least 5 minutes before replacing a control power supply. Do not touch any terminals during this period. Confirm all monitor lights are turned OFF.
Page 47 Replacing Parts Replacing DX200 Parts 5.1.1.4 Replacing the Machine Safety CPU circuit board (JANCD-YSF21-E) Turn OFF the power before replacing a circuit board.  Replacement Procedure 1. Disconnect all the cables connected to the circuit board. 2. Remove two screws fixing the circuit board to the rack.
Page 48 *As for the JANCD-YIF01-2E circuit board, it may be used as 2MB even if its mounted memory size is 4MB. • There are some versions which require maker mode operations after replacing the robot I/F circuit board. • Contact your Yaskawa representative for maker mode operations.
Page 49 Replacing Parts Replacing DX200 Parts  Check Procedure of Used Memory Size and Mounted Memory Size 1. Start up the system in maintenance mode, and select {SYSTEM}  {SETUP}  {CMOS MEMORY}. 2. Check “USED SIZE” and “MOUNTED SIZE” in the CMOS MEMORY window.
Page 50 Replacing Parts Replacing DX200 Parts <Pattern 2> [JANCD-YIF01-2E circuit board is used] It can be replaced with “JANCD-YIF01-4E” or “JANCD-YIF01-2E”. *If replace it with “JANCD-YIF01-2E”, it is used as its memory size is 2MB. <Pattern 3> [JANCD-YIF01-2E circuit board is used] It can be replaced with “JANCD-YIF01-2E”.
Page 51 Replacing Parts Replacing DX200 Parts  Replacement Procedure 1. Back up the robot data. Insert a CF card for backup to the programming pendant, and start the system in maintenance mode. Select {EX.MEMORY}  {SAVE}  "BATCH CMOS" to save the CMOS data.
Page 52 Turn OFF the power before replacing the unit.  Replacement Procedure 1. Remove the back circuit board from the upper back of the DX200. 2. Remove the cover over the universal I/O circuit board. 3. Remove the all cables connected to the universal I/O circuit board.
Page 53: Replacement Procedure
Replacing Parts Replacing DX200 Parts 5.1.1.7 Replacing the Power ON Unit (JZRCR-YPU5 ⃞- Δ NOTE Turn OFF the power before replacing the unit.  Replacement Procedure 1. Remove the cover of the power ON unit. 2. Disconnect all the cables connected to the power supply unit.
Page 54 Replacing Parts Replacing DX200 Parts 5.1.1.8 Replacing the Brake Circuit Board (JANCD-YBK21-3E NOTE Turn OFF the power before replacing the circuit board.  Replacement Procedure 1. Turn OFF the breaker and the primary power supply and wait at least 5 minutes before replacement.
Page 55 Replacing Parts Replacing DX200 Parts Fig. 5-8: Brake Circuit Board (JANCD-YBK21-3E) (CN405) Connector for the axes control circuit board I/F (CN404) Connector for the external brake power supply input (CN403) Connector for the brake power supply input (F1:For external axes) Brake power supply fuse 3.15A/250V...
Page 56 Replacing Parts Replacing DX200 Parts 5.1.1.9 Replacing the Machine Safety Logic Circuit board (JANCD-YSF22 ☐ -E) NOTE Turn OFF the power before replacing the circuit board.  Replacement Procedure 1. Remove the back circuit board in the upper location of the back.
Page 57 Replacing Parts Replacing DX200 Parts 5.1.2 Replacing the Amplifier Module WARNING • After turning OFF the power supply, wait at least 5 minutes before replacing an amplifier module. Do not touch any terminals during this period. Failure to observe this warning may result in electric shock.
Page 58 Replacing Parts Replacing DX200 Parts Fig. 5-10: Amplifier Module Amplifier fixing screw (CN583) (CN583) Main circuit power supply input Main circuit power supply input Amplifier fixing screw IPM fixing screw (CN582) Control power supply input (CN582) Control power supply input...
Page 59 Replacing Parts Replacing DX200 Parts Fig. 5-12: Thermal Sheet Mounting Instruction "Thermal sheet mounting instruction" Affix the thermal sheet to the bottom of the amplifier along the ditches. Amplifier : SRDA-SDA03A01A-E~SRDA-SDA21A01A-E Affix the thermal sheet to the bottom of the amplifier along its ditches.
Page 60 Replacing Parts Replacing DX200 Parts 5.1.3 Replacing the Converter (SRDA-COA30A21B-E) WARNING • After turning OFF the power supply, wait at least 5 minutes before replacing a converter. Do not touch any terminals during this period. Failure to observe this warning may result in electric shock.
Page 61 Replacing Parts Replacing DX200 Parts Fig. 5-14: Converter (CN554) (CN555) Connector for the Connector for the main grounding detection input circuit power supply input (CN557) (CN553) Connector for the Connector for converter regenerative resistor control signal connection Monitor / Alarm...
Page 62 Replacing Parts Replacing DX200 Parts 5.1.4 Replacing the Major Axes Control Circuit Board (SRDA-EAXA21A) NOTE Turn OFF the power before replacing the circuit board.  Replacement Procedure 1. Turn OFF the breaker and the primary power supply and wait at least 5 minutes before replacement.
Page 63 Replacing Parts Replacing DX200 Parts 5.1.5 Checking and Replacing Fuses 5.1.5.1 Power ON Unit The types of fuses on power supply ON unit ∆  ) are as follows JZRCR-YPU5 Parts No. Fuse Name Specification 1FU, 2FU AC Control power supply...
Page 64 Replacing Parts Replacing DX200 Parts 5.1.5.2 Universal I/O Circuit Board The types of fuses on the universal I/O circuit board (JANCD-YIO21-E) are as follows. Parts No. Fuse Name Specification F1, F2 24VDC fuse for I/O 02173.15P, 250V,3.15A, Rapid cut fuse (LITTEL) Fig.
Page 65 Replacing Parts Replacing DX200 Parts 5.1.5.3 Machine Safety Logic Circuit Board The types of fuses on the machine safety logic circuit board (JANCD- YSF22-E) are as follows. Parts No. Fuse Name Specification 24VDC fuse for I/O 0217001P, Rapid cut fuse...
Page 66 Replacing Parts Replacing DX200 Parts 5.1.5.4 Brake Circuit Board The types of fuse on the brake circuit board (JANCD-YBK21-3E) is as follows. Parts No. Fuse Name Specification Brake power supply fuse for 02173.15P, 250V,3.15A, the external axis Rapid cut fuse (LITTEL) Fig.
Page 67 Replacing Parts Replacing DX200 Parts 5.1.5.5 Major Axes Control Circuit Board There is a following fuse in the major axes control circuit board (SRDA- EAXA21A). Parts No. Name Specification PG power supply HM10 protective fuse 250V, 1A Daito Communication Apparatus Cp.,Ltd Fig.
Page 68 Replacing Parts Replacing DX200 Parts 5.1.6 Interior Circulation Fan 5.1.6.1 Replacing the Interior Circulation Fan NOTE Turn OFF the power before replacing the fan.  Replacement Procedure (for the Interior Air Circulation Fan) 1. Open the door. 2. Disconnect the lead wire connected to the fan.
Page 69 Replacing Parts Replacing DX200 Parts Fig. 5-21: Replacement of Interior Circulation Fan Interior circulation fan 4715MS-22W-B50-BA2 Fig. 5-22: Exterior Fan (Heat Exchanger) Exterior fan 4715TS-22W-B50-BA1 5-29...
Page 70 Replacing Parts Replacing DX200 Parts 5.1.6.2 Replacing the Backside Duct Fan NOTE Turn OFF the power before replacing the fan.  Replacement Procedure 1. Remove the back circuit board. 2. Disconnect plug cables connected to the fan. (Remove the grounding wires screwed to the fan.) 3.
Page 71 Replacing Parts Replacing DX200 Parts 5.1.7 Replacing the Capacitor Module WARNING • After turning OFF the power supply, wait at least 5 minutes before replacing a capacitor module. Do not touch any terminals during this period. Failure to observe this warning may result in electric shock.
Page 72 DX200 Parts List DX200 Parts List For the models not described in this manual, refer to the SUPPLE DX200 instructions supplement. -MENT Table 5-1: DX200 Parts List (For Medium and Large Capacity) Name Model Comment Amplifier Module Control power supply unit...
Page 73 Replacing Parts DX200 Parts List Table 5-2: DX200 Parts List (For Small Capacity) Name Model Comment Amplifier Module Control power supply unit JZNC-YPS21-E Converter SRDA-COA30A21B-E CPU unit JZNC-YRK21-1E CPU circuit board JANCD-YCP21-E Back board JANCD-YBB21-E PCI raiser board JANCD-YBB22-E Robot I/F circuit board ...
Page 74 Replacing Parts DX200 Parts List Table 5-3: Amplifier Module List Component MA1440 MH12 MS210 Amplifier module AMP1 SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA71A01A-E AMP2 SRDA-SDA21A01A-E SRDA-SDA21A01A-E SRDA-SDA71A01A-E AMP3 SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA71A01A-E AMP4 SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA35A01A-E AMP5 SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA35A01A-E AMP6 SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA35A01A-E...
Page 75 Replacing Parts Supplied Parts List Supplied Parts List The supplied parts of DX200 are as follows. Parts No.1 to 5 are used for fuse for replacement and No. 6, 7 and 8 are used as a tool for connected the I/O.
Page 76: Recommended Spare Parts
Recommended Spare Parts It is recommended that the following parts and components be kept in stock as spare parts for the DX200. The spare parts list for the DX200 is shown below. Product performance can not be guaranteed when using spare parts from any company other than Yaskawa.
Page 77 Replacing Parts Recommended Spare Parts Table 5-5: Recommended Spare Parts List of DX200 for MA1440, MH12 Rank Parts Name Type Manufacturer Remarks Unit Battery ER6VC3N 3.6V TOSHIBA BATTERY CO., LTD. Control Power JZNC-YZU21-E Yaskawa Electric Supply Unit Corporation Cooling Fan...
Page 78 Replacing Parts Recommended Spare Parts Table 5-6: Recommended Spare Parts List of DX200 for MS210 Rank Parts Name Type Manufacturer Remarks Unit Battery ER6VC3N 3.6V TOSHIBA BATTERY CO., LTD. Control Power JZNC-YZU21-E Yaskawa Electric Supply Unit Corporation Cooling Fan Fan for the Heat 4715MS-22W-B50-BA2 Minebea Co., Ltd...
Page 79: Operations After Replacing Parts
• Always press the emergency stop button immediately if there are problems. Emergency stop buttons are located at the upper right corner of the front door of the DX200 and on the upper right of the programming pendant.
Page 80 – Always return the programming pendant to the hook on the DX200 cabinet after use. The programming pendant can be damaged if it is left in the P-point maximum envelope of the manipulator, on the floor, or near fixtures.
Page 81: Home Position Calibration
• Change in the combination of the manipulator and DX200 • Replacement of the motor or absolute encoder • Clearing stored memory (by replacement of YIF01 circuit board, weak battery, etc.)
Page 82 Operations After Replacing Parts Home Position Calibration 6.1.2 Calibrating Operation 6.1.2.1 Registering All Axes at One Time 1. Select {ROBOT} under the main menu. 2. Select {HOME POSITION}. – The HOME POSITIONING window appears. 3. Select {DISPLAY} under the menu, or select "PAGE"...
Page 83 Operations After Replacing Parts Home Position Calibration 4. Select the desired control group. 5. Select {EDIT} under the menu. – The pull-down menu appears. 6. Select {SELECT ALL AXES}. – The confirmation dialog box appears. 7. Select “YES.” – Displayed position data of all axes are registered as home position. When “NO”...
Page 84: Registering Individual Axes
Operations After Replacing Parts Home Position Calibration 6.1.2.2 Registering Individual Axes 1. Select {ROBOT} under the main menu. 2. Select {HOME POSITION}. 3. Select the desired control group. – Perform steps 3 and 4 which have been described in "Registering All Axes at One Time"...
Page 85: Press [Enter]
Operations After Replacing Parts Home Position Calibration 6.1.2.3 Changing the Absolute Data To change the absolute data of the axis when home position calibration is completed, perform the following: 1. Select {ROBOT} under the main menu. 2. Select {HOME POSITION}. 3.
Page 86: Clearing Absolute Data
Operations After Replacing Parts Home Position Calibration 6.1.2.4 Clearing Absolute Data 1. Select {ROBOT} under the main menu. 2. Select {HOME POSITION}. – Perform steps 2, 3, and 4 which have been described in "Registering All Axes at One Time" to display the HOME POSITIONING window and select the desired control group.
Page 87: Manipulator Home Position
Operations After Replacing Parts Home Position Calibration 5. Select "YES". – The all absolute data are cleared. When "NO" is selected, the operation will be canceled. 6.1.3 Manipulator Home Position With the MOTOMAN-VA1400, the home position is as follows. B-axis center line angle against U-axis center line (-0°) U-axis angle against horizontal line on the ground (-0°)
Page 88: Position Deviation Check Using The Check Program
Operations After Replacing Parts Position Deviation Check Using the Check Program Position Deviation Check Using the Check Program Use the check program to check if positions are deviated with the following procedure. 1. Call up the check program in which the check point is taught (the job for) and operate the manipulator at low speed.
Page 89: Checking Of The Check Program
Operations After Replacing Parts Checking of the Check Program Checking of the Check Program 6.3.1 Motion of the Check Program Call up the check program in which the check point is taught (the job for avoiding the position deviation) and operate the manipulator at low speed. 6.3.2 Checking of the Check Program Check the deviation in to the check point.
Page 90 Operations After Replacing Parts Checking of the Check Program 6.3.3 Home Position Data Correction When there is a deviation from the positions, correct the home position data with the following procedure. 1. Check the values of the following pulses. – If there is no deviation, the following two values coincide. Then, proceed to chapter 6.4 “Setting the Second Home Position (Check Point)”...
Page 91: Setting The Second Home Position (Check Point)
Before operating the manipulator, check that the SERVO ON lamp goes out when the emergency stop buttons on the front door of DX200 and the programming pendant are pressed. Injury or damage to machinery may result if the manipulator cannot be stopped in case of an emergency.
Page 92 – Always return the programming pendant to its hook on the DX200 cabinet after use. If the programming pendant is inadvertently left on the manipulator, a fixture, or on the floor, the manipulator or a tool could collide with it during manipulator movement, possibly causing injury or equipment damage.
Page 93 Operations After Replacing Parts Setting the Second Home Position (Check Point) 6.4.1 Purpose of Position Check Operation If the absolute number of rotation detected at power supply ON does not match the data stored in the absolute encoder the last time the power supply was turned off, an alarm is issued when the controller power is turned ON.
Page 94 Operations After Replacing Parts Setting the Second Home Position (Check Point) 1, Position Check After the "OUT OF RANGE (ABSO DATA)" alarm occurs, move to the second home position using the axis keys and perform the position confirmation. Playback and test runs will not function unless "CONFIRM POSITION"...
Page 95 Operations After Replacing Parts Setting the Second Home Position (Check Point) 6.4.2 Procedure for the Second Home Position Setting (Check Point) Apart from the "home position" of the manipulator, the second home position can be set up as a check point for absolute data. Use the following steps to set the specified point.
Page 96 Operations After Replacing Parts Setting the Second Home Position (Check Point) 6.4.3 Procedure after the Alarm WARNING • Be aware of safety hazards when performing the position confirmation of the specified point. Abnormality of the PG system may be cause for alarm. The manipulator may operate in an unexpected manner, and there is a risk of damage to equipment or injury to personnel.
Page 97 Operations After Replacing Parts Setting the Second Home Position (Check Point) 3. Press the page key [PAGE]. or select "PAGE" to display the selection window for the control group. – The group axes by which the second home position is set is selected when there are two or more group axes.
Page 98: System Diagnosis
System Diagnosis System Version System Diagnosis System Version It is possible to check the system CPU version information as follows. 1. Select {SYSTEM INFO} under the main menu. 2. Select {VERSION}. – The VERSION window appears. Manipulator Model 1. Select {ROBOT} under the main menu. 2.
