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Eaton Flexi-3G Installation & Commissioning Manual

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Flexi -3G
Installation & Commissioning
Manual
Document No 4493-CM-EN-10989402
Issue: 02
Issue Date: 05 May 2009
Eaton Corporation
Telecommunications Solutions Division
www.powerware.com
e-mail: -
dc.info@eaton.com

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Summary of Contents for Eaton Flexi-3G

  • Page 1 Flexi -3G Installation & Commissioning Manual Document No 4493-CM-EN-10989402 Issue: 02 Issue Date: 05 May 2009 Eaton Corporation Telecommunications Solutions Division www.powerware.com e-mail: - dc.info@eaton.com...
  • Page 2 Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
  • Page 3 Chapter 5. Rectifier Installation ............47 Chapter 6. Installation of AC Cables ..........53 Chapter 7. Installation of DC Cables ..........63 Chapter 8. Commissioning..............69 Chapter 9. Appendices ................73 Document No: - 4493-CM-EN-10989402 Page 3 of 94 Copyright © 2006 Eaton Corporation. All Rights Reserved...
  • Page 4 Flexi -3G Installation & Commissioning Manual Preface Page Intentionally Blank Page 4 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 5 1.7. Symbols Used in this Document ..............6 1.8. Directives & Standards ................7 1.1. Purpose This document is the Installation & Commissioning Manual for the Eaton Flexi -3G Access Power Solution. 1.2. Health and Safety For details regarding health and safety, refer to document 4493-GD-EN-11037101, entitled Installation &...
  • Page 6 • Advice on electrically hazardous conditions. Possibility of severe/fatal personnel injury and/or serious equipment damage Flow Arrow • Advises that the procedure continues below. Note or advice on further information Recycling information Page 6 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 7 Flexi -3G Installation & Commissioning Manual Chapter 1. Introduction 1.8. Directives & Standards Eaton power systems have invoked the following directives and standards. • LVD and EMC directives 2006/95/EC, 2004/108/EC and 1999/5/EC respectively, by invoking EN60950-1, EN300-386 and EN301-489-1. •...
  • Page 8 Flexi -3G Installation & Commissioning Manual Chapter 1. Introduction Page Intentionally Blank Page 8 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 9: Table Of Contents

    2.6.3. Rated AC Voltage..................... 17 2.6.4. Continuous AC Voltage................... 17 2.6.5. AC Frequency ....................17 2.6.6. DC Output Voltage................... 17 2.6.7. Earthing ......................17 2.6.8. Transient Protection..................17 Document No: - 4493-CM-EN-10989402 Page 9 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 10: Flexi - 3G Power Box Description

    Flexi -3G Installation & Commissioning Manual Chapter 2. Flexi - 3G System General Description 2.1. Flexi – 3G Power Box Description The Eaton Flexi - 3G Power Box is available in three versions: - Fig. 2-1 PBA-01 Power Box Fig. 2-2 PBA-02 Power Box Fig.

  • Page 11: Flexi - 3G Battery Cabinet Description

    2Kg each. Mass does not include Batteries. For details of Cabinet Mass, see Appendix A. Cabinet Dimensions and Mass on page 74 Document No: - 4493-CM-EN-10989402 Page 11 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 12: Battery Accommodation

    Maximum battery weight allowed is 240KG per shelf * If required, a Battery Cabinet Extension Kit can be supplied to accommodate larger capacity batteries. Page 12 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 13: Rectifiers

    DC Output (maximum) 1800W @ 48V Operating Temperature Range -40°C – +70°C [-40°F – +158°F] Output current is de-rated above 50°C [122°F] and below -10°C [14°F] Document No: - 4493-CM-EN-10989402 Page 13 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 14: Sc200 System Controller

    For input and output specifications see document no IPN 997-00012-50, SC200 System Controller Operation Handbook. For connector pin-outs see document no IPN 997-00012-50, SC200 System Controller Operation Handbook. Page 14 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 15 The wire size for connection to these terminal blocks is in the range between 0.5 - 2.0mm². For Troubleshooting regarding the I/O board LED signals, see document no IPN 997-00012-50, SC200 System Controller Operation Handbook. Document No: - 4493-CM-EN-10989402 Page 15 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 16: Connections