Page 99: Input/Output Status
System Diagnosis Input/Output Status Input/Output Status 7.3.1 Universal Input The status of input signal which is referred to by input instruction of a job can be confirmed. 7.3.1.1 Universal Input Window 1. Select {IN/OUT} under the main menu. 2. Select {UNIVERSAL INPUT}. –...
Page 100 System Diagnosis Input/Output Status 7.3.2 Universal Output The status of the output signal set by the output instruction can be confirmed and modified. 7.3.2.1 Universal Output Window 1. Select {IN/OUT} under the main menu. 2. Select {UNIVERSAL OUTPUT}. – The UNIVERSAL OUTPUT window appears. 7.3.2.2 Universal Output Simple Window 1.
Page 101 System Diagnosis Input/Output Status 7.3.2.3 Modifying the Output Status The status of universal output signal can be changed by the operation below. 1. Select the desired output signal number. the desired output signal, “ – Select the status of ” or “” in the UNIVERSAL OUTPUT window.
Page 102 System Diagnosis Input/Output Status 7.3.3 Specific Input 7.3.3.1 Specific Input Window 1. Select {IN/OUT} under the main menu. 2. Select {SPECIFIC INPUT}. – The SPECIFIED INPUT window appears. 7.3.3.2 Specific Input Simple Window 1. Select {IN/OUT} under the main menu. 2.
Page 103 System Diagnosis Input/Output Status 7.3.4 Specific Output 7.3.4.1 Specific Output Window 1. Select {IN/OUT} under the main menu. 2. Select {SPECIFIC OUTPUT}. – The SPECIFIED OUTPUT window appears. 7.3.4.2 Specific Output Simple Window 1. Select {IN/OUT} under the main menu. 2.
Page 104 System Diagnosis Input/Output Status 7.3.5 RIN Input 7.3.5.1 RIN Input Window 1. Select {IN/OUT} under the main menu. 2. Select {RIN}. – The RIN window appears.
Page 105 System Diagnosis Input/Output Status 7.3.6 Signal Number Search A search can be made for a signal number of a universal input, universal output, specific input, and specific output. Signal number A search for the signal number can be made in the following two ways. •...
Page 106: Search From The Menu
System Diagnosis Input/Output Status 3. Press [ENTER] to start the search. – The page where the signal number exists appears. 7.3.6.2 Search from the Menu 1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/ OUTPUT window. – The pull-down menu appears.
Page 107 System Diagnosis Input/Output Status 2. Select {SEARCH SIGNAL NO.}. – Numeric values can now be entered. 3. Enter the signal number to be searched. – Type the signal number in the number input line. 4. Press [ENTER] to start the search. –...
Page 108 System Diagnosis Input/Output Status 7.3.7 Relay Number Search A search can be made for a relay number of a universal input, universal output, specific input, and specific output. Relay number A search for the relay number can be made in the following two ways. •...
Page 109 System Diagnosis Input/Output Status 3. Press [ENTER] to start the search. – The page where the relay number exists appears. 7.3.7.2 Search from the Menu 1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/ OUTPUT window. – The pull-down menu appears. 7-12...
Page 110 System Diagnosis Input/Output Status 2. Select {SEARCH RELAY SIGNAL NO.}. – Numeric values can now be entered. 3. Enter the relay number to be searched. – Type the relay number in the number input line. 4. Press [ENTER] to start the search. –...
Page 111: Press [Enter]
System Diagnosis Input/Output Status 7.3.8 Modification of the Signal Name The name of the universal input or output signal can be modified. Signal name The name can be modified in the following two ways. • Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT window.
Page 112: Modification From The Menu
System Diagnosis Input/Output Status 7.3.8.2 Modification from the Menu 1. Move the cursor to the signal name to be modified in the UNIVERSAL/ SPECIFIED INPUT/OUTPUT window. 2. Select {EDIT} under the menu. – The pull-down menu appears. 3. Select {RENAME}. –...
Page 113 System Diagnosis System Monitoring Time Display System Monitoring Time Display 7.4.1 System Monitoring Time Display Window The status of system operation, e.g. power ON time, can be checked. 1. Select {SYSTEM INFO}. 2. Select {MONITORING TIME}. – The SYS MONITORING TIME window appears. CONTROL POWER TIME Displays the cumulative time that the main power supply has been SERVO POWER TIME...
Page 114: System Diagnosis
System Diagnosis System Monitoring Time Display 7.4.2 Individual Window of the System Monitoring Time Display If the [PAGE] key is pressed, or "PAGE" is selected to display the selection window for the system monitoring time display, the servo power time, playback time, moving time, and each-application operating time by each control group are individually displayed.
Page 115 System Diagnosis System Monitoring Time Display 7.4.3 Clearing the System Monitoring Time Display The moving time and operating time can be cleared and set back to 0 by following procedure. These operations can be performed in the SYS MONITORING TIME window, or in the individual windows. 1.
Page 116: Alarm History
System Diagnosis Alarm History Alarm History 7.5.1 Alarm History Window The alarm history can be confirmed in the alarm history window. There are five types of alarm history windows: the "MAJOR ALARM" window, the "MINOR ALARM" window, the "USER ALARM (SYSTEM)" window, the "USER ALARM (USER)"...
Page 117 System Diagnosis Alarm History 7.5.2 Clearing the Alarm History The history of the minor alarms and the user alarms (system and user) can be cleared. 1. Display the alarm history window to be cleared. 2. Select {DATA} under the menu. –...
Page 118: I/O Message History
System Diagnosis I/O Message History I/O Message History 7.6.1 I/O Message History Window The I/O message history can be confirmed in the I/O MESSAGE HISTORY window. The I/O MESSAGE HISTORY window shows the date and time, job name, line number, and step number of the I/O message that appeared on the window.
Page 119 System Diagnosis I/O Message History 7.6.2 Clearing the I/O Message History Use the following operation to clear the I/O message history. 1. Select {DATA} under the menu. 2. Select {CLEAR HISTORY}. – The confirmation dialog box appears. 3. Select “YES.” –...
Page 120: Position Data When Power Is Turned On/Off
System Diagnosis Position Data When Power is Turned ON/OFF Position Data When Power is Turned ON/OFF 7.7.1 Power ON/OFF Position Window The Power ON/OFF position window shows the position of the manipulator when power was turned OFF the last time, the current position of the manipulator when power was later turned ON, and the amount of difference between the two positions.
Page 121: Current Position
System Diagnosis Current Position Current Position 7.8.1 Current Position Window 1. Select {ROBOT} under the main menu. 2. Select {CURRENT POSITION} under the sub menu. – The CURRENT POSITION window appears. 3. Select the types of coordinates to be displayed. –...
Page 122 System Diagnosis Servo Monitoring Servo Monitoring 7.9.1 Servo Monitor Window The servo monitor window shows the servo-related data of each axis. Monitor Items Description FEEDBACK PULSE Feedback position (actual position) of each axis “0” at the home position ERROR PULSE Difference between the command position and the feedback position of each axis SPEED DEVIATION...
Page 123: Changing The Monitor Items
System Diagnosis Servo Monitoring 7.9.1.1 Changing the Monitor Items 1. Set the security mode to the management mode. 2. Select {ROBOT} under the main menu. 3. Select {SERVO MONITOR}. – The SERVO MONITOR window appears. 4. Select {DISPLAY} under the menu. –...
Page 124 System Diagnosis Servo Monitoring 5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the cursor key. – The sub-menu choices appear. 6. Select a menu. – The type of monitor-related information is changed. 7-27...
Page 125 System Diagnosis Servo Monitoring 7.9.1.2 Clearing Maximum Torque Data The data for the maximum torque can be cleared when the maximum torque-related information is being displayed. 1. Select {DATA} under the menu. – The clear max torque window appears 2. Select {MAX. TORQUE}. –...
Page 126 When a servo to the robot is turned off, the robot holds its position by the holding brake. However, in case of not holding its position, the DX200 checks if the drop value of the pulse is within the range when the servo is turned off from the turned on status.
Page 127 System Diagnosis 7.10 The State of the Robot Drop Tolerance Error 7.10.3 Display of the Drop Value Check Window The position value of the manipulator where the servo was turned off (shown as SERVO ON on the screen), the position value of the manipulator where the servo is turned on (shown as SERVO OFF on the screen), and the difference value from these positions above are displayed in this window.
Page 128 System Diagnosis 7.10 The State of the Robot Drop Tolerance Error 7.10.4 Clear the Times of the Drop Value Number Clear the number by following operation. 1. Occurring times of the each axis – Move the cursor over the axis to be deleted, and press {SELECT}. The number of occurrence times is deleted.
Page 129: Outline Of Alarm
Alarm Outline of Alarm Alarm Outline of Alarm When an alarm of level 0 to 3 (major alarm) occurs, the servo power supply is turned OFF. Table 8-1: Alarm Code Classification Alarm Alarm Level Alarm Reset Method Code Level 0 (Major alarm) It is not possible to reset by (Off line alarm: Initial "RESET"...
Page 130: Alarm Display
Alarm Alarm Display Alarm Display 8.2.1 Displaying and Releasing Alarm If an alarm occurs during operation, the manipulator stops immediately and the ALARM window appears on the programming pendant indicating that the machine was stopped by an alarm. Alarm number Alarm message Sub data If more than one alarm occurs simultaneously, all the alarms are...
Page 131 Alarm Alarm Display 8.2.2 Special Alarm Display (1) Sub Data Sub data such as data for the axis where the alarm occurred, may also be displayed for some alarms. • Decimal data Without signs: 0 to 65535 With signs: -32768 to 32767 •...
Page 132 Alarm Alarm Display (3) Independent Control Function (Optional) In the independent control function (multi-task job), the tasks that were being done when the alarm occurred are also displayed. TASK#0: Master-task job TASK#1: Sub-task1 job (SUB1) TASK#2: Sub-task2 job (SUB2) TASK#3: Sub-task3 job (SUB3) TASK#4: Sub-task4 job (SUB4) TASK#5: Sub-task5 job (SUB5) TASK#6: Sub-task6 job (SUB6)
Page 133: Display Of Alarm Details
Alarm Display of Alarm Details Display of Alarm Details Alarm details displaying function indicates the alarm contents breakdown on the alarm window. Press [Select] key after moving the cursor to the subject alarm on the alarm window to display its “content”, “cause” and “measure”. Skip displaying the alarm window to directly display this breakdown window is possible by specifying the parameter when an alarm occurs.
Page 134 Alarm Display of Alarm Details  [Right/Left] button This button appears when there can be several “cause”s and “measure”s to one alarm. Press this to right/left ward to alternate the “cause” and the “measure”.  Cause Displays the cause of an alarm. ...
Page 135: Transition Of Alarm Detail Window
Alarm Display of Alarm Details 8.3.3 Transition of Alarm Detail Window Alarm ALARM DETAIL window Direct display setting is set Standard (S2C406=1) Press [Cursor] key (up and down) to the alarm number on the window to display each ALARM DETAIL window .
Page 136: Alarm Message List
Alarm Message List Alarm Message List CAUTION • Before handling the system control circuit board “JANCD-YIF∗∗−∗” for any remedies, consult YASKAWA representative. To handle the JANCD-YIF∗∗−∗, personnel must be appropriately skilled in maintenance mode operation. JANCD-YIF ∗∗−∗ backs up very important file data for the user •...
Page 137: Error Message
Error Error Message Error Error Message Error warns the operator not to advance to the next operation caused by a wrong operation or the access method when using the programming pendant or an external equipment (computer, PLC, etc.). When an error occurs, confirm the content of the error then release the error.
Page 138: System And General Operation
Error Error Message 9.1.1 System and General Operation Error No. Data Error Message Contents Turn off servo power and perform It cannot be operated while servo power supply corrective action is ON. Depress TEACH Out of specified operation mode Illegal setting for number of variables Parameter setting error Illegal setting for number of variable- names...
Page 139 Error Error Message Error No. Data Error Message Contents Cannot register Master JOB Cannot operate CHECK-RUN Cannot operate MACHINE LOCK Cannot operate Master JOB Cannot be called up Master JOB Master JOB cannot be called up while the manual brake is released. Cannot initialize Position not checked Second home position was not checked.
Page 140 Error Error Message Error No. Data Error Message Contents File no. Wrong CMOS memory board type Canceled pelletizing shift value Defined name It is already registered for IN/OUT signal name. It is already registered for Variable name. It is already registered for Local variable name.
Page 141 Error Error Message 9.1.2 Editing Error No. Data Error Message Contents 1010 EDIT LOCK mode 1011 EDIT LOCK is set for this line. 1012 This line is defined as a comment. 1020 Enter correct value 1030 Unauthorized ID No. 1050 Enter correct date 1060 Enter correct clock...
Page 142 Error Error Message Error No. Data Error Message Contents Axis range limit: the valid axis can be set by maximum < minimum. Robot range limit: set the “Z UPPER < Z LOWER“ when the creating method is the prism. Robot range limit: set the same coordinate at the two vertices of the plane monitoring.
Page 143 Error Error Message Error No. Data Error Message Contents 10 to 17 The axis motion range limit and the axis speed monitor are valid, and the axes are endless axes (10+axis number). 20 to 27 The axis motion range limit and the axis speed monitor are valid, and the axes are speed control axes (20+axis number).
Page 144 Error Error Message Error No. Data Error Message Contents 1186 The combination use of the files where plane monitoring is set is not permitted. 1190 Cannot modify this parameter. 1191 Axis range limit function is temporally disabled. 1192 Robot range limit function is temporally disabled.
Page 145: Job Defined Data
Error Error Message 9.1.3 Job Defined Data Error No. Data Error Message Contents 2010 Incorrect character 2020 Name not entered 2030 Undefined JOB name 2040 Defined JOB name 2050 Address not found 2070 Set robot exactly to taught position 2080 Press INSERT or MODIFY 2090 Only modifying move instruction...
Page 146 Error Error Message Error No. Data Error Message Contents The instruction exceeded the maximum size 2290 Undefined master JOB 2291 Undefined SUB Master JOB Sub-master 1 Sub-master 2 Sub-master 3 Sub-master 4 Sub-master 5 Sub-master 6 Sub-master 7 Sub-master 8 2292 Undefined MASTER START JOB 2293...
Page 147 Error Error Message Error No. Data Error Message Contents 2450 Relative JOB not permitted 2470 Wrong JOB type 2480 Wrong JOB coordinates setting 2500 Cannot convert the JOB 2501 Cannot convert positions as macro arguments 2510 Cannot correct position in the JOB 2520 Enter JOB name 2530...
Page 148 Error Error Message Error No. Data Error Message Contents 2762 This operation is not allowed, for axes detachment has been set. 2763 Cannot modify, for axes detachment has been set. 2764 Cannot insert/modify/delete, for axes detachment has been set. 2770 The job includes instructions that cannot execute reverse paste 2780...
Page 149: External Memory Equipment
Error Error Message 9.1.4 External Memory Equipment Error No. Data Error Message Contents 3010 Floppy disk drive cable not connected 3020 Floppy disk not inserted into floppy disk drive 3021 CompactFlash not inserted into CompactFlash slot(PP) 3022 USB media not inserted 3030 Floppy disk protection is ON 3040...
Page 150: Format Error
Error Error Message Error No. Data Error Message Contents Total check error of record 3130 Verify error 3140 Wrong pseudo instruction 3150 Concurrent I/O record error Format error Ladder program is too long Exceed the range of the data Specification error of channel No. Specification error of relay No.
Page 151 Error Error Message Error No. Data Error Message Contents 3200 NOP or END instruction not found 3210 Position No. storage area not found 3220 Syntax error in instruction data Interior control error Undefined instruction/tag Instruction/tag shortage Disuse instruction/tag Sub instruction No instruction Invalid instruction Invalid tag...
Page 152 Error Error Message Error No. Data Error Message Contents BINARY/HEXADECIMAL WORD TYPE data error REAL TYPE data error LADDER SPECIAL TYPE data error JCL text Invalid text LABEL NAME data error JOB NAME data error STRING data error COMMENT data error The job contains the instructions which exceeded the maximum size Invalid instruction/tag detection...
Page 153 Error Error Message Error No. Data Error Message Contents 3550 Under automatic backup operation. Operate after the backup is completed. 3551 Under automatic backup operation. Operate "SORT FILE" after the backup is completed. 3560 Failed in sorting backup file 3570 Actuator data transmission error 3580 Under backup file access.
Page 154 Error Error Message 9.1.5 Concurrent I/O Error No. Data Error Message Contents 4010 Illegal relay No. Line no. 4030 Illegal instruction Line no. 4040 Relay/register No. duplicated in OUT/ Multiple outputs are instructed to the relay or GOUT or arithmetic instruction register.
Page 155: Maintenance Mode
Error Error Message 9.1.6 Maintenance Mode Error No. Data Error Message Contents 8011 Choose the input of overrun 8012 Equipment data file reading error 8021 YIU Unit not found 8030 Too many boards (DEVICENET(MASTER)) 8031 Too many boards (MSC01B) 8033 Too many boards 8034 Too many channels...
Page 156 Invalid the settings of the high speed spot welding or the setting of control group. re-examine the control group configuration by referring to “Chapter 9.13. High Spot Welding Function” in “DX200 OPERATOR’S MANUAL FOR SPOT WELDING USING MOTOR GUN” (Manual No.RE-CSO-A046). 8217 Cannot change setting.
Page 157: Particular Error Message
Error Particular Error Message Particular Error Message Apart from ordinary alarms or errors, some may display an error box message on the programming pendant. This message is displayed, when the system of the programming pendant becomes unauthorized. 9.2.1 Message 9.2.1.1 Fatal Error This message is displayed when the fatal error occurs.
Page 158 Error Particular Error Message 9.2.1.2 Application Transaction Error This message is displayed when the system or the software of the programming pendant becomes unauthorized due to unexpected transaction or failure in software transaction, etc. The message in the message box varies depending on the occurrence status.
Page 159: Other Errors
Error Particular Error Message 9.2.1.3 Other Errors Other errors than mentioned above, some can trigger the message box. In these cases, the tile of the box can be “Ypp” or “YPPMain”. 9-23...
Page 160 If the pendant becomes inoperable after the message due to a specific operation invariably, please report the displayed message to your Yaskawa representative. 9-24...
Page 161 Job Data Simplified Restoration Function 10.1 Outline 10 Job Data Simplified Restoration Function 10.1 Outline There are some cases where the data in file system becomes inconsistent status if the controller power is turned off during edit operation. If this data inconsistent status is neglected, the following data errors (inconsistent status) might occur in rare cases.
Page 162 Job Data Simplified Restoration Function 10.2 Job Data Restoration 10.2 Job Data Restoration 10.2.1 How to Check Job Data Inconsistent Status * “FILE” in WRONG DATA LOG screen corresponds to the following data. (1) Job data (2) User coordinate data (UFRAME) (3) Robot calibration file (RBCAL) (4) Edit buffer (-CUTBUF) •...
Page 163 Job Data Simplified Restoration Function 10.2 Job Data Restoration 3. Select “MANAGEMENT MODE” – Input password to switch the mode to Management mode. 4. Press {SETUP} under main menu and select {WRONG DATA LOG} – WRONG DATA LOG screen appears. 5.
Page 164 Job Data Simplified Restoration Function 10.2 Job Data Restoration 10.2.2 Job Data Restoration Method 10.2.2.1 In Case Same Position data is Chained 1. Press {UTILITY} to select {RESTORE} – Press {RESTORE} to reset the overlapped position data chain. 10-4...
Page 165 Job Data Simplified Restoration Function 10.2 Job Data Restoration – The indication changes from “OCCURRED ON” to “RESTORED ON”. * If fail in the restoration – If the indication doesn’t change from “OCCURRED ON” to “RESTORED ON”, refer to chapter 10.3 “If Fail in Simplified Restoration”...
Page 166 Job Data Simplified Restoration Function 10.2 Job Data Restoration – WRONG DATA LOG screen appears. 4. Check the position – Check the position of two lines indicated in the screen. 10-6...
Page 167 Job Data Simplified Restoration Function 10.2 Job Data Restoration 10.2.2.2 InCase Not-Registered Position data is Chained 1. Press {UTILITY} and select {RESTORE} – Press {RESTORE} button to register the position of the file indicated in WRONG DATA LOG screen tentatively, which enables to register position again.
Page 168 Job Data Simplified Restoration Function 10.2 Job Data Restoration – The indication changes from “OCCURRED ON” to “REGISTERED ON”. * If fail in the restoration – If the indication doesn’t change from “OCCURRED ON” to “RESTORED ON”, refer to chapter 10.3 “If Fail in Simplified Restoration”...
Page 169 Job Data Simplified Restoration Function 10.2 Job Data Restoration – WRONG DATA LOG appears. 4. Register teaching position again – Register the position data of the file in the screen again. 10-9...
Page 170 Job Data Simplified Restoration Function 10.2 Job Data Restoration 10.2.2.3 In Case Not-Chained Position Data Exists 1. Press {UTILITY} and select {RESTORE} – Press {RESTORE} to correct the chain. 10-10...
Page 171 Job Data Simplified Restoration Function 10.2 Job Data Restoration – The indication changes from “OCCURRED ON” to “REGISTERED ON”. * If fail in the restoration – If the indication doesn’t change from “OCCURRED ON” to “RESTORED ON”, refer tochapter 10.3 “If Fail in Simplified Restoration”...
Page 172 Job Data Simplified Restoration Function 10.3 If Fail in Simplified Restoration 10.3 If Fail in Simplified Restoration Execute the following procedure if failing in the restoration by Job data simplified restoration method. 10.3.1 Rechecking Job Data 1. Select {RE CHECK} under {UTILITY} –...
Page 173 *Refer to “8.18.1 Initializing Job File” in “DX200 INSTRUCTIONS” for details. (3) Load the data saved in the procedure 1. * Refer to “7.3.0.3. Loading Data” in “DX200 OPERATOR’S MAN- UAL” for details. (4) Check the motion of the manipulator after loading.
Page 174: Related Parameters
Job Data Simplified Restoration Function 10.4 Related Parameters 10.4 Related Parameters Parameter Meaning Setting value Initial value S2C303 Data inconsistency check 0:Valid specification 1:nvalid S2C304 Inconsistency detection method 0:Warning in play mode 1:Stop with alarm 10.5 Specific Output Signal The following signal outputs the status of data inconsistency occurrence. Output signal Meaning 50696...
Page 175 LED Indicator on Circuit Board 11 LED Indicator on Circuit Board Before the check of a LED indications In principle, the door must not be opened to prevent electric shock while power is on. However, it is required to open the door to check the LED display for maintenance.
Page 176 LED Indicator on Circuit Board 11.1 LED Indicator on YCP 21 Circuit Board 11.1 LED Indicator on YCP 21 Circuit Board The LED indicators: LED1/LED2 on the YCP21 circuit board show the statuses as in the following table. LED0 KED1 Status The power is not turned ON.
Page 177 LED Indicator on Circuit Board 11.2 LED Indicator on Robot I/F Circuit Board 11.2 LED Indicator on Robot I/F Circuit Board The 7-segment LED indicator and battery alarm LED lamp are located on the robot I/F circuit board (JANCD-YIF01-E). See chapter 11.3 “7 SEG-LED Indicator” for details displayed by the 7- segment LED indicator.
Page 178 The following tables show the operating statues for JANCD-YIF01-E/ JANCD-YCP02. The operating statuses are indicated by 7 SEG-LED. [Normal Indication] Table 11-1: Status DX200 YIF01 YCP02 Right after applying the power All 7-SEG indicators light up. (‘8’ + ‘.’ light up.) During the start-up process Counts up from ‘O’...
Page 179 Waits for CERF communication synchronization. Sends the start-up request of on-line system. The on-line system has started. (Starts up the initialization task.) Processes the DX200 setup completion. (Servo ON enabled) Alarm occurs at the DX200 setup. The maintenance system is starting up.
Page 180 LED Indicator on Circuit Board 11.3 7 SEG-LED Indicator 11.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error Occurrence YIF01 0000 Arithmetic error 0001 Debug 0002 0003 Breakpoint 0004 Overflow 0005 Out of BOUND 0006 Invalid operation code 0007 Device disabled 0008...
Page 181 LED Indicator on Circuit Board 11.3 7 SEG-LED Indicator YCP02 0010 ROM error in the boot section 0020 RAM error 0030 FP register error 0040 On-line communications command error 0100 Reset exception 0200 Machine check exception 0210 WDT error 0300 Data access error 0400 Instruction access exception...
Page 182 LED Indicator on Circuit Board 11.3 7 SEG-LED Indicator YCP02 2B00 Undefined exception 2C00 Undefined exception 2D00 Undefined exception 2E00 Undefined exception 2F00 Undefined exception 3010 Receiving data size error 3020 Receiving data sum error 3030 Receiving data write address error 3040 All receiving data sum error 11-8...
Page 183: Led Indicator
LED Indicator on Circuit Board 11.4 LED Indicator 11.4 LED Indicator The following tables show the operating statues for SRDA-EAXA21/ JANCD-YSF21. Table 11-3: [Normal indication] Status DX200 EAXA21 YSF21 Right after All indicators light up. All indicators light up. applying the power...
Page 184 12.1 About Program Upload Function The system program of the DX200 can be saved into the compact flash inserted to the programming pendant using this program upload function. This enables restoring the system easily and quickly, even in the case of a failure in the compact flash of the main CPU board (YCP21), by writing the system program and the batch data of the DX200 saved previously.
Page 185 12.2.1.1 Uploading Upload the program as shown below. 1. Turn ON the DX200 while pressing down the [MAIN MENU]. – The maintenance mode starts. 2. Set the security mode to the management mode 3. Select {EX. MEMORY} under the main menu.
Page 186 Program Upload Function 12.2 Program Upload Procedure 4. Select {SAVE}. – The save window appears. 5. Select {SYSTEM UPLOAD}. – The confirmation dialog box appears. 6. Select {YES}. – Program upload starts. – When the message “Program uploading. Don't turn the power off.” on the human interface display area disappears, uploading is completed.
Page 187 • The programming pendant and YCP21 are correctly connected. • The programming pendant remains displaying the initial window (an image of a robot on the screen) even one minute after the DX200 is turned ON and the 7SEG LEDs of the interface board (YIF01) remain lit.
Page 188 12.3 Restoration Procedure 1 (Writing the Program) 12.3.4 Writing the System Program Write the system program as shown below. 1. Turn ON the DX200 while pressing down the [INTERLOCK] + [8] + [SELECT]. – The upgrade tool starts. 2. Select {Software Upgrade}.
Page 189 Check that the data wrote into the DX200 is the same as before after restoring the system. In addition, call the master job and check that the current position of the robot is safe before starting the robot.
Page 190 – The sub menu appears. 4. Select {LOAD}. – The load window appears. 5. Select {CMOS}. – The confirmation dialog box appears. 6. Select {YES}. – Loading starts and internal data of the DX200 is updated by CMOS.BIN file in the compact flash. 12-7...
Page 191 When the batch data is "CMOSBK.BIN (or "CMOSBK??.BIN: ?? represents a number")”, write the data as shown below. 1. Turn ON the DX200 while pressing down the [MAIN MENU]. – The maintenance mode starts. 2. Set the security mode to the one time manage mode.
Page 192 6. Select {YES} or {NO}. – The confirmation dialog box for execution appears. 7. Select {YES}. – Internal data of the DX200 is updated by CMOS.BIN file in the compact flash. – When the message "Loading system data. Don't turn the power off."...
Page 193 12.5.2 Program Upload Save the system program of the DX200 into the compact flash following the procedures mentioned in chapter 12.2 “Program Upload Procedure” at page 12-2. Be sure to retain the compact flash for system restoration.
Page 194 Trouble Shooting When Alarm is not Displayed 13 Trouble Shooting When Alarm is not Displayed When DX200 doesn’t start and any alarm is not displayed, turn ON and OFF the power of DX200 controller. When the condition doesn’t change even after turning ON and OFF the DX200, follow the steps below.
Page 195 Trouble Shooting When Alarm is not Displayed The data of robot controller is stored in the CF card of YCP21 circuit board and the memory of I/F circuit board(YIF). Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit...
Page 196 The power supply is Cable -Make sure that the cable between not provided from the failure programming pendant and DX200 and YPS power supply unit the following connectors are connected to the programming properly and there is no wiring error pendant.
Page 197 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) All the One or YCP21 YCP21 -Turn the power OFF then back ON. LEDs ON more circuit board circuit board -If the error occurs again, remove all the...
Page 198 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) ‘0’ or ‘1’ The YCP21 circuit YCP21 -Turn the power OFF then back ON. board is out of order or circuit board -If the error occurs again, remove all the malfunctions.
Page 199 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) ‘P’ A communication error Cable -Turn the power OFF then back ON. has occurred between failure -Check the connection and insertion the YCP21 circuit status of the following cables and...
Page 200: Procedure Manual
Data failure The file stored in the programming pendant is not in the specified area. Perform “chapter3 Programming Pendant Setup” of the DX200 SETUP PROCEDURE MANUAL. Controller<- The power supply is Cable (1) Turn the power OFF then back ON >Pendant...
Page 201 (2) If the error occurs again, write the failed. or malfunctions. programmin DX200 OS (WindowsCE) to the g pendant) programming pendant For the writing failure procedure, refer to “chapter3 Programming Pendant Setup” of the DX200 SETUP PROCEDURE MANUAL.
Page 202 (2) If the error occurs again, perform programming pendant failure “chapter3 Programming Pendant Setup” or it is out of order. of the DX200 SETUP PROCEDURE MANUAL. Controller <-> A communication error Cable -Turn the power OFF then back ON.
Page 203 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) “0” → ”9” The Power Lost signal YIF circuit -Turn the power OFF then back ON. →...
Page 204 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) Either of The YCP21 circuit YCP21 -Turn the power OFF then back ON. ‘2’ - ‘9’, ‘b’ board is out of order or circuit board -If the error occurs again, remove all the...
Page 205 Trouble Shooting When Alarm is not Displayed Screen status of 7SEG Assumed status Cause Remedy programming LED for pendant robot I/F circuit board (YIF) ‘E’ or ‘F The specified data CF card Turn the power OFF then back ON. cannot be read (inserted -If the error occurs again, remove the CF properly from the CF...
Page 206 For the replacement procedure, refer to chapter 5.1.1.1 “Replacing the Battery” of the DX200 MAINTENANCE MANUAL. *2: Replacing the YCP21 circuit board For the replacement procedure, refer to chapter 5.1.1.2 “Replacing the CPU circuit board (JANCD-YCP21-E)” of the DX200 MAINTENANCE MANUAL. 13-13...
Page 207 1. Turn OFF the power of the DX200. 2. Remove all wires from the CPU rack. For details, refer to chapter 5.1.1 “Replacing Parts of the CPU Unit” of the DX200 MAINTENANCE MANUAL. 3. Remove the screws fixed in the CPU rack.
Page 208: Alarm List
CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0020 No response was sent from Software operation error (1)Turn the power OFF then back ON.
Page 209 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 210 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings. ∙ the optional board #2 when The optional board setting in maintenance mode the control power turned ON.
Page 211 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 212 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 213 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 214 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 215 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Connection failure (1)Turn the power OFF then back ON.
Page 216 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 217 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 218 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 219 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 220 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 221 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 222 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 223 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 224 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 225 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 226 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 227 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No response was sent from Setting error (1)Check the following settings.
Page 228 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0021 COMMUNICATION...
Page 229 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communications CPU for Setting error (1)Check the following settings.
Page 230 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communications CPU for Setting error (1)Check the following settings.
Page 231 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communications CPU for Setting error (1)Check the following settings.
Page 232 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communications CPU for Setting error (1)Check the following settings.
Page 233 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communications CPU for Setting error (1)Check the following settings.
Page 234: Rom Error
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0030 ROM ERROR...
Page 235 ∙ YCP02 board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of Software operation error (1)Turn the power OFF then back ON.
Page 236 ∙ YCP02 board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of Software operation error (1)Turn the power OFF then back ON.
Page 237 ∙ YCP02 board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of Software operation error (1)Turn the power OFF then back ON.
Page 238 ∙ YSF21 board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of servo Software operation error (1)Turn the power OFF then back ON.
Page 239 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of servo Software operation error (1)Turn the power OFF then back ON.
Page 240 (1)Turn the power OFF then back ON. board #6 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 241 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of Software operation error (1)Turn the power OFF then back ON.