    2.5. Compatible Software The following software is compatible with the SC200 system controller: • DCTools Configuration Software. Latest version is available free from www.powerware.com/downloads Page 16 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 17: Electrical

    3+1 Circuit with Alarm Contact IEC Category 2 Arrestor Rated Voltage Vc:275Vac Nominal voltage Vn:230-415Vac Nominal Discharge Surge Current In (8/20)µs – 20KA (L-N) (L-PE) (N-PE) Document No: - 4493-CM-EN-10989402 Page 17 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 18 Flexi -3G Installation & Commissioning Manual Chapter 2. Flexi - 3G System General Description Maximum Discharge Surge Current Imax (8/20)µs – 40KA. Environmental: IEC61643-1, DIN EN61643-11/A11 Page 18 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 19 3.4. Securing the Battery Cabinet ..............30 3.5. Securing the Power Cabinet to the Battery Cabinet........31 3.6. Securing the Power Cabinet to the Wall (if required) ......32 Document No: - 4493-CM-EN-10989402 Page 19 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 20: Cabinet Position

    4. The cabinet is suitable for mounting on concrete or other non-combustible surface only and is to be fixed to the building floor. 5. The cabinet must be positioned in a room with restricted access. Page 20 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 21: Battery Cabinet Parts Lists

    Battery Support Kit Screw M5x10 PH Pozi Washer Wavy M5 Floor Securing Bracket Washer Plain M10 Washer Locking M10 M10 Floor Anchor Bolt (Not in Kit) Document No: - 4493-CM-EN-10989402 Page 21 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 22: Parts List For The Optional Extension Kit

    3.2.5. Parts List for the Battery Support Strap Kit Quantity Item 1150mm High 1350mm High 1470mm High Description Cabinet Cabinet Cabinet (11040100) (11040100) (11040100) Battery Support Strap Screw M4x8 Captive Pozi Page 22 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 23: Battery Height Accommodation

    The Battery Cabinet will consist of various parts from the parts list and table above, depending on the configuration ordered. The assembly procedure for every cabinet configuration is described below. Document No: - 4493-CM-EN-10989402 Page 23 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 24: Assembling The Battery Cabinet

    1. With the aid of an assistant, position the Side Panel LH and Side Panel RH, on a level surface, approximately 600mm apart, as shown in Fig. 3-2 above Page 24 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 25: Fitting The Rear Panel

    4. Secure the Rear Panel to the Side Panels, using a Screw M5x10 PH Pozi and M5 Washer Wavy in 10 positions. 5. Tighten the Rear Panel Fixings to a torque of 2.9Nm. Document No: - 4493-CM-EN-10989402 Page 25 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 26: Fitting The Battery Support Bars

    3. Repeat points 1 & 2 for the other 2 Lower Battery Support Bars 4. Repeat for remaining supports referring to Table 3-1 Battery Height Accommodation on page 23 Page 26 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 27: Fitting The Battery Support Strap Kit

    2. Secure the Battery Tray Support Straps with the Support Strap Fixings and tighten to 2Nm . 3. Repeat points 1 to 6 for the Battery Tray forth from the bottom, if fitted. Document No: - 4493-CM-EN-10989402 Page 27 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 28: Fitting The Optional Battery Cabinet Door

    5. With all 3 Door Hinge Slots aligned with the Hinge Bracket Tabs on Side Panel RH allow the Battery Cabinet Door to rest on the Hinge Brackets. 6. Close Door Warning • DO NOT open the door beyond 90º Page 28 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 29: Fitting The Optional Extension Kit (1150Mm & 1350Mm Cabinets Only)

    6. Secure the Top Cover to the Side Panels, using the Washer Plain M5, Washer Wavy M5 and Nut M5 Full Hex. 7. Tighten the Fixings to a torque of 2.9 Nm. Document No: - 4493-CM-EN-10989402 Page 29 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 30: Securing The Battery Cabinet