Page 242 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system program of Software operation error (1)Turn the power OFF then back ON.
Page 243 #6 is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance damaged. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YSF25 board failure (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe.
Page 244: Communication Error
(2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0060 COMMUNICATION...
Page 245 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 246 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 247 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 248 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 249 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 250 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 251 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 252 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 253 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 254 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 255 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 256 - Assignment of IP address and device name. Factory reset before performing the assignment. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 257 - Assignment of IP address and device name. Factory reset before performing the assignment. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 258 - Assignment of IP address and device name. Factory reset before performing the assignment. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 259 - Assignment of IP address and device name. Factory reset before performing the assignment. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0100 COMMUNICATION The error was detected during Setting error (1)Check the following settings.
Page 260 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 261 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0101 COMMUNICATION...
Page 262 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 263 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0102 COMMUNICATION...
Page 264 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 265 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0103 COMMUNICATION...
Page 266 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 267 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0104 COMMUNICATION...
Page 268 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 269 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0105 COMMUNICATION...
Page 270 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 271 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0106 COMMUNICATION...
Page 272 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 273 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0107 COMMUNICATION...
Page 274 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error was detected during Setting error (1)Check the following settings.
Page 275 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0200 MEMORY...
Page 276 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The SV parameter is Data error (1)Turn the power OFF then back ON.
Page 277 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The SC parameter is Data error (1)Turn the power OFF then back ON.
Page 278 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The CIO parameter is Data error (1)Turn the power OFF then back ON.
Page 279 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The AP parameter is Data error (1)Turn the power OFF then back ON.
Page 280 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The SE parameter is Data error (1)Turn the power OFF then back ON.
Page 281 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The AMC parameter is Data error (1)Turn the power OFF then back ON.
Page 282 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The MF parameter is Data error (1)Turn the power OFF then back ON.
Page 283 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). RE parameter is damaged. Data error (1)Turn the power OFF then back ON.
Page 284: Memory Error
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0210 MEMORY ERROR...
Page 285 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The job files are damaged. Data error (1)Turn the power OFF then back ON.
Page 286 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Memory and play back file is Data error (1)Turn the power OFF then back ON.
Page 287 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0240 MEMORY ERROR The DeviceNet allocation file 1 Setting error (1)Check the following settings.
Page 288 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0270 MEMORY ERROR...
Page 289 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0300 VERIFY ERROR CIO parameter error. Setting error (1)Check the following settings.
Page 290 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The set optional functions are Setting error (1)Check the following settings.
Page 291 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Functional Safety board save Setting error (1)Select the following menu.
Page 292 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). POWER REGENERATIVE Setting error (1)Check the following settings.
Page 293 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Machine safety board save Setting error (1)Select the following menu. ∙ data error [File]-[Initialize],[Machine Safety Board FLASH Reset] (2)Turn the power OFF then back ON.
Page 294 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). VERIFY ERROR The DX200 verifies that the I/ Setting error (1)Check the following settings.
Page 295 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 296 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 297 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 298 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 299 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 300 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 301 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 302 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 303 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 304 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 305 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 306 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 307 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The I/O module connected to Setting error (1)Check the following settings.
Page 308 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0330 VERIFY ERROR YCP21 board failure (1)Turn the power OFF then back ON.
Page 309 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The MAC_ID specified by the Setting error (1)Check the following settings.
Page 310 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Inconsistency was detected in Setting error (1)Check the following settings. the scan list of the DeviceNet [XFB01 board] ∙...
Page 311 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The MAC_ID specified by the Setting error (1)Check the following settings.
Page 312 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0370 VERIFY ERROR...
Page 313 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0400 PARAMETER...
Page 314 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 315 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 316 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 317 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 318 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 319 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 320 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 321 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 322 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 323 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during the Setting error (1)Check the following settings.
Page 324 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0410 MODE CHANGE...
Page 325 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 326 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 327 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 328 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 329 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 330 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 331 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 332 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 333 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 334 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 335 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred during Setting error (1)Check the following settings.
Page 336 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occur. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0420 DEVICENET ALLOC...
Page 337 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0500 SEGMENT PROC Setting error (1)Check the following settings.
Page 338 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 2nd option board's interface YCP21 board failure (1)Turn the power OFF then back ON.
Page 339 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 2nd servo board's interface YCP21 board failure (1)Turn the power OFF then back ON.
Page 340 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4th servo board's interface YCP21 board failure (1)Turn the power OFF then back ON.
Page 341 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7th servo board's interface YCP21 board failure (1)Turn the power OFF then back ON.
Page 342 Yaskawa representative. board is unmatched. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The software version of the Software error (1)Turn the power OFF then back ON.
Page 343 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The software version of the Software error (1)Turn the power OFF then back ON.
Page 344 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0600 MEDAR STATUS MADER timer error Refer to the instruction manual for the MEDAR function.
Page 345 Refer to the instruction manual for the MEDAR function. CHANGE ERROR other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0605 MEDAR SCHEDULE MADER timer error Refer to the instruction manual for the MEDAR function.
Page 346 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. YIF01 board failure If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0710 LADDER INITIALIZE Data error (1)Turn the power OFF then back ON.
Page 347 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the Data error (1)Turn the power OFF then back ON.
Page 348 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Output register is used Data error (1)Turn the power OFF then back ON.
Page 349 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unconnected relay exists. Data error (1)Turn the power OFF then back ON.
Page 350 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The AND-STR instructions Data error (1)Turn the power OFF then back ON.
Page 351 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The head of the block starts Data error (1)Turn the power OFF then back ON.
Page 352 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The last instruction is not the Data error (1)Turn the power OFF then back ON.
Page 353 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the Data error (1)Turn the power OFF then back ON.
Page 354 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The constant value is Data error (1)Turn the power OFF then back ON.
Page 355 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The number of operation Data error (1)Turn the power OFF then back ON.
Page 356 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A syntax error was found in Data error (1)Turn the power OFF then back ON.
Page 357 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0730 COMMUNICATION...
Page 358 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect values are set for the Setting error (1)Check the following setting. ∙...
Page 359: Memory Battery
WEAK exhausted. YIF01 board. Battery failure (1)Refer to Chapter 5.1.1.1 Replacing the Battery in DX200 Maintenance manual (RE-CHO-A108) and replace the battery. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence...
Page 360 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0801 FILE LOAD ERROR YCP21 board failure (1)Turn the power OFF then back ON.
Page 361: File Error
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0803 FILE ERROR...
Page 362 ∙ The PCI connector of the TOYOPUC board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). In the output side setting of Setting error (1)Check the following settings.
Page 363 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the type Setting error (1)Check the following settings. ∙...
Page 364 ∙ The PCI connector of the TOYOPUC board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the Setting error (1)Check the following settings.
Page 365 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the Setting error (1)Check the following settings. ∙...
Page 366 ∙ The PCI connector of the TOYOPUC board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was found in the Setting error (1)Check the following settings.
Page 367 ∙ The PCI connector of the TOYOPUC board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). In the input side setting of Setting error (1)Check the following settings.
Page 368 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). In the output side setting of Setting error (1)Check the following settings. ∙...
Page 369: Watchdog Timer
∙ The PCI connector of the TOYOPUC board other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). In the input side setting of Setting error (1)Check the following settings.
Page 370 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0902 WATCHDOG TIMER...
Page 371 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0904 WATCHDOG TIMER...
Page 372 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0906 WATCHDOG TIMER...
Page 373 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0908 WATCHDOG TIMER...
Page 374: Cpu Error
CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YSF21 board failure (1)Turn the power OFF then back ON.
Page 375 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0911 CPU ERROR An error was detected in the Setting error (1)Check the following settings.
Page 376 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0914 CPU ERROR...
Page 377 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0916 CPU ERROR...
Page 378 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0918 CPU ERROR An error was detected in the Setting error (1)Check the following settings.
Page 379 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0931 CPU HANG UP...
Page 380 (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 381 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0934 CPU HANG UP An error was detected in the Setting error (1)Check the following settings.
Page 382 (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 383 (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 384 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0941 WATCHDOG TIMER...
Page 385 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0943 WATCHDOG TIMER...
Page 386 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0945 WATCHDOG TIMER...
Page 387 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0947 WATCHDOG TIMER...
Page 388 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0951 CPU ERROR...
Page 389 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0952 CPU ERROR...
Page 390 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0954 CPU ERROR...
Page 391 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0955 CPU ERROR...
Page 392 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0957 CPU ERROR...
Page 393 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0970 CPU ERROR...
Page 394 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in the Connection failure (1)Turn the power OFF then back ON.
Page 395 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 396 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 397 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 398 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 399 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 400 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 401 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 402 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 403 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 404 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 405 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 406 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 407 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 408 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0980 WATCHDOG TIMER...
Page 409 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0981 WATCHDOG TIMER...
Page 410 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0982 WATCHDOG TIMER A Watchdog timeout was YSF25 board failure (1)Turn the power OFF then back ON.
Page 411 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0984 WATCHDOG TIMER...
Page 412 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0986 WATCHDOG TIMER...
Page 413: System Error
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0990 SYSTEM ERROR...
Page 414 (2)If the alarm occurs again, replace the YPS unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21board detect the YIF01 board failure (1)Turn the power OFF then back ON.
Page 415 (2)If the alarm occurs again, replace the YPS unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21board detect the IO IF YIF01 board failure (1)Turn the power OFF then back ON.
Page 416 (2)If the alarm occurs again, replace the YPS unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Processing time error of the YIF01 board failure (1)Turn the power OFF then back ON.
Page 417 (2)If the alarm occurs again, replace the YPS unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 3xxx YCP21board detect the Servo YIF01 board failure (1)Turn the power OFF then back ON.
Page 418 (2)If the alarm occurs again, replace the YPS unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0991 SYSTEM ERROR...
Page 419 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0992 SYSTEM ERROR An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
Page 420 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0994 SYSTEM ERROR An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
Page 421 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0996 SYSTEM ERROR An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
Page 422 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 0998 SYSTEM ERROR An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
Page 423: Alarm List
Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1001 A checksum error occurred in EAXA21 board failure (1)Turn the power OFF then back ON.
Page 424 (*: axis No.) CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A checksum error occurred in EAXA21 board failure (1)Turn the power OFF then back ON.
Page 425 (EEPROM WRITE ENABLE error) other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The SRDY signal did not turn EAXA21 board failure (1)Turn the power OFF then back ON.
Page 426 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The SRDY signal did not turn EAXA21 board failure (1)Turn the power OFF then back ON.
Page 427 MotoPlus application. If the alarm occurs again, save load MotoPlusAPI library the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). It may be necessary to change the YCP21 board to the one with a large-...
Page 428: Memory Error
YCP21 board (Main CPU board) doesn't have enough memory to run MotoPlus application. If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). It may be necessary to change the YCP21 board to the one with a large- capacity memory.
Page 429 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). SVD, SVxG parameter error Data error (1)Turn the power OFF then back ON.
Page 430 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). S1CxG, S2C, S3C, S4C Data error (1)Turn the power OFF then back ON. parameter error...
Page 431 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). FD parameter error Data error (1)Turn the power OFF then back ON.
Page 432 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). S1E, S2E, …, S8E parameter Data error (1)Turn the power OFF then back ON.
Page 433 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). AMCxG parameter error Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate parameter file in maintenance mode, and then load the parameter file saved in the external memory device.
Page 434 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). SVSxB parameter error Data error (1)Turn the power OFF then back ON.
Page 435 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Home position calibration file Data error (1)Turn the power OFF then back ON.
Page 436 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Tool calibration file Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 437 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Weaving file Data error (1)Turn the power OFF then back ON.
Page 438 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Arc end condition file Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 439 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Painting condition file Data error (1)Turn the power OFF then back ON.
Page 440 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Conveyor condition file Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 441 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Motor-gun condition file Data error (1)Turn the power OFF then back ON.
Page 442 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Anticipation OG# output file Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 443 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Macro definition file Data error (1)Turn the power OFF then back ON.
Page 444 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Job registration table Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 445 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). EVB gun file Data error (1)Turn the power OFF then back ON.
Page 446 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Linear scale condition file Data error (1)Turn the power OFF then back ON. (2)If the alarm occurs again, initialize the appropriate data in maintenance mode, and then load the data saved in the external memory device.
Page 447 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Palletizing condition file Data error (1)Turn the power OFF then back ON.
Page 448: Memory Error
Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Online error YCP21 board failure (1)Turn the power OFF then back ON.
Page 449 Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The position data of when the EAXA21 board failure (1)Turn the power OFF then back ON.
Page 450 Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unable to send a request to EAXA21 board failure (1)Turn the power OFF then back ON.
Page 451: System Error
Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unable to send a request to YCP21 board failure (1)Turn the power OFF then back ON.
Page 452 0 to 17: Internal control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance MECHA) in software mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1102 SYSTEM ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
Page 453 (2)If the alarm occurs again, save the CMOS.BIN in maintenance MOTION section. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 454 (1)Turn the power OFF then back ON. general SERVOPACKs. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 455 Correct the teaching point where this alarm occurs. the linear servo float or gun (2)If the alarm occurs again, save the CMOS.BIN in maintenance arm bend compensation mode, and then contact your Yaskawa representative about function is running. occurrence status (operating procedure). The alarm number is illegal.
Page 456 (2)If the alarm occurs again, save the CMOS.BIN in maintenance purpose 10ms process mode, and then contact your Yaskawa representative about although it was not the occurrence status (operating procedure). execution timing. EAXA21 board failure (1)Turn the power OFF then back ON.
Page 457 (1)Turn the power OFF then back ON. executed in the dynamics occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance compensation process mode, and then contact your Yaskawa representative about although it was not the occurrence status (operating procedure). execution timing. EAXA21 board failure (1)Turn the power OFF then back ON.
Page 458 (1)Turn the power OFF then back ON. process executing sequence occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance error process was executed mode, and then contact your Yaskawa representative about according to unexpected occurrence status (operating procedure). timing. EAXA21 board failure (1)Turn the power OFF then back ON.
Page 459 (2)If the alarm occurs again, save the CMOS.BIN in maintenance set on the scheduling table. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 460 (2)If the alarm occurs again, save the CMOS.BIN in maintenance within the time set on the mode, and then contact your Yaskawa representative about scheduling table. occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 461 (2)If the alarm occurs again, save the CMOS.BIN in maintenance time set on the scheduling mode, and then contact your Yaskawa representative about table. occurrence status (operating procedure). EAXA21 board failure (1)Turn the power OFF then back ON.
Page 462 (2)If the alarm occurs again, save the CMOS.BIN in maintenance measurement in the Pendant mode, and then contact your Yaskawa representative about Oscilloscope Function. occurrence status (operating procedure). Data inconsistent status Software operation error (1)Turn the power OFF then back ON, and then try again.
Page 463 (1)Turn the power OFF then back ON. MFA parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1007 The check item number of Software operation error (1)Turn the power OFF then back ON.
Page 464 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4003 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 465 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4011 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 466 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4019 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 467 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4027 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 468 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4035 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 469 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4043 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 470 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4051 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 471 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4059 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 472 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4067 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 473 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4075 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 474 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4083 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 475 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4091 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 476 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4099 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 477 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4107 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 478 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4116 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 479 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4124 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 480 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4132 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 481 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4140 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 482 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4148 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 483 (1)Turn the power OFF then back ON. did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance certain time period. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4156 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
Page 484 Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7104 The override ratio is invalid. Software operation error (1)Turn the power OFF then back ON.
Page 485 (1)Turn the power OFF then back ON. than the set value. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7203 Interpolation cycle is shorter Software operation error (1)Turn the power OFF then back ON.
Page 486 (1)Turn the power OFF then back ON. category 1 has not completed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance initialization. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7402 Buffer-related area for Software operation error (1)Turn the power OFF then back ON.
Page 487 (1)Turn the power OFF then back ON. category 1 has not completed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance initialization. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7500 Direct-in number setting error Setting error Three or more direct-in numbers are set for NSRCH instruction.
Page 488 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1204 COMMUNICATION The communication error slot Connection failure Check the insertion and connection of the followings.
Page 489 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect setting of the host Setting error (1)Check the following settings. ∙ address which is used in the Server (host) of network in maintenance mode Ethernet function.
Page 490 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect setting of the host Setting error (1)Check the following settings. ∙ name which is used in the Host name of network in maintenance mode Ethernet function.
Page 491 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1221 ETHERNET INITIAL An error occurred in the Software operation error (1)Turn the power OFF then back ON.
Page 492 (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 493 (2)If the alarm occurs again, save the CMOS.BIN in maintenance of the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 494 (2)If the alarm occurs again, save the CMOS.BIN in maintenance process for access exclusion mode, and then contact your Yaskawa representative about of the Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 495 DHCP initialization process of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 496 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings.
Page 497 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings. ∙ Ethernet function DNS The DHCP server operation ∙...
Page 498 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings.
Page 499 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The parameter setting error Setting error (1)Check the following settings.
Page 500 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the basic Software operation error (1)Turn the power OFF then back ON.
Page 501: Setting Error
Ethernet occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance function Telnet (for onboard). mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 502: System Error
(1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1241 SAFETY FIELDBUS...
Page 503 (2)If the alarm occurs again, replace the YSF21 board. bus. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 2xxxx The error was detected by the YSF21 board failure (1)Turn the power OFF then back ON.
Page 504 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Watchdog timer error Connection failure (1)Turn the power OFF then back ON.
Page 505 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). JL0101 alarm Connection failure (1)Turn the power OFF then back ON.
Page 506 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Data consistency error Connection failure (1)Turn the power OFF then back ON.
Page 507 Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1304 EX-AXIS BOARD NOT Setting error (1)Check the following settings.
Page 508 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1307 ENCODER TYPE...
Page 509: Hardware Error
Software operation error (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1308 CONVERTER TYPE Sub Code: Signifies the Setting error (1)Check the following settings.
Page 510: Charge Error
Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1310 CHARGE ERROR Module failure (converter) (1)Turn the power OFF then back ON.
Page 511 CF from the failure YCP21 board to insert it into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1317 COMMAND...
Page 512 YSF22-CN219 (3)Check the connection of wiring around the brake circuit board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1325 COMMUNICATION Sub Code: Signifies the axis Connection failure (1)Turn the power OFF then back ON.
Page 513 (2)If the alarm occurs again, replace the EAXA21 board and the EAXB board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1327 ENCODER OVER...
Page 514 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1329 DEFECTIVE SERIAL...
Page 515: Position Error
(2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1331 CONVERTER Connection failure (1)Turn the power OFF then back ON.
Page 516 Check the grounding condition of Manipulator. ∙ Install a ferrite core to the motor power line. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1333 POSITION ERROR EAXA21 board failure (1)Turn the power OFF then back ON.
Page 517: Over Speed Limit
OVER SPEED LIMIT Setting error Check the JOB. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1341 SERVO OVERRUN Motion range error Check if the overrun limit switch is activated by the manipulator.
Page 518 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Transmission buffer FULL Connection failure (1)Turn the power OFF then back ON.
Page 519 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error code received (The first Connection failure (1)Turn the power OFF then back ON.
Page 520 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Communication status error Connection failure (1)Turn the power OFF then back ON. (The first digit shows the (2)If the alarm occurs again, check the connection and insertion of the converter No.)
Page 521 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC-16 failure (The first digit Connection failure (1)Turn the power OFF then back ON.
Page 522 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Receive command error (The Connection failure (1)Turn the power OFF then back ON.
Page 523 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Command timeout (The first Connection failure (1)Turn the power OFF then back ON.
Page 524 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC-16 failure (The first digit Connection failure (1)Turn the power OFF then back ON.
Page 525 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Receive command error (The Connection failure (1)Turn the power OFF then back ON.
Page 526 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Command timeout (The first Connection failure (1)Turn the power OFF then back ON.
Page 527 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC-16 failure (The first digit Connection failure (1)Turn the power OFF then back ON.
Page 528 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Receive command error (The Connection failure (1)Turn the power OFF then back ON.
Page 529 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Command timeout (The first Connection failure (1)Turn the power OFF then back ON.
Page 530 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC-16 failure (The first digit Connection failure (1)Turn the power OFF then back ON.
Page 531 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Receive command error (The Connection failure (1)Turn the power OFF then back ON.
Page 532 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Command timeout (The first Connection failure (1)Turn the power OFF then back ON.
Page 533 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC-16 failure (The first digit Connection failure (1)Turn the power OFF then back ON.
Page 534 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Receive command error (The Connection failure (1)Turn the power OFF then back ON.
Page 535 Alarm Alarm Name Meaning Cause Remedy Number Code 1345 SAFE CIRCUIT Sub Code: XYY (Signifies the Connection failure Check if the unmatched two double-checked signals are in agreement. SIGNAL NOT power-ON unit No. and SAME(SV) unmatched signal No.) X: Power-ON unit 0: Power-ON unit1 (TU#1) 1: Power-ON unit2 (TU#2) 2: Power-ON unit3 (TU#3)
Page 536 Sub Code: 208 EXOT signal of the Power-ON unit2 (TU#2) is unmatched. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1349 POWER LOST Instant power failure Check if the primary power supply voltage is dropping.
Page 537 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1352 SERIAL ENCODER Sub Code: Signifies the axis Connection failure (1)Turn the power OFF then back ON.
Page 538 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1356 SPECIFIED AXIS Setting error Check the job setting.
Page 539: Ground Fault
Alarm Alarm Name Meaning Cause Remedy Number Code 1365 GROUND FAULT Sub Code: Signifies the axis Connection failure (1)Turn the power OFF then back ON. in which the alarm occurred. (2)If the alarm occurs again, check the connection and inserting state (If the alarm occurred at an of the following cables and connectors.
Page 540 (2)If the alarm occurs again, replace the YSF21 board. Save the CMOS.BIN before replacing the YPU unit to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1366 WDT ERROR...
Page 541 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1368 REGENERATIVE...
Page 542 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1400 ENCODER...
Page 543 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1402 WORK IN/NOT DATA Work status error Check the work in/not shift data and actual the work status within the CNT.
Page 544 It is the kind of sensor process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance error of Bending function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1421 ENCODER Sub code: Linear scale port Linear scale or the (1)Check the linear scale value and the connection.
Page 545 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1503 SAFETY CIRCUIT IN Circuit board failure (1)Turn the power OFF then back ON.
Page 546 (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1510 EXTERNAL WDT Circuit board failure (1)Turn the power OFF then back ON.
Page 547 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1514 OVERHEAT The temperature rises in Turn the power OFF then back ON after cooling the amplifier.
Page 548 (2)If the alarm occurs again, replace the EAXA21 board and EAXB board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1592 MONITOR PLD Circuit board failure (1)Turn the power OFF then back ON.
Page 549 (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1594 MONITOR PLD Circuit board failure (1)Turn the power OFF then back ON.
Page 550 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Watchdog timer error Connection failure (1)Turn the power OFF then back ON.
Page 551 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Communication status error Connection failure (1)Turn the power OFF then back ON.
Page 552 (1)Turn the power OFF then back ON. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 553 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CRC error YSF25 board failure (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe.
Page 554 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1614 F-SAFE...
Page 555 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1615 F-SAFE SYSTEM YSF25 board failure (1)Turn the power OFF then back ON.
Page 556 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1623 F-SAFE ENCODER...
Page 557 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1626 F-SAFE BOARD NOT Connection failure (1)Turn the power OFF then back ON.
Page 558 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1631 F-SAFE MUTUAL Setting error Confirm that the rotary switch on the YSF25 [#1-8] board is set to [0-7].
Page 559 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Low voltage error detected in YSF25 board failure (1)Turn the power OFF then back ON.
Page 560 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Over voltage error detected in YSF25 board failure (1)Turn the power OFF then back ON.
Page 561 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1639 F-SAFE RAM AREA YSF25 board failure (1)Turn the power OFF then back ON.
Page 562 Alarm Alarm Name Meaning Cause Remedy Number Code 1643 F-SAFE SAFETY Sub Code:Code [X _ _ _ ] Data error (1)Turn the power OFF then back ON. SIGNAL SET ERROR indicates the abnormal (2)If the alarm occurs again, check the configuration of condition file content.
Page 563 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1645 F-SAFE CRC ERROR...
Page 564 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF22 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1650 FILE TRANSFER...
Page 565 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred when the EAXA21 board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then first data was not received back ON.)
Page 566 AXIS ENDLESS INFO Setting error Check the JOB. (1)Turn the power OFF then back ON. GENERATED(SV) (2)If the error occurs again, contact your Yaskawa representative. 1657 AXIS ENDLESS The home position detecting Setting error Disable either the axis endless function or the home position detection SPECIFIC.
Page 567 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The encoders manufactured Setting error Disable the corresponding axis endless function.
Page 568 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The specified axis speed Setting error Check the JOB.
Page 569 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1661 MOTOR GUN COND. File setting error Check the gun condition file. FILE NO. ERR(SV) other If the alarm occurs again, save the CMOS.BIN in maintenance mode,...
Page 570 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1667 RESOLUTION EAXA21 board failure (1)Turn the power OFF then back ON. CONVERSE CONST (2)If the alarm occurs again, replace the EAXA21 board.
Page 571 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1672 GRP CHANGE PG Sub Code: Signifies the axis Setting error Check the JOB.
Page 572 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1678 MOTOR CMD...
Page 573 Check the power source of YBK21, and then if no fault is found, replace the brake unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1682 EXTERNAL BRAKE Connection failure (1)Turn the power OFF then back ON.
Page 574 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1683 DC 24V POWER Short circuit or ground (1)Turn the power OFF then back ON.
Page 575 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1687 COORDINATED Setting error (1)Turn the power OFF then back ON.
Page 576 Force sensor board failure (1)Turn the power OFF then back ON. BOARD (2)If the alarm occurs again, save the CMOS.BIN in maintenance UNMOUNTED mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1692 PG POWER FUSE Fuse failure Replace the EAXA21 board fuse(F1).
Page 577 Cause Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1860 M-SAFETY There was no response from Connection failure Check the connection and insertion of the following boards.
Page 578 Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Calculation results do not Connection failure Check the connection and insertion of the following boards.
Page 579 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF21 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Parameter setting does not Setting error...
Page 580 Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The CRC data which Setting error If the alarm occurs again, Select the following menu.
Page 581 CMOS.BIN before replace the board. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Calculation results do not Connection failure Check the connection and insertion of the following boards.
Page 582: Comm Error
CMOS.BIN before replace the board. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Here was no response from Connection failure Check the connection and insertion of the following boards.
Page 583 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF22 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 board Connection failure...
Page 584 (2)If the alarm occurs again, replace the YSF22 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 board did not Connection failure (1)Turn the power OFF then back ON.
Page 585 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 detected Connection failure (1)Turn the power OFF then back ON. status failure in a...
Page 586 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF22 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2 of YSF21 board was Connection failure...
Page 587 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF22 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2 of YSF21 detected bit Connection failure (1)Turn the power OFF then back ON.
Page 588 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF25 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Machine Safety received an Connection failure Check the connection of the MII cable between YSF21 board and offline command.
Page 589 Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Machine Safety detected CRC Connection failure Check the connection of the MII cable between YSF21 board and error.
Page 590 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF25 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Here was no response from Connection failure (1)Turn the power OFF then back ON.
Page 591 (2)If the alarm occurs again, replace the YSF25 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YSF21 detected bit failure in a Connection failure (1)Turn the power OFF then back ON.
Page 592 Cause Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1867 M-SAF ROM DIAG. An error is detected in the YSF21 board failure (1)Turn the power OFF then back ON.
Page 593 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Dual Port RAM diagnosis YSF21 board failure (1)Turn the power OFF then back ON.
Page 594 Cause Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1869 M-SAF STACK DIAG. An error is detected in the YSF21 board failure (1)Turn the power OFF then back ON.
Page 595 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1002 Stack diagnosis function of YSF21 board failure (1)Turn the power OFF then back ON.
Page 596 (2)If the alarm occurs again, replace the YSF21 board. failure in start up process. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1870 M-SAF REGISTER...
Page 597 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 598 (2)If the alarm occurs again, replace the YSF21 board. monitoring failure. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 599 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU1 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 600 (2)If the alarm occurs again, replace the YSF21 board. monitoring failure. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 601 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 602 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2 of YSF21 board YSF21 board failure (1)Turn the power OFF then back ON.
Page 603 Remedy Number Code Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). CPU2of YSF21 detected an YSF21 board failure (1)Turn the power OFF then back ON.
Page 604: Voltage Error
0001 or 0002 value. 0001:Over voltage 0002:Low voltage Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1875 M-SAF I/O BOARD subcode: YSF22 board failure (1)Turn the power OFF then back ON.
Page 605 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YSF21 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1876 M-SAF I/O BOARD...
Page 606 (2)If the alarm occurs again, replace the YSF21 board. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error in channel 1 of YSF22 board failure (1)Turn the power OFF then back ON.
Page 607: Comm Error
Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1888 F-SAFE RAM DIAG. YSF25 board failure (1)Turn the power OFF then back ON.
Page 608 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). There was no response from Connection failure (1)Turn the power OFF then back ON.
Page 609 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Functional safety board Connection failure (1)Turn the power OFF then back ON.
Page 610 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Interrupt signal does not occur Connection failure (1)Turn the power OFF then back ON.
Page 611 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Communication data error of Connection failure (1)Turn the power OFF then back ON.
Page 612 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Allocation requests of safety Connection failure (1)Turn the power OFF then back ON.
Page 613 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1891 F-SAFE OUTPUT YSF25 board failure (1)Turn the power OFF then back ON.
Page 614 Remedy Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1894 F-SAFE STACK DIAG. YSF25 board failure (1)Turn the power OFF then back ON.
Page 615 (2)If the alarm occurs again, replace the YSF25 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 616 (Volume 1) HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...
Page 617 DX200 OPERATOR’S MANUAL ( for each purpose) DX200 MAINTENANCE MANUAL (Volume 1) (Volume2) The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. The DX200 maintenance manual above consists of “Volume 1” and “Volume 2”.
Page 618 MANDATORY • This manual explains maintenance procedures of the DX200 system. Read this manual carefully and be sure to understand its contents before handling the DX200. • General items related to safety are listed in Chapter 1: Safety of the DX200 INSTRUCTIONS. To ensure correct and safe operation, carefully read the DX200 Instructions before reading this manual.
Page 619 Notes for Safe Operation Read this manual carefully before maintenance or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “DANGER”, “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates an imminent hazardous DANGER situation which, if not avoided, could result in death or serious injury to personnel.
Page 620 Before operating the manipulator, check that servo power is turned off when the emergency stop buttons on the front door of the DX200 and programing pendant are pressed. When the servo power is turned off, the SERVO ON LED on the programing pendant is turned off.
Page 621 Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The MOTOMAN usually consists of the controller, the programming pendant, and supply cables.
Page 622 Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character Keys The keys which have characters or its Pendant /Symbol Keys symbol printed on them are denoted with [ ]. ex. [ENTER] Axis Keys [Axis Key] and [Numeric Key] are generic /Numeric Keys...
Page 623 • The following warning labels are attached to DX200. Observe the precautions on the warning labels. Failure to observe this warning may result in injury or damage to equipment. Fig. : Location of Warning Labels...
Page 624 1.1 Arrangement of Units and Circuit Boards ................1-1 1.1.1 Arrangement ......................1-1 1.1.1.1 Small-Capacity DX200 Controller............1-1 1.1.1.2 Medium and Large-Capacity DX200 Controller........1-2 1.2 Power Flow ........................1-3 1.3 Signal Flow ........................1-4 2 Security System ..........................2-1 2.1 Protection Through Security Mode Settings ..............
Page 625 5.1.6.1 Replacing the Interior Circulation Fan ........... 5-28 5.1.6.2 Replacing the Backside Duct Fan ............5-30 5.1.7 Replacing the Capacitor Module ................ 5-31 5.2 DX200 Parts List......................5-32 5.3 Supplied Parts List......................5-35 5.4 Recommended Spare Parts .................... 5-36 6 Operations After Replacing Parts ....................6-1 6.1 Home Position Calibration ....................
Page 626 Contents 6.4.1 Purpose of Position Check Operation..............6-15 6.4.2 Procedure for the Second Home Position Setting (Check Point) ....... 6-17 6.4.3 Procedure after the Alarm................... 6-18 7 System Diagnosis ........................... 7-1 7.1 System Version........................7-1 7.2 Manipulator Model ......................7-1 7.3 Input/Output Status ......................