    9. If required, fix the cabinet to the wall using appropriate wall anchors to secure the cabinets. 10. Tighten the Wall Anchor Fixings to the torque specified by the manufacturer. Page 30 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 31: Securing The Power Cabinet To The Battery Cabinet

    Fixings (M5x16 Pozi-drive Pan Head Screw, M5 Wavy Washer and M5 Plain Washer), in 4 positions. 3. Tighten the Power Cabinet to Battery Cabinet Fixings to a torque of 2.9Nm. Document No: - 4493-CM-EN-10989402 Page 31 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 32: Securing The Power Cabinet To The Wall (If Required)

    (if fitted). 2. Remove the DC Distribution Cover Insulator from the Power Cabinet and put to one side in a safe place (if fitted). Page 32 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 33 8. Fix Power Cabinet using appropriate wall anchors to secure the cabinet. 9. If fitted, refit the DC Distribution Cover Insulator to the Power Cabinet and secure using the 2 plastic push rivets Document No: - 4493-CM-EN-10989402 Page 33 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 34 Flexi -3G Installation & Commissioning Manual Chapter 3. Installation Procedure Page Intentionally Blank Page 34 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 35 4.5.3. Fitting Batteries 3 & 4..................41 4.5.4. Fitting the Battery Links.................. 42 4.5.5. Fitting the Battery Cables ................43 4.6. Populating Additional Battery Shelves if Required .........45 Document No: - 4493-CM-EN-10989402 Page 35 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 36: Introduction

    352mm 352mm 258mm Rack 1350 1325mm 419mm 419mm 308mm Rack 1470 1445mm 271mm 271mm 271mm 271mm Maximum battery weight allowed is 240KG per shelf Page 36 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 37: Installing The Battery Cables

    RHS. Strip the cable insulation to approx 8mm and insert into top of the MCB. Tighten to 3.5Nm for >25A type MCBs or 2.5Nm for <25A type MCBs. Document No: - 4493-CM-EN-10989402 Page 37 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 38: Loading The Battery Shelves

    2. Check that the Terminal Adaptor to Battery Fixings on each battery are tight 3. Measure the open circuit voltage of each battery. 4. Reject any batteries that are damaged or faulty. Page 38 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 39: Fitting The Batteries

    1. Fit Battery 1 into the position shown in Fig. 4-3 above, aligning the front edge of the battery with the front of the battery shelf. Document No: - 4493-CM-EN-10989402 Page 39 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 40: Fitting Battery 2

    1. Fit Battery 2 into the position shown in Fig. 4-4 above aligning the front edge of the battery with the front of the battery shelf. Page 40 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 41: Fitting Batteries 3 & 4

    1. Fit Batteries 3 & 4 into the positions shown in Fig. 4-5 above aligning the front edge of the batteries with the front of the battery shelf. Document No: - 4493-CM-EN-10989402 Page 41 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 42: Fitting The Battery Links

    11. Tighten the Link Fixings to the torque recommended by the battery manufacturer. 12. Refit the Battery Terminal Covers to Batteries 3 & 4. Page 42 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 43: Fitting The Battery Cables

    6. Fit the Battery Cable Common (Blue)+ve and secure with the Cable Lug Fixings. 7. Tighten the Cable Lug Fixings to the torque recommended by the battery manufacturer. Document No: - 4493-CM-EN-10989402 Page 43 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 44 10. Measure the voltage across the Battery MCB and ensure that this is less than 6V. If more than 6V, check the battery connections to the MCB. Page 44 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 45: Populating Additional Battery Shelves If Required

    1. If additional battery strings are required, follow the procedure in section 4.5. for Fitting the Batteries on page 39 for Battery Shelf 2. Document No: - 4493-CM-EN-10989402 Page 45 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 46 Fig. 4-10 All Battery Shelves Populated 2. If further battery strings are required, follow the procedure in section 4.5. for Fitting the Batteries on page 39. Page 46 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 47 5.2.1. Align the Rectifier with the guides..............50 5.2.2. Push in the Rectifier ..................50 5.2.3. Secure the Rectifier ..................51 5.2.4. Fitting Blanking Plates ..................52 Document No: - 4493-CM-EN-10989402 Page 47 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 48: Rectifier Position Numbers