Page 627 Contents 7.6 I/O Message History ......................7-21 7.6.1 I/O Message History Window ................7-21 7.6.1.1 Search ....................7-21 7.6.2 Clearing the I/O Message History............... 7-22 7.7 Position Data When Power is Turned ON/OFF ............... 7-23 7.7.1 Power ON/OFF Position Window ............... 7-23 7.8 Current Position .......................
Page 628 Contents 9.1.5 Concurrent I/O ....................9-18 9.1.6 Maintenance Mode ..................... 9-19 9.2 Particular Error Message ....................9-21 9.2.1 Message ......................9-21 9.2.1.1 Fatal Error ..................... 9-21 9.2.1.2 Application Transaction Error ..............9-22 9.2.1.3 Other Errors................... 9-23 9.2.2 When the Error is Indicated ................9-24 9.2.2.1 Fatal Error .....................
Page 629 Contents 12.2 Program Upload Procedure ................... 12-2 12.2.1 Preparation of Compact Flash................12-2 12.2.1.1 Uploading .................... 12-2 12.3 Restoration Procedure 1 (Writing the Program) ............12-4 12.3.1 Determining Failure of Compact Flash ............. 12-4 12.3.2 Preparation of Compact Flash for YCP21 ............12-4 12.3.3 Preparation of Compact Flash for Wiring the Program........
Page 630: Memory Error
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4001 MEMORY ERROR...
Page 631 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4002 MEMORY ERROR Data error (1)Reset the alarm. (SV MON SIGNAL (2)If the alarm occurs again, initialize the servo monitor signal file in...
Page 632 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4004 MEMORY ERROR Data error (1)Reset the alarm. (HOME POS FILE) (2)If the alarm occurs again, initialize the home positioning file in maintenance mode, and then load the home positioning file saved in the external memory device.
Page 633 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4006 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 634 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4008 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 635 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4010 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 636 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4013 MEMORY ERROR Sub Code: Condition file Data error (1)Reset the alarm.
Page 637 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4017 MEMORY ERROR Data error (1)Reset the alarm. (POWER SRC USER- (2)If the alarm occurs again, initialize the Power Source user definition...
Page 638 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4019 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 639 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4021 MEMORY ERROR Data error (1)Reset the alarm. (CONVEYOR COND (2)If the alarm occurs again, initialize the conveyor condition file in...
Page 640 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4023 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 641 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4025 MEMORY ERROR Data error (1)Reset the alarm. (INTERRUPT JOB (2)If the alarm occurs again, initialize the interrupt job file in...
Page 642 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4030 MEMORY ERR Sub Code: File number Data error (1)Reset the alarm.
Page 643 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4032 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 644 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4034 MEMORY ERR Data error (1)Reset the alarm. (ANTICIPATION OT (2)If the alarm occurs again, initialize the anticipation output (OT) file in...
Page 645 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4036 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 646 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4038 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 647 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4040 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 648 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4042 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
Page 649 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4044 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 650 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4046 MEMORY ERR Sub Code: File number Data error (1)Reset the alarm.
Page 651 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4048 MEMORY ERROR Data error (1)Reset the alarm. (SERVO S-GUN FILE) (2)If the alarm occurs again, initialize the sealer gun characteristics file in maintenance mode, and then load the sealer gun characteristics file saved in the external memory device.
Page 652 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4050 MEMORY ERR Data error (1)Reset the alarm. (AXIS I/O ALLOC (2)If the alarm occurs again, initialize the axis motion I/O allocation file...
Page 653 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4052 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 654 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4054 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 655 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4056 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 656 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4058 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 657 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4060 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 658 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4062 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
Page 659 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4064 MEMORY ERR Data error (1)Reset the alarm. (WEAV SYNC WELD (2)If the alarm occurs again, initialize the weaving synchronizing...
Page 660 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4069 MEMORY ERR Data error (1)Reset the alarm. (PALLETIZE COND (2)If the alarm occurs again, initialize the palletize condition file in...
Page 661 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4071 MEMORY ERROR Data error (1)Reset the alarm. (LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking welding end file...
Page 662 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4073 MEMORY ERROR Data error (1)Reset the alarm. (LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking welding set file...
Page 663 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4075 MEMORY ERROR Data error (1)Reset the alarm. (CONDITION FILE OF (2)If the alarm occurs again, initialize the condition file of...
Page 664 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4081 MEMORY ERR Data error (1)Reset the alarm. (INTERF. PREDICT (2)If the alarm occurs again, initialize the mutual wait set file in...
Page 665: Comm Error
Setting error (1)Reset the alarm. (2)Check each network setting for the robot controller and the interference predict server. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 666 Alarm Name Meaning Cause Remedy Alarm Number Code 4084 ROBOT SYNC. SubCode Connection failure SubCode ERROR 0000_0000_0000_0001:No 0000_0000_0000_0001 response was returned from 0000_0000_0000_0010 the mutual wait target. 0000_0000_0000_0011 0000_0000_0000_0010:An 0000_0000_0000_0100 error occurred in the 0000_0000_0000_0101 communication with the 0000_0000_0011_0000 mutual wait target during the 0000_0000_0100_0000 execution of FN591.
Page 667 Alarm Name Meaning Cause Remedy Alarm Number Code 4084 ROBOT SYNC. 0000_0000_0100_0000:FN59 Connection failure SubCode ERROR 1 execution notice error from 0000_0000_0000_0001 the mutual wait target was 0000_0000_0000_0010 received. 0000_0000_0000_0011 0000_0000_0000_0100 0000_0000_0000_0101 0000_0000_0011_0000 0000_0000_0100_0000 (1)Reset the alarm. (2)Check the communication connection with the mutual wait target. HUB failure SubCode 0000_0000_0000_0001...
Page 668 SubCode occurred 0000_0000_0010_0000 0000_0000_0011_0000 0000_0000_0100_0000 (1)Reset the alarm. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4085 MEMORY ERR Data error (1)Reset the alarm. (INTERF. HISTORY...
Page 669 CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4087 MEMORY ERROR Data error (1)Reset the alarm.
Page 670: Supply Failure
CMOS.BIN before replace the board to be safe. Replace the YIF01 board, and then load the CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4099 DC 24V POWER YPS21 unit failure (1)Reset the alarm.
Page 671 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Group axis being used: Setting error (1)Reset the alarm. The job operated by another...
Page 672 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Stopped by an alarm: Setting error (1)Check the following settings. ∙ An attempt was made to start...
Page 673 I/O jog executing status Complete the I/O jog executing status, and then restart. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The servo power supply is Setting error (1)Reset the alarm.
Page 674: Out Of Range
The subtask is completed by the PWAIT instruction. ∙ The execution timing for start command other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4104 WRONG EXECUTION Sub Code1 to 245: Signifies...
Page 675 YFC22-CN219(83,84,94,95 : 024V2) ∙ YIO-CN306,CN307,CN308,CN309 other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4110 SHOCK SENSOR Shock sensor activated Shock sensor is activated. Select "OVERRUN&SHOCK SENSOR"...
Page 676 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4112 DATA SENDING...
Page 677 (2)If the alarm occurs again, check the communication setting and communication wiring is correct. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Heading length is too short. Setting error (1)Reset the alarm.
Page 678 (3)Check that the communication setting is correct. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4114 TRANSMISSION...
Page 679: System Block
Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4115 TRANSMISSION Received EOT while waiting Communication error (1)Reset the alarm. SYSTEM BLOCK ACK.
Page 680 (2)If the alarm occurs again, check the setting of communication or transmission side data is correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4117 BRAKE POWER...
Page 681 (2)If the alarm occurs again, check the brake connection and then replace the fuse. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 682 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm. # 8generates an alarm.
Page 683 * Move the manipulator to safety place in teach mode. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 684 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm. # 5 generates an alarm.
Page 685: Fan Error
* Move the manipulator to safety place in teach mode. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 686 Check the wiring from a manipulator to a servo board. * Move the manipulator to the safe position in the teach mode. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4122 COOLING FAN2...
Page 687 Correctly set the user variable number in the calibration file. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The communication port for Setting error (1)Reset the alarm.
Page 688 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The data received from the Setting error (1)Reset the alarm. vision system is incorrect.
Page 689 (2)Correct the setting value of a measurement item. incorrect. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The data for the vision Software operation error (1)Reset the alarm, and then try again.
Page 690 (2)If the alarm occurs again, check the setting of communication or YCP21 port is correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Time-out occurred during data Communication error (1)Reset the alarm.
Page 691 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Failed to store the area. Software operation error (1)Reset the alarm, and then try again.
Page 692 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The source job cannot be Setting error (1)Reset the alarm. edited. (2)Check the following setting.
Page 693 The job under execution is specified for the source / converted job. Execute conversion operation after ending the job execution. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4127 U-AXIS TIMING BELT...
Page 694 Register specification Analog CH specification or register specification is required. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The number of samplings Setting error (1)Reset the alarm.
Page 695 (2)If the alarm occurs again, save the CMOS.BIN in maintenance received in the Ethernet mode, and then contact your Yaskawa representative about function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 696 (2)If the alarm occurs again, save the CMOS.BIN in maintenance storage area control table of mode, and then contact your Yaskawa representative about the Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 697 (2)If the alarm occurs again, save the CMOS.BIN in maintenance response receiving process of mode, and then contact your Yaskawa representative about the Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 698 Web server occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance task of the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 699 PCI of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 700 (2)If the alarm occurs again, save the CMOS.BIN in maintenance the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 701 DNS task of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 702 (2)If the alarm occurs again, save the CMOS.BIN in maintenance table of the Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 703 UDP process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance Ethernet function. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 704 (2)If the alarm occurs again, save the CMOS.BIN in maintenance the UDP process of the mode, and then contact your Yaskawa representative about Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 705 (2)If the alarm occurs again, save the CMOS.BIN in maintenance the UDP process of the mode, and then contact your Yaskawa representative about Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 706 (2)If the alarm occurs again, save the CMOS.BIN in maintenance process of TCP server of the mode, and then contact your Yaskawa representative about Ethernet function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 707 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4137 WRONG EXECUTION Alarm code specification error Setting error (1)Reset the alarm. OF SETUALM INST (2)Check the following settings.
Page 708 If there is no problem in the setting, delete the corresponding PRINT instruction and register again. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4140 WRONG EXECUTION...
Page 709 (2)If the alarm occurs again, save the CMOS.BIN in maintenance SNTP process of the Ethernet mode, and then contact your Yaskawa representative about function. occurrence status (operating procedure). YCP21 board failure (1)Turn the power OFF then back ON.
Page 710 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The server time is not Setting error (1)Check the following settings.
Page 711 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Illegal parameters were found Setting error (1)Check the following settings. ∙ in the SNTP process of the SNTP setting Ethernet function.
Page 712: Execution Error
Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The error on getting of server Setting error (1)Check the following settings. ∙...
Page 713 Network Input:27010 to 29567 Network output:37010 to 39567 other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4146 ENCDR PWR Sub Code 1to 8: Signifies the Incorrect setting (1)Check the following settings.
Page 714 Parts failure Replace the circuit protector. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub Code 1to 8: Signifies the Incorrect setting (1)Check the following settings.
Page 715 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub Code 1to 8: Signifies the Incorrect setting (1)Check the following settings. ∙...
Page 716 Parts failure Replace the circuit protector. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub Code 1to 8: Signifies the Incorrect setting (1)Check the following settings.
Page 717 (2) Check the wiring between manipulator and the machine safety unit (YSF22 board). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Manipulator timing belt is Move the manipulator in teach mode to the position where there is no # 4 generates an alarm.
Page 718 (2) Check the wiring between manipulator and the machine safety unit (YSF22 board). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Manipulator timing belt is Move the manipulator in teach mode to the position where there is no # 8 generates an alarm.
Page 719: Cooling Fan
Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Unit failure Refer to the instruction manuals for the cooling unit in use.
Page 720 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm. # 2 generates an alarm.
Page 721 (1)Reset the alarm. (2)Replace the malfunctioning cooling fan with a new one. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 722 (1)Reset the alarm. (2)Replace the malfunctioning cooling fan with a new one. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 723 (1)Reset the alarm. (2)Replace the malfunctioning cooling fan with a new one. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 724 (1)Reset the alarm. (2)Replace the malfunctioning cooling fan with a new one. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 725 (1)Reset the alarm. (2)Replace the malfunctioning cooling fan with a new one. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The EAXA21 / EAXB21 board Connection failure (1)Reset the alarm.
Page 726: Fuse Blown
Check the wiring from a manipulator to a servo board. * Move the manipulator to the safe position in the teach mode. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4160 FUSE BLOWN...
Page 727 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4163 CIRCUIT TRIPPED...
Page 728 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4164 CIRCUIT TRIPPED Sub Code: Signifies the YFL Incorrect setting Check if the circuit protector is turned on.
Page 729 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4166 CIRCUIT TRIPPED...
Page 730: Board Error
(1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4169 I/O-EXPANSION...
Page 731 ∙ No.6,7 of CN809 in the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4171 RESERVED ERROR1 Sub Code: Signifies the YFL Connection failure (1)Turn the power OFF then back ON.
Page 732 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4174 FUSE BLOWN...
Page 733 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4177 FUSE BLOWN...
Page 734 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4179 FUSE BLOWN Sub Code: Signifies the YFL Blown fuse Replace the fuse(F7) in the YFL unit.
Page 735 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4182 FUSE BLOWN...
Page 736 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4185 FUSE BLOWN...
Page 737 (1)Turn the power OFF then back ON. (2)If the alarm occurs again, replace the YFL unit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4188 FUSE BLOWN...
Page 738: System Error
Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4190 FUSE BLOWN Sub Code: Signifies the YFL Blown fuse Replace the fuse(F18) in the YFL unit.
Page 739 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4201 SYSTEM ERROR An error occurred during the Software operation error Reset the alarm, and then try again.
Page 740 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A job was newly created with Software operation error Reset the alarm, and then try again.
Page 741 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The allowable job registration Setting error (1)Check the following settings.
Page 742 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An attempt was made to Setting error (1)Check the following settings. ∙ change the contents for the Release the prohibition.
Page 743 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in sequence Software operation error Reset the alarm, and then try again.
Page 744 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A job specified at job search Software operation error Reset the alarm, and then try again.
Page 745 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The number of instructions Setting error (1)Check the following settings.
Page 746 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Job information was not able Software operation error Reset the alarm, and then try again.
Page 747 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Failed to read the cluster Software operation error Reset the alarm, and then try again.
Page 748 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The FAT area is damaged. Software operation error Reset the alarm, and then try again.
Page 749 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4202 SYSTEM ERROR...
Page 750 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A job was newly created with Software operation error (1)Reset the alarm.
Page 751 (5)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An attempt was made to Setting error (1)Check the following settings.
Page 752 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in sequence Software operation error (1)Reset the alarm.
Page 753 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unused handles were lacking Setting error (1)Check the following settings.
Page 754 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A job was newly created with Software operation error (1)Reset the alarm.
Page 755 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred when Software operation error (1)Reset the alarm.
Page 756 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The FAT information for job Software operation error (1)Reset the alarm.
Page 757 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 758 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The number of axes for Software operation error Reset the alarm, and then try again.
Page 759 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The memory size of the Software operation error Reset the alarm, and then try again.
Page 760 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unused position data file does Software operation error Reset the alarm, and then try again.
Page 761 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Position data control Software operation error Reset the alarm, and then try again.
Page 762 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Position data is not registered. Software operation error Reset the alarm, and then try again.
Page 763 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Position data control is not Software operation error Reset the alarm, and then try again.
Page 764 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in exclusive Software operation error Reset the alarm, and then try again.
Page 765 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Inconsistency of data. Software operation error Reset the alarm, and then try again.
Page 766 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The number of axes for Software operation error (1)Reset the alarm.
Page 767 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Unused position data file does Setting error (1)Check the following settings.
Page 768 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in specified Software operation error (1)Reset the alarm.
Page 769 (4)If the error occurs again though the previous measures were executed, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An attempt was made to Software operation error (1)Reset the alarm.