    DC load busbars, it is necessary to install the rectifiers in a particular sequence, with reference to the tables in sections 6.4.4. , 6.5.3. & 6.6.3. Page 48 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 49: General Notes For Installing A Rectifier

    • To avoid electric shock do not place hands inside the rectifier shelf. • Do not attempt to disassemble faulty rectifiers. Return them for service or replacement in their original packaging. Document No: - 4493-CM-EN-10989402 Page 49 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 50: Align The Rectifier With The Guides

    6.6.3. , align the rectifier with the guides in the magazine. 5.2.2. Push in the Rectifier • Keep fingers clear to avoid injury. 1. Slowly push in the rectifier until engaged with the connector. Page 50 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 51: Secure The Rectifier

    Chapter 5. Rectifier Installation 5.2.3. Secure the Rectifier Fig. 5-4 Securing the Rectifier 1. Tighten the rectifier retaining screw to a torque of 1.7Nm. Document No: - 4493-CM-EN-10989402 Page 51 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 52: Fitting Blanking Plates

    1. Place the Rectifier Blanking Plate in position on the RM10 Magazine. 2. Tighten the Blanking Plate Retaining Screw to a torque of 1.7Nm. Procedure complete Page 52 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 53 6.6. AC Installation for PBA-03 .................60 6.6.1. AC Wiring Option..................... 60 6.6.2. AC Connection Information ................61 6.6.3. Installing Rectifiers in a PBA-03 System to Balance Phases...... 61 Document No: - 4493-CM-EN-10989402 Page 53 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 54: Warnings

    6.2.4. For all other conditions and arrangements a design to BS7671 must be undertaken by : Eaton Power Solutions Ltd. or A suitable qualified electrical designer to BS7671. Page 54 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 55: Ac Installation

    If it is not required to continue the installation work then re-fit the distribution section clear plastic insulation panel and the distribution front panel. Procedure complete Document No: - 4493-CM-EN-10989402 Page 55 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 56: Ac Installation For Pba-01

    Earth Connector 2-way link bar 3-way link bar Fig. 6-2 AC Connections to Power Box PBA-01 Tighten the terminal screws to a torque of 5.6Nm. Page 56 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 57: Ac Connection Information

    Phase Connected Rectifier Position in Cabinet from Left to Installation Sequence Right Ø1 Ø2 Ø3 Table 6-2 Installing Rectifiers in a PBA-01 Power Supply Unit Document No: - 4493-CM-EN-10989402 Page 57 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 58: Ac Installation For Pba-02

    Fig. 6-5 AC Connections to Power Box PBA-02 Tighten the Earth Connector terminal screw to a torque of 5.6Nm. Tighten the Isolator terminal screws to a torque of 2.5Nm Page 58 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 59: Ac Connection Information

    Cabinet from Left to Installation Sequence Right Ø1/Ø2 Ø2/Ø3 Ø1/Ø3 Ø1/Ø2 Ø2/Ø3 Ø1/Ø3 Ø1/Ø2 Ø2/Ø3 Ø1/Ø3 Table 6-4 Installing Rectifiers in a PBA-02 Power Supply Unit Document No: - 4493-CM-EN-10989402 Page 59 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 60: Ac Installation For Pba-03

    Ø3 8 x AC Connectors Earth Connector Fig. 6-8 AC Connections to Power Box PBA-03 Tighten the terminal screws to a torque of 3.4Nm. Page 60 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 61: Ac Connection Information

    Terminals Cabinet from Left to Installation Sequence Right Ø1 Ø2 Ø3 Ø1 Ø2 Ø3 Table 6-6 Installing Rectifiers in a PBA-03 Power Supply Unit Document No: - 4493-CM-EN-10989402 Page 61 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 62 Flexi -3G Installation & Commissioning Manual Chapter 6. Installation of AC Cables Page Intentionally Blank Page 62 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 63 7.2.1. Remove panels (if fitted) ................. 66 7.2.2. Install load cables.................... 67 7.2.3. Terminate load cables ..................68 7.2.4. Refit panels (if required) ................. 68 Document No: - 4493-CM-EN-10989402 Page 63 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 64: Dc Distribution

    The maximum quantity of load MCB’s in the Power Cabinet is up to 22 x 18mm load MCB’s. A range of MCB ratings are available. Contact Eaton for further information (refer to section 1.5. Contact Information on page 6). The Power Supply Unit is POSITIVE EARTH. Ensure that the correct polarity is observed throughout.

  • Page 65: B.ii. Temperature De-Rating For Merlin Gerin Mcbs

    50˚C ambient is the maximum limit for cabinets using Merlin Gerin MCBs 7.1.3.C. Cable The maximum temperature rating for load and battery cables is 80˚C. Document No: - 4493-CM-EN-10989402 Page 65 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 66: Load Cable Installation

    2. Remove the 2 plastic push rivets securing the optional DC Distribution Cover Insulator to the Power Cabinet, remove the cover and set aside. Page 66 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 67: Install Load Cables

    2. Install the load cables through the Cut-out Panel for DC Cable Entry at the top of the cabinet. 3. Use the slotted cable tie bar on top of the cabinet to support the load cables. Document No: - 4493-CM-EN-10989402 Page 67 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 68: Terminate Load Cables

    7.2.4. Refit panels (if required) 1. If it is not required to continue the installation work then re-fit the optional DC Distribution Cover Insulator. Procedure complete Page 68 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 69 Topic Page No 8.1. Introduction 70 8.1.1. Rectifier Configuration..................70 8.1.2. Battery Configuration..................70 8.2. Installation Inspection 8.3. System Start-Up 8.4. Alarm Tests 71 Document No: - 4493-CM-EN-10989402 Page 69 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 70 9. Check the voltage across the MCB is less than 6V 10. Close the Battery MCB(s) 11. Close the Load MCB(s) (if applicable) Page 70 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 71 Switch on the Load On the SC200 controller the Minor Alarm LED (Yellow) or MCB after test the Major Alarm LED (Red) will be extinguished Document No: - 4493-CM-EN-10989402 Page 71 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 72 Flexi -3G Installation & Commissioning Manual Chapter 8. Commissioning Page Intentionally Blank Page 72 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 73 Appendix G. Routines/Faults Record ............86 Appendix H. Sample Electrical Measurement & Record Schedule .....87 Appendix I. Sample Electrical Completion & Initial Inspection & Testing Certificate ......................92 Document No: - 4493-CM-EN-10989402 Page 73 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 74: Appendix A. Cabinet Dimensions And Mass

    Circuit Diagram PBA-01 (Sheet 1) 11084700 Circuit Diagram PBA-01 (Sheet 2) 11084800 Circuit Diagram PBA-02 (Sheet 1) 11084800 Circuit Diagram PBA-02 (Sheet 2) 11084900 Circuit Diagram PBA-03 Page 74 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 75: Appendix B.1 Pba-01 System Wiring Diagram

    Supplied without contractual or other liability for errors or omisions where used for manufacture by the company. SHEET Fig. 9-1 PBA-01 Wiring Diagram Sheet 1 Document No: - 4493-CM-EN-10989402 Page 75 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 76: Appendix B.2 Pba-01 System Wiring Diagram

    Supplied without contractual or other liability for errors or omisions where used for manufacture by the company. SHEET Fig. 9-2 PBA-01 Wiring Diagram Sheet 2 Page 76 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 77: Appendix B.3 Pba-02 System Wiring Diagram

    Supplied without contractual or other liability for errors or omisions where used for manufacture by the company. SHEET Fig. 9-3 PBA-02 Wiring Diagram Sheet 1 Document No: - 4493-CM-EN-10989402 Page 77 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 78: Appendix B.4 Pba-02 System Wiring Diagram

    GR / 6 - GREY 6mmSQ TRI-RATED UL1015 © BL / 6 - Blue 6mmSQ TRI-RATED UL1015 Fig. 9-4 PBA-02 Wiring Diagram Sheet 2 Page 78 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 79: Appendix B.5 Pba-03 System Wiring Diagram