Page 770 (TRANSMISSION) internal software error during occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance data transmission. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4207 SYSTEM ERROR An interrupt undefined in the Software operation error (1)Reset the alarm, and then try again.
Page 771 (1)Reset the alarm, and then try again. sub command from the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance system control section mode, and then contact your Yaskawa representative about occurred. occurrence status (operating procedure). The interrupt command that Software operation error (1)Reset the alarm, and then try again.
Page 772 (1)Reset the alarm, and then try again. generated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Semaphore Token is not Software operation error (1)Reset the alarm, and then try again.
Page 773 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Stack area overflow Software operation error (1)Reset the alarm, and then try again.
Page 774 Offline HA processing timeout Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). DM_BANK flag error Software operation error (1)Reset the alarm, and then try again.
Page 775 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The control group impossible Software operation error (1)Reset the alarm, and then try again.
Page 776 (1)Reset the alarm, and then try again. FULL occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Positioning monitor process Software operation error (1)Reset the alarm, and then try again.
Page 777 (1)Reset the alarm, and then try again. expression for painting device occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance command <-> EW command mode, and then contact your Yaskawa representative about not prepared occurrence status (operating procedure). Execution system decision Software operation error (1)Reset the alarm, and then try again.
Page 778 (1)Reset the alarm, and then try again. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Target position preparation Software operation error (1)Reset the alarm, and then try again.
Page 779 (1)Reset the alarm, and then try again. automatic test data in use occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Conversion completion status Software operation error (1)Reset the alarm, and then try again.
Page 780 (1)Reset the alarm, and then try again. (pr_atinf_pos_make()) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). HA function error Software operation error (1)Reset the alarm, and then try again.
Page 781 (1)Reset the alarm, and then try again. speed setting parameter error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Job argument stack overflow Software operation error (1)Reset the alarm, and then try again.
Page 782 (2)If the alarm occurs again, save the CMOS.BIN in maintenance reading (at DEQUE) mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Queue operation error for Software operation error (1)Reset the alarm, and then try again.
Page 783 (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance DEQUE) mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Queue operation error for Software operation error (1)Reset the alarm, and then try again.
Page 784 WORK IN/OUT checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance conveyor (at DEQUE) mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Queue operation error for Software operation error (1)Reset the alarm, and then try again.
Page 785 (2)If the alarm occurs again, save the CMOS.BIN in maintenance LOCK instruction (data length mode, and then contact your Yaskawa representative about too long) occurrence status (operating procedure). Transfer data overflow in Software operation error (1)Reset the alarm, and then try again.
Page 786 (1)Reset the alarm, and then try again. scheduling impossible occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Illegal 1st-line move Software operation error (1)Reset the alarm, and then try again.
Page 787 (actual occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance status and the data status mode, and then contact your Yaskawa representative about unmatched) occurrence status (operating procedure). Data error 2 at restarting after Software operation error (1)Reset the alarm, and then try again.
Page 788 (1)Reset the alarm, and then try again. designation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Overflow of entry number for Software operation error (1)Reset the alarm, and then try again.
Page 789 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The parameter was destroyed Software operation error (1)Reset the alarm, and then try again.
Page 790 (1)Reset the alarm, and then try again. (Path/trace queue) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Specified MSS system Software operation error (1)Reset the alarm, and then try again.
Page 791 (1)Reset the alarm, and then try again. (get_svspot_ntch_data()) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). SL undefined interrupt Software operation error (1)Reset the alarm, and then try again.
Page 792: System Error
Software operation error (1)Reset the alarm, and then try again. (msgQCreate) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 1003 VxWorks primitive error Software operation error (1)Reset the alarm, and then try again.
Page 793 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The answer bank flag is ON. Software operation error (1)Reset the alarm, and then try again.
Page 794 (1)Reset the alarm, and then try again. error of pre-reading bank occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Station/base axis motion Software operation error (1)Reset the alarm, and then try again.
Page 795 (1)Reset the alarm, and then try again. number occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The system number is not set Software operation error (1)Reset the alarm, and then try again.
Page 796 (2)If the alarm occurs again, save the CMOS.BIN in maintenance master-tool user coordinates. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Gauging function error Software operation error (1)Reset the alarm, and then try again.
Page 797 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Segment overless: Segment Setting error (1)Check the following settings.
Page 798 (1)Reset the alarm, and then try again. position calculation function occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance error mode, and then contact your Yaskawa representative about occurrence status (operating procedure). OPT higher acceleration and Setting error (1)Check the following settings.
Page 799 (1)Reset the alarm, and then try again. when calculating next path of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance continuous motion stop mode, and then contact your Yaskawa representative about operation occurrence status (operating procedure). Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
Page 800 (1)Reset the alarm, and then try again. when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance and deceleration time for mode, and then contact your Yaskawa representative about plucking in pre-reading occurrence status (operating procedure). processing 4 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
Page 801 (1)Reset the alarm, and then try again. when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance and deceleration for PL mode, and then contact your Yaskawa representative about control in pre-reading occurrence status (operating procedure). processing 3 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
Page 802 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Press full synchronous Software operation error (1)Reset the alarm, and then try again. function:Position search error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance...
Page 803 (1)Reset the alarm, and then try again. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). OFF_USER_ROT_POS Software operation error (1)Reset the alarm, and then try again.
Page 804 (1)Reset the alarm, and then try again. could not be obtained. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No unused handle value Software operation error (1)Reset the alarm, and then try again.
Page 805 (1)Reset the alarm, and then try again. heap area. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
Page 806 (2)If the alarm occurs again, save the CMOS.BIN in maintenance file system. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The fixed control information Software operation error (1)Reset the alarm, and then try again.
Page 807 (1)Reset the alarm, and then try again. memory play file is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The sampling data is scanned Software operation error (1)Reset the alarm, and then try again.
Page 808: Service Error
Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4226 COMMUNICATION The communication channel Setting error (1)Check the following settings. ∙...
Page 809 (2)Check the following settings. The serial port setting other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4228 WRONG DATA Software operation error (1)Reset the alarm, and then execute following operation.
Page 810 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings.
Page 811 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings.
Page 812 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings. ∙ acquisition process of domain The DHCP server operation (If the DHCP is used) ∙...
Page 813 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in the Setting error (1)Check the following settings.
Page 814 CF card which inserted original YCP21 board into the new YCP21 board. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The subnet mask was not Setting error (1)Check the following settings.
Page 815 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Gateway update error Setting error (1)Check the following settings. ∙ occurred in the DHCP The DHCP server operation (If the DHCP is used) ∙...
Page 816 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 817 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 818 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 819 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 820 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 821 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 822 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 823 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 824 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 825 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 826 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 827 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 828 CMOS.BIN saved before alarm occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings.
Page 829 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error was detected in Setting error (1)Check the following settings. ∙ communications timeout with PCI slot number in which each PCI board is mounted ∙...
Page 830 Software operation error The connected NADEX spot welder isn't corresponded to.Save the error. occurred CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). JL012 data overflow. Communication error (1)Reset the alarm, and then try again.
Page 831 -111 ASW file size over. Software operation error The connected NADEX spot welder isn't corresponded to.Save the occurred CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). -117 System call error. Software operation error (1)Reset the alarm, and then try again.
Page 832: Over-Current
When finish system reset, Shut down the welding power source. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source When finish system reset, Shut down the welding power source.
Page 833 Alarm Name Meaning Cause Remedy Alarm Number Code Error from welder 2. Arc welding power source error Error from welder 3. Arc welding power source error Error from welder 4. Arc welding power source error Error from welder 5. Arc welding power source error Error from welder 6.
Page 834 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 2. Arc welding power source Confirm the following content. error (1) Check that the torch cable or power cable is not grounded.
Page 835 Replace the encoder cable or fasten the screws of the connector terminal block. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source Confirm the following content.
Page 836 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source Confirm the following content. error (1) Check that the torch cable or power cable is not grounded.
Page 837 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4244 MOTOWELD INPUT Error from welder 1. Arc welding power source Confirm the input voltage.
Page 838 Confirm the input voltage. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 8. Arc welding power source Confirm the input voltage.
Page 839 (3)In case of RL350, Check the thermal guard (Item No.410). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source...
Page 840 (3)In case of RL350, Check the thermal guard (Item No.410). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The temperature in the Arc welding power source...
Page 841: Under-Voltage
Clean or replace the dust protective filter if necessary. (3)Replace the Main board Pr (MB)-030(Item No. 504). other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4246 MOTOWELD INPUT Error from welder 1.
Page 842 Confirm the input voltage. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source Confirm the input voltage.
Page 843 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source (1)Fill up the cooling water. error (2)Check the circuit of cooling water.
Page 844 Error from welder 2. Arc welding power source error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 3. Arc welding power source error other If the alarm occurs again, save the CMOS.BIN in maintenance mode,...
Page 845 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub code: Error No. from Arc welding power source welder. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode,...
Page 846 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source Check the Node of the each welder power sources and robot error controller.
Page 847 (2) Protocol type of the VEW01 is correct. (is MOTOWELD type?) other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 4. Arc welding power source Confirm the following content.
Page 848 Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub code: Error No. from Arc welding power source Confirm the following content. welder.
Page 849 Yaskawa representative about occurrence status (operating procedure). 4252 MOTOWELD DIGITAL Error from welder 1. Arc welding power source Replace the main board {Pr(MB) -024}. Contact your Yaskawa I/F CHIP ERROR error representative. Error from welder 2. Arc welding power source Replace the main board {Pr(MB) -024}.
Page 850 Remedy Alarm Number Code Error from welder 6. Arc welding power source Replace the main board {Pr(MB) -024}. Contact your Yaskawa error representative. Error from welder 7. Arc welding power source Replace the main board {Pr(MB) -024}. Contact your Yaskawa error representative.
Page 851 Error from welder 3. Arc welding power source The setting of hardware or software may be not performed correctly. error Contact your YASKAWA representative. Error from welder 4. Arc welding power source The setting of hardware or software may be not performed correctly.
Page 852 Arc welding power source (1) Check the DIP switch setting of PR(CR) -002R1 board. SW SETTING ERROR error (2) PR(CR) -002R1 board may be broken. Contact your YASKAWA representative. Error from welder 2. Arc welding power source (1) Check the DIP switch setting of PR(CR) -002R1 board.
Page 853 Error from welder 5. Arc welding power source (1) Check the DIP switch setting of PR(CR) -002R1 board. error (2) PR(CR) -002R1 board may be broken. Contact your YASKAWA representative. Error from welder 6. Arc welding power source (1) Check the DIP switch setting of PR(CR) -002R1 board.
Page 854 (3)Check if the wire load becomes heavy. Make sure that the torch cable and conduit cable are not bent excessively. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 3. Arc welding power source Confirm the following content.
Page 855 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source Confirm the following content. error...
Page 856 (3)Check if the wire load becomes heavy. Make sure that the torch cable and conduit cable are not bent excessively. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 8. Arc welding power source Confirm the following content.
Page 857 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The status of dip switch for Arc welding power source (1)Confirm the feeder motor type.
Page 858 (operating procedure). 4260 MOTOWELD CPU Error from welder 1. Arc welding power source The board may be broken. Contact your Yaskawa representative. ERROR1 error Error from welder 2. Arc welding power source The board may be broken. Contact your Yaskawa representative.
Page 859 Remedy Alarm Number Code Error from welder 6. Arc welding power source The board may be broken. Contact your Yaskawa representative. error Error from welder 7. Arc welding power source The board may be broken. Contact your Yaskawa representative. error Error from welder 8.
Page 860 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 3. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 861 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 8. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 862 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 4. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 863 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Sub code: Error No. from Arc welding power source The data may not have been correctly saved when the welding welder.
Page 864 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 5. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 865 Reset the system after saving the changed parameters. (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. 4265 MOTOWELD Error from welder 1.
Page 866 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 6. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 867 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 2. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 868 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 7. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 869 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 3. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 870 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 8. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 871 (See the manual of MOTOWELD "4.2.10 System Reset") If the error occurs again, the board may be broken. Contact your Yaskawa representative. Error from welder 4. Arc welding power source The data may not have been correctly saved when the welding error conditions are recorded because of a power failure, etc.
Page 872 ERROR other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 2. Arc welding power source Check again the operation timing or signal cable connections.
Page 873 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 6. Arc welding power source Check again the operation timing or signal cable connections.
Page 874 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 3. Arc welding power source Select a correct welding process in the using the welding user file.
Page 875 Select a correct welding process in the using the welding user file. welder. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4271 MOTOWELD Error from welder 1.
Page 876 Set the contact tip so as not to contact the work piece. (3)Temporary power failure may have occurred. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source (1)Check if the voltage detection wire is connected.
Page 877 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 8. Arc welding power source (1)Check if the voltage detection wire is connected. Heck if the voltage...
Page 878: Short Circuit
SHORT CIRCUIT error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 2. Arc welding power source Replace the IGBT device (Part code AJ0EL3870).
Page 879 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source Replace the IGBT device (Part code AJ0EL3870).
Page 880 4275 MOTOWELD AUX. Error from welder 1. Arc welding power source The board may be broken. Contact your Yaskawa representative. CIRCUIT OV. error CURRENT Error from welder 2. Arc welding power source The board may be broken. Contact your Yaskawa representative.
Page 881 (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 2. Arc welding power source...
Page 882 (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 4. Arc welding power source...
Page 883 (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source...
Page 884 (4)Check that the range set in C parameter C29 is not too narrow. (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4278 MOTOWELD Error from welder 1.
Page 885 (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 4. Arc welding power source...
Page 886 (5)Check if the wire, shielding, etc. are correctly set. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source...
Page 887 Arc welding power source (1)Check that short-circuit or the earth grounded of the output cable. MOMENTARY error (2)May be power circuit broken. Contact your Yaskawa representative. OVER-CURR Error from welder 2. Arc welding power source (1)Check that short-circuit or the earth grounded of the output cable.
Page 888 ERROR other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 2. Arc welding power source Replace the switching power supply unit. (Service parts...
Page 889 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 5. Arc welding power source Replace the switching power supply unit. (Service parts...
Page 890 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 3. Arc welding power source Replace the switching power supply unit. (Service parts...
Page 891 Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Sub code: Error No. from Arc welding power source Replace the switching power supply unit. (Service parts welder.
Page 892 Confirm the welding process setting in the welding user file. error other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Error from welder 7. Arc welding power source Confirm the welding process setting in the welding user file.
Page 893 Pr(MB) is wrong. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The version of the firmware of Arc welding power source Replace the front panel {Panel-CR30 unit}.
Page 894 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4285 MOTOWELD The machine type is wrong. Arc welding power source (1)Check the connection between front panel and main board.
Page 895 Alarm Name Meaning Cause Remedy Alarm Number Code Arc welding power source Allow the machine to cool. Sub code[4**] shows the error error Confirm the Fronius's manual. code of Fronius power source 4:main error code **:sub error code Arc welding power source Allow the machine to cool.
Page 896 Alarm Name Meaning Cause Remedy Alarm Number Code Arc welding power source Allow the machine to cool. Sub code[10**] shows the error Confirm the Fronius's manual. error code of Fronius power source 10:main error code **:sub error code Errtf1 Arc welding power source Change the thermo-sensor on the sec.
Page 897 Alarm Name Meaning Cause Remedy Alarm Number Code Errtf5 Arc welding power source Check cable tree of temperature sensors. Sub code[15**] shows the error Confirm the Fronius's manual. error code of Fronius power source 15:main error code **:sub error code Errtf6 Arc welding power source Change BPS pc-board.
Page 898 Alarm Name Meaning Cause Remedy Alarm Number Code DSPAxx Arc welding power source Update firmware, otherwise change the UST board. Sub code[20**] shows the error Confirm the Fronius's manual. error code of Fronius power source 20:main error code **:sub error code DSPExx Arc welding power source Update firmware, otherwise change the UST board.
Page 899 Alarm Name Meaning Cause Remedy Alarm Number Code Err25.x Arc welding power source Update firmware, otherwise change the UST board. Sub code[25**] shows the error Confirm the Fronius's manual error code of Fronius power source 25:main error code **:sub error code Err26.x Arc welding power source Check whether the CfgMem has good contact to the connecting cables...