    SCALE Supplied without contractual or other liability for errors or omisions where used for manufacture by the company. SHEET Fig. 9-5 PBA-03 Wiring Diagram Document No: - 4493-CM-EN-10989402 Page 79 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 80: Appendix C. Installation & Commissioning Record Example

    Type Manufacturer Rating Serial no Mod/rev level Phase Date APR48-3G EATON BATTERIES Battery No. Battery Battery Date of Manufacture Date of Type Manufacturer Installation Document No: - 4493-CM-EN-10989402 Page 80 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 81 All MCBs and Isolator switches are off Y / N Inspection completed and corroborated by:- (name & signature 1) _________________________ (name & signature 2) __________________________ Document No: - 4493-CM-EN-10989402 Page 81 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 82 Documents to be left on site: Site Acceptance Certificate* Any other Test Sheets VERIFICATION & SIGN OFF DATE: SIGNATURE: PRINT NAME: COMPANY POSITION: Page 82 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 83: Appendix D. Monobloc Test Record

    Flexi -3G Installation & Commissioning Manual Chapter 9. Appendices Appendix D. Monobloc Test Record 12V Monobloc, 48V String Block Number Open Circuit Voltage, V Document No: - 4493-CM-EN-10989402 Page 83 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 84: Appendix E. Battery Discharge Test Record

    Date Inspection Output Output Amps Output Output Amps Amps Volts Amps Volts Note: This form may be photocopied and results appended to this manual. Page 84 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 85: Appendix F. Replacement/Recoveries Record

    Manufacturer Manu- Type Manufacturer Manu- Change facture facture MISCELLANEOUS Recovered Replacement Item Serial Mark Mod/Rev Date of Item Description Serial No. Manufacturer Level Change Document No: - 4493-CM-EN-10989402 Page 85 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 86: Appendix G. Routines/Faults Record

    Rack Designation: Floor: Unit: Suite: ROUTINES AND FAULTS Routines Faults Task Loc/ O/Load Details Details Date Signature Code Amps Volts Check Of Fault Of Clear Page 86 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 87: Appendix H. Sample Electrical Measurement & Record Schedule

    Current Cable Size Protective Device Circuit Circuit Details (Designer to Prospe and Fixed Type Rating complete) Length ctive Equipment Served mm² mm² S/C kA Document No: - 4493-CM-EN-10989402 Page 87 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 88 ‘Y’ if Bonding Non Op 3N/E correct Ω @ 2S M Ω M Ω M Ω M Ω M Ω M Ω Ω Ω Page 88 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 89 IP2X IP4X PASS Applied Pass Company Name or OUC: Volts Date: TEST INSTRUMENTS Type Manufacturer/Model No. Serial Number INSULATION TESTER ELI TESTER R.C.D. TESTER Document No: - 4493-CM-EN-10989402 Page 89 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 90 If installation connects to existing wiring with non-harmonised colours, warning label(s) fitted, Yes/No? Test Engineer Name: Company Name or OUC: Test Engineer Signature: Date: * To be completed by the user Page 90 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 91 Flexi -3G Installation & Commissioning Manual Chapter 9. Appendices EFLI PSSC Equipment Type NOTES. EFLI & PSSC measured at installed equipment input terminals Document No: - 4493-CM-EN-10989402 Page 91 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...

  • Page 92: Appendix I. Sample Electrical Completion & Initial Inspection & Testing Certificate

    Company Name Address: Next Inspection: I/We the designer(s), recommend that this installation be further inspected and tested after an interval of not more than: Page 92 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 93 The attached Measurement & Record Schedules (MR 16s) are part of this document and this certificate is only valid when Measurement & Records are attached to it. Measurement & Records are attached: Document No: - 4493-CM-EN-10989402 Page 93 of 94 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...
  • Page 94 Site applied insulation devices Protection by separation of circuits Functional testing of assemblies Protection against direct contact by barrier or enclosure provided during erection Page 94 of 94 Document No: - 4493-CM-EN-10989402 Copyright © 2008-2009 Eaton Corporation. All Rights Reserved...