Page 900 Alarm Name Meaning Cause Remedy Alarm Number Code Arc welding power source Check the wire-feed system. Sub code[30**] shows the error Confirm the Fronius's manual. error code of Fronius power source 30:main error code **:sub error code Err31 Arc welding power source Update firmware, otherwise change the UST board.
Page 901 Alarm Name Meaning Cause Remedy Alarm Number Code DSP KL Arc welding power source Update firmware, otherwise change the UST board. Sub code[35**] shows the error Confirm the Fronius's manual. error code of Fronius power source 35:main error code **:sub error code DSPnSy Arc welding power source Update firmware, otherwise change the UST board...
Page 902 Alarm Name Meaning Cause Remedy Alarm Number Code Err049 Arc welding power source Check the mains power supply. Sub code[49**] shows the error Check all 3 phases. error code of Fronius power Confirm the Fronius's manual. source 49:main error code **:sub error code Err050 Arc welding power source...
Page 903 Alarm Name Meaning Cause Remedy Alarm Number Code Err054 Arc welding power source Increase the bbc (burn-back control) Sub code[54**] shows the error Switch off "Wire stick" in the set-up menu error code of Fronius power After the end of welding, make sure that the wire does not collide with source the workpiece when the torch is retracted.
Page 904 Alarm Name Meaning Cause Remedy Alarm Number Code Err059 Arc welding power source Sub code[59**] shows the error Confirm the Fronius's manual. error code of Fronius power source 59:main error code **:sub error code Err060 Arc welding power source Sub code[60**] shows the error Confirm the Fronius's manual.
Page 905 Alarm Name Meaning Cause Remedy Alarm Number Code Errtf8 Arc welding power source Change the thermo-sensor of the cooling unit. Sub code[64**] shows the error Confirm the Fronius's manual. error code of Fronius power source 64:main error code **:sub error code hotH2O Arc welding power source Cool down the cooling liquid.
Page 906 Alarm Name Meaning Cause Remedy Alarm Number Code Err069 Arc welding power source New welding start. Sub code[69**] shows the error Confirm the Fronius's manual. error code of Fronius power source 69:main error code **:sub error code Err70 Arc welding power source Check gas.
Page 907 Alarm Name Meaning Cause Remedy Alarm Number Code Touch Arc welding power source Touch sensing mode activated - no error. Sub code[74**] shows the error Confirm the Fronius's manual. error code of Fronius power source 74:main error code **:sub error code Err75 Arc welding power source Sub code[75**] shows the...
Page 908 Alarm Name Meaning Cause Remedy Alarm Number Code Err080 Arc welding power source Check the connection hose pack between power source and wire Sub code[80**] shows the error feeder. error code of Fronius power Confirm the Fronius's manual. source 80:main error code **:sub error code tP7hot Arc welding power source...
Page 909 Alarm Name Meaning Cause Remedy Alarm Number Code PrtFlt Arc welding power source Update firmware, otherwise change the UST board. Sub code[101**] shows the error Confirm the Fronius's manual. error code of Fronius power source 101:main error code **:sub error code IllOpa Arc welding power source Update firmware, otherwise change the UST board.
Page 910 Alarm Name Meaning Cause Remedy Alarm Number Code STKOVL Arc welding power source Update firmware, otherwise change the UST board. Sub code[106**] shows the error Confirm the Fronius's manual. error code of Fronius power source 106:main error code **:sub error code STKUVL Arc welding power source Update firmware, otherwise change the UST board.
Page 911 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4301 CONTACTOR ERROR...
Page 912: Signal Error
(1)Reset the alarm. (2)If the alarm occurs again, replace the converter. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4304 CONVERTER INPUT Sub Code: Signifies the YPU unit failure (1)Reset the alarm.
Page 913 (1)Reset the alarm (2)If the alarm occurs again, replace the converter. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4305 CONVERTER Sub Code: Signifies the Connection failure (1)Reset the alarm.
Page 914 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4307 SERVO ON Sub Code: Signifies the axis Mechanical failure Check that the manipulator is not moving when the servo turned ON.
Page 915 Yaskawa representative about occurrence status (operating procedure). 4310 ENCODER Sub Code: Signifies the axis Overheated encoder Turn OFF the DX200 power for approx. 10 minutes, then turn it ON OVERHEAT in which the alarm occurred again. ℃ High ambient temperature Adjust the ambient temperature to 40 or less.
Page 916 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4311 ENCODER BACK-UP Sub Code: Signifies the axis Module failure {AL-4314 occurred}...
Page 917 (1)Reset the alarm. (2)If the alarm occurs again, replace the motor. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4315 COLLISION DETECT Sub Code: Signifies the axis Setting error Check the following settings.
Page 918 Alarm Name Meaning Cause Remedy Alarm Number Code Acceleration limit over This alarm occurs when excessive load is applied to the motor upon the satisfactions of all the following conditions; ∙ The acceleration/deceleration is automatically calculated by the manipulator's position at start/end point ∙...
Page 919 Defective speed reducer Replace the speed reducer or the grease of it. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4316 PRESSURE DATA Sub Code: Signifies the axis Setting error Check the following settings.
Page 920 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4319 PRELOAD ERROR 2 Sub Code: Signifies the axis Effect of external force...
Page 921 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4321 OVERLOAD Sub Code: Signifies the axis Setting error Check the following settings.
Page 922 (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4323 AMPLIFIER...
Page 923 (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). ∙ 4324...
Page 924 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4327 WRONG MOTOR...
Page 925 Alarm Name Meaning Cause Remedy Alarm Number Code 4328 SERVO TRACKING Sub Code: Signifies the axis Setting error Check the following settings. ∙ ERROR in which the alarm occurred The tools or the mass of the workpieces Interference error Check if the manipulator interferes with any objects such as workpieces or peripheral devices.
Page 926 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4329 SAFETY SPEED...
Page 927 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The motion speed at the Setting error Check the following settings.
Page 928 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4330 BROKEN SPEED Connection failure (1)Reset the alarm.
Page 929 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4335 GROUND FAULT...
Page 930: Open Phase
(2)If the alarm occurs again, replace the YSF21 board. Save the CMOS.BIN before replacing the YPU unit to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4336 OPEN PHASE...
Page 931 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4337 OVERCURRENT...
Page 932 Overloading Check that the load does not exceed the allowable limit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4339 INPUT POWER OVER Sub Code: Signifies the...
Page 933 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4342 SV DRESS SPEED...
Page 934 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4343 SV DRESS SPEED...
Page 935 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. Other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4344 LINEAR Setting error (1)Check the settings for jobs.
Page 936 EXECUTE ERROR in which the alarm occurred (2)Reset the alarm. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4346 LNK SERVOFLOAT Sub Code: Signifies the axis Setting error (1)Check the limit torque of the link servo float condition file.
Page 937 (2)If the driving belt is broken, replace the driving belt. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4352 TWIN DRIVE OVER...
Page 938 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4354 FILE NO. ERROR Sub Code: File number Setting error Do not use the collision detection file for exclusive use for the SVSPOT (SHOCK LEVEL) with the SHCKSET instruction.
Page 939 (2)If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4360 WAFER ALIGNMENT Connection failure Check the connection of pre-aligner.
Page 940 CMOS.BIN before replacing the board to be safe. Software operation error (1)Reset the alarm. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4364 GUN SOFTLIMIT Sub Code: Signifies the axis Setting error Check the following settings.
Page 941: System Error
COMPENSATION SET in which the alarm occurred ERROR other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4367 ROBOT POSE Sub Code: Signifies the axis Setting error (1)Check the teaching position.
Page 942 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7102 The override ratio is invalid. Software operation error (1)Reset the alarm, and then try again.
Page 943 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 7610 Gun Auto-tuning error Software operation error (1)Reset the alarm, and then try again.
Page 944 CMOS.BIN before replacing the board to be safe. other other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4400 NOT READY (ARITH) The arithmetic process for Software operation error (1)Reset the alarm, and then try again.
Page 945 (1)Reset the alarm, and then try again. the arithmetic processing occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance section has not completed mode, and then contact your Yaskawa representative about when specifying the target occurrence status (operating procedure). position. 4401...
Page 946 (1)Reset the alarm, and then try again. was received. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Job start condition is not Software operation error (1)Reset the alarm, and then try again.
Page 947 (2)If the alarm occurs again, save the CMOS.BIN in maintenance incorrect. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred at start of Software operation error (1)Reset the alarm, and then try again.
Page 948 (1)Reset the alarm, and then try again. in job execution process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Main processing command is Software operation error (1)Reset the alarm, and then try again.
Page 949 MOVL P00001 BP00001 (3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4404 ARITHMETIC ERROR 8...
Page 950 (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). No designation of master axis Software operation error (1)Reset the alarm, and then try again.
Page 951 (1)Reset the alarm, and then try again. designated for tracking motion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4407 TWO STEPS SAME Setting error (1)Check the following settings.
Page 952 ∙ Use a MOVJ instruction again. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4413 IMPOSSIBLE LINEAR Setting error (1)Check the following settings.
Page 953 Perform the teaching again to correct positions for manipulators so that the step where the alarm occurred is within the motion range. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4422 MECHANICAL...
Page 954: Control Group
Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Answer error at MOVE Software operation error (1)Reset the alarm, and then try again.
Page 955 (1)Reset the alarm, and then try again. group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Control-group error for a job Software operation error (1)Reset the alarm, and then try again.
Page 956 (1)Reset the alarm, and then try again. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Control-group error for servo Software operation error (1)Reset the alarm, and then try again.
Page 957 MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance SL#4 mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
Page 958 (1)Reset the alarm, and then try again. incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Job control proprietary could Software operation error (1)Reset the alarm, and then try again.
Page 959 (1)Reset the alarm, and then try again. duplicated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Undefined instruction was Software operation error (1)Reset the alarm, and then try again.
Page 960 (2)If the alarm occurs again, save the CMOS.BIN in maintenance expression instruction. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The syntax in expression Software operation error (1)Reset the alarm, and then try again.
Page 961 (2)If the alarm occurs again, save the CMOS.BIN in maintenance exceeded. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Arithmetic stack used for Software operation error (1)Reset the alarm, and then try again.
Page 962 (1)Reset the alarm, and then try again. variable area is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The set data for character- Software operation error (1)Reset the alarm, and then try again.
Page 963 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The real-number type variable Setting error (1)Check the following settings. ∙ is not defined.
Page 964: Variable Area
Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4437 LESS THAN 3 STEPS Setting error (1)Check the following settings. ∙...
Page 965: Fine Positioning
Re-select the job from [selct job] window before starting the job again. (3)If the alarm occurs again even though you do above (2), save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure).
Page 966 (1)Reset the alarm, and then try again. in job execution process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4446 OVER VARIABLE The variable value exceeded Setting error (1)Check the following settings.
Page 967 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The value for the signed 4- Setting error (1)Check the following settings.
Page 968 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 32771 The value for the unsigned 1- Setting error (1)Check the following settings.
Page 969 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 32776 The value for the real-number Setting error (1)Check the following settings.
Page 970 Setting error (1)Reset the alarm, and then try again. path. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Circular interpolation different Setting error Specify the same circular interpolation method to all robots.
Page 971 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). For triangle or L-type weaving, Setting error (1)Check the following settings.
Page 972 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The X-direction element of Setting error (1)Check the following settings.
Page 973 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in user Setting error (1)Check the following settings. ∙ coordinate file number check.
Page 974: Reference Point
Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An error occurred in conveyor Setting error (1)Check the following settings. ∙ characteristic file number Confirm that the specified conveyor condition file number is 1 to 6.
Page 975 Cause Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4452 STACK MORE THAN Setting error (1)Check the following settings. ∙ 10 (JOB CALL) Change the job configuration so that the number of nests for CALL instruction is twelve or less.
Page 976: Parity Error
∙ SELECTION Check the settings for the reference unit of the welding voltage. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4459 EXCESSIVE Setting error (1)Check the following settings.
Page 977: Calibration Data
∙ Correct the BCD data so that it is within the limit. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4465 OVER BINARY Setting error (1)Check the following settings.
Page 978 (1)Reset the alarm, and then try again. control group for slave group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
Page 979 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The master group and the Setting error (1)Check the following settings. ∙ slave group are set to the Set the different groups for the master group and the slave group.
Page 980 (2)If the alarm occurs again, save the CMOS.BIN in maintenance calibration data mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
Page 981 Don't start the job which including control group under already operation by "PSTART" instruction. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4475 CANNOT EXECUTE Setting error (1)Check the following settings.
Page 982 Release the prohibition. tag data. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4477 SELECT ERROR Sub Code: Application Setting error (1)Check the following settings.
Page 983: Parameter File
Select the option function for the specified robot in the option function selection of maintenance mode. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4482 MotoFit COMMAND Setting error (1)Reset the alarm, and make the robot speed of the instruction down.
Page 984 Check the settings for the cutting start position (zero pulse). zero pulse. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Zero is set for the cutting Setting error (1)Check the following settings.
Page 985 If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). An attempt was made to Setting error (1)Check the following settings.
Page 986 Remedy Alarm Number Code other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). When "any direction" is set for Setting error (1)Check the following settings. ∙...
Page 987 Software operation error (1)Reset the alarm, and then try again. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4494 DEFECTIVE TAUGHT The weaving start point and Setting error (1)Check the following settings.
Page 988 Setting error (1)Reset the alarm, and then try again. pulse parameter. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The setting of L-axis ball- Setting error (1)Reset the alarm, and then try again.
Page 989 (1)Reset the alarm, and then try again. system is designated for the (2)If the alarm occurs again, save the CMOS.BIN in maintenance cubic interference. An mode, and then contact your Yaskawa representative about undefined coordinate system occurrence status (operating procedure). is set.
Page 990 (1)Reset the alarm, and then try again. torque for the motor is (2)If the alarm occurs again, save the CMOS.BIN in maintenance incorrect. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The manipulator type is not Setting error (1)Reset the alarm, and then try again.
Page 991 Observer polarity setting error Setting error (1)Reset the alarm, and then try again. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The inertia value error for the Setting error (1)Reset the alarm, and then try again.
Page 992 Setting error (1)Reset the alarm, and then try again. time constant. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Torque limit ratio data error Setting error (1)Reset the alarm, and then try again.
Page 993 (1)Reset the alarm, and then try again. dynamics-model calculation (2)If the alarm occurs again, save the CMOS.BIN in maintenance type mode, and then contact your Yaskawa representative about occurrence status (operating procedure). The optimized acceleration/ Setting error (1)Reset the alarm, and then try again.
Page 994 (2)If the alarm occurs again, save the CMOS.BIN in maintenance shortest acceleration/ mode, and then contact your Yaskawa representative about deceleration time for when the occurrence status (operating procedure). excessive torque is applied at the optimized acceleration/ deceleration.
Page 995 (2)If the alarm occurs again, save the CMOS.BIN in maintenance interference check point. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Zero or a negative value is set Setting error (1)Reset the alarm, and then try again.
Page 996 (2)If the alarm occurs again, save the CMOS.BIN in maintenance control is less than zero. mode, and then contact your Yaskawa representative about occurrence status (operating procedure). A negative value is set in the Setting error (1)Reset the alarm, and then try again.
Page 997 Setting error (1)Reset the alarm, and then try again. inertia speed control function. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). Incorrect acceleration/ Setting error (1)Reset the alarm, and then try again.
Page 998 (1)Reset the alarm, and then try again. expanding point number (2)If the alarm occurs again, save the CMOS.BIN in maintenance setting for approximation mode, and then contact your Yaskawa representative about model. occurrence status (operating procedure). An error in the radius setting Setting error (1)Reset the alarm, and then try again.
Page 999 (1)Reset the alarm, and then try again. acceleration and deceleration (2)If the alarm occurs again, save the CMOS.BIN in maintenance tuning: Notch filter function mode, and then contact your Yaskawa representative about setting error occurrence status (operating procedure). Notch filter supported Setting error (1)Reset the alarm, and then try again.
Page 1000 Correct the setting value of the parameter for special mechanical interference is incorrect. interference. other If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then contact your Yaskawa representative about occurrence status (operating procedure). 4497 DEFECTIVE TAUGHT Some of the teaching points Setting error (1)Check the following settings.

YASKAWA DX200 Maintenance Manual

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