Eaton COOPER POWER Series Installation And Operation Instructions Manual
Eaton COOPER POWER Series Installation And Operation Instructions Manual

Eaton COOPER POWER Series Installation And Operation Instructions Manual

Form 6 triple-single microprocessor-based yard mount recloser control

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Reclosers
MN280085EN
Form 6 triple-single microprocessor-based yard mount recloser
control installation and operation instructions
COOPER POWER
Effective July 2018
Supersedes May 2017
SERIES

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Summary of Contents for Eaton COOPER POWER Series

  • Page 1 COOPER POWER Reclosers SERIES Effective July 2018 MN280085EN Supersedes May 2017 Form 6 triple-single microprocessor-based yard mount recloser control installation and operation instructions...
  • Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to...
  • Page 3: Table Of Contents

    Contents DISCLAIMER OF WARRANTIES AND LIMITATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 OF LIABILITY .
  • Page 4: Safety For Life

    FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service.
  • Page 5: Product Information

    ANSI standards NOVA STS Single-Tank, Triple-Single recloser ● ● Eaton Cooper Power series reclosers are designed and The Form 6-TS control operates the triple-single reclosers tested in accordance with the following ANSI standards: representing phases A, B, and C. C37 .60 and C37 .85 and ANSI Guide C37 .61.
  • Page 6 Form 6 triple-single microprocessor-based yard mount recloser control Analysis tools include data profiler, fault locating, event operations are performed with Form 6 ProView interface recording, TCC Editor II, Idea Workbench, and oscillography software on a personal computer. functions, including oscillography replay. The ProView interface program software includes additional Metering functions include demand and instantaneous current functions used to create and graphically display Time Current...
  • Page 7 Form 6 triple-single microprocessor-based yard mount recloser control Once locked out, the control must be closed via the Phase/ground sequencing operator panel or SCADA communications. This resets the Phase and ground share the same sequence position. control to the start of the operating sequence. As the position sequence advances, the phase and ground TCCs advance together to maintain proper coordination with The following chain of events occurs for an operating...
  • Page 8 Form 6 triple-single microprocessor-based yard mount recloser control CONTROL OK A PHASE FAULT ALARM A PHASE VOLTAGE INDICATOR 4 CONTROL POWER INDICATOR 5 B PHASE FAULT ABOVE MIN TRIP B PHASE VOLTAGE LED Indicators CONTROL LOCKOUT C PHASE FAULT INDICATOR 1 C PHASE VOLTAGE INDICATOR 6 RECLOSER OPEN...
  • Page 9 Form 6 triple-single microprocessor-based yard mount recloser control LCD Display The four LCD menu function keys activate specific menu commands. When a command appears in the LCD display The LCD Display is a backlit 4-line, 20-character display that directly above one of the four LCD menu function keys, the provides extensive distribution system, recloser, and control user can press the key to accept/select the command.
  • Page 10 Form 6 triple-single microprocessor-based yard mount recloser control RIF Comm Failure: This alarm indicates a loss of ABOVE MINIMUM TRIP: The red LED indicates the current ● ● communication from the RIF (Recloser Interface) circuit exceeds the level set for minimum trip. board to the main CPU circuit board.
  • Page 11 Form 6 triple-single microprocessor-based yard mount recloser control TRIP (Lockout) pushbutton IMPORTANT The TRIP pushbutton (Figure 5) provides front-panel access Hot Line Tag is intended solely for live-line work to trip (lockout) the recloser. When pressed, the TRIP applications, such as maintenance, repairs or improvements pushbutton opens the recloser and locks out the control.
  • Page 12 Form 6 triple-single microprocessor-based yard mount recloser control The Form 6 control operator panel one-touch function keys A phase select, b phase select, c phase select are illustrated in Figure 6. The Form 6 Triple-Single control when in Single-Phase Trip/Single-Phase Lockout mode has phase selection keys available for the user to indicate only which phase of the GND TRIP SUPERVISORY...
  • Page 13: Control Features

    Form 6 triple-single microprocessor-based yard mount recloser control The default text message on the LCD displays the mode of The OPTION #1, OPTION #2, and OPTION #3 function the triple-single configuration and the status of each phase. keys are intentionally not defaulted to any function. The functions are assigned to each OPTION key via the Idea With the yellow operating handle of the selected phase Workbench application.
  • Page 14 Form 6 triple-single microprocessor-based yard mount recloser control Thermostatically controlled heater Minimum Response Time with a range of 0.01 to ● ● 1 seconds in .001 second increments. The control includes a standard 15 (120 VAC) / 30 (240 VAC) Watt thermostatically controlled heater (ON 70 °F , OFF High Current Trip multiplier with a range of 1 to ●...
  • Page 15 Form 6 triple-single microprocessor-based yard mount recloser control Discrete SCADA communications otee: The configuration settings are programmable. The control provides five configurable output status Oscillography automatically initiates trigger points for the contacts and three configurable input control contacts as following functions: standard.
  • Page 16: Communications

    Form 6 triple-single microprocessor-based yard mount recloser control Over/undervoltage protection Data profiler The control includes single-phase and three-phase A fully-configurable data profiler is available which allows the undervoltage tripping. The control also includes three-phase user to collect information by sampling data at selectable overvoltage tripping.
  • Page 17: Control Information

    Form 6 triple-single microprocessor-based yard mount recloser control Ethernet communications When a communication protocol is selected for the optional communication boards (serial fiber or the RS-485 serial port), ProView over TCP/IP ● ● the RS-232 serial port is defaulted to ProView interface software protocol.
  • Page 18: Installation Procedure

    Form 6 triple-single microprocessor-based yard mount recloser control Installation procedure Initial programming prior to installation CAUTION Equipment misoperation . Do not connect this control to an energized recloser until all control settings have been properly programmed and verified . Refer to the programming information for this control .
  • Page 19: Control Cable

    Form 6 triple-single microprocessor-based yard mount recloser control Control cable Control Cable Length: 15.24 meters (50 feet) between ● ● the Form 6-TS yard mount control and the junction box. WARNING NOVA STS recloser Hazardous voltage . Recloser and control must be solidly Control Cable Length: 24.39 meters (80 feet) between ●...
  • Page 20: Locking The Control

    Form 6 triple-single microprocessor-based yard mount recloser control Locking the control Use the smaller hole for shackle diameters of .177–295” . ● ● The handles on the Form 6 control cabinet are able to accept Use the larger hole for shackle diameters of .295–.394” . ●...
  • Page 21: Grounding The Control

    Form 6 triple-single microprocessor-based yard mount recloser control Grounding the control WARNING IMPORTANT Hazardous voltage . Recloser and control must All external inputs to the Form 6 recloser control must be routed within 8 inches of their corresponding ground. During be solidly grounded .
  • Page 22: Customer Connections For Dc Power And Ac Voltage Sensing

    Form 6 triple-single microprocessor-based yard mount recloser control Customer connections for DC power and The control should be grounded per the information in the 5-6) Grounding the control section. AC voltage sensing LOAD SENSING CONNECTIONS DANGER Hazardous voltage . Do not connect potential transformer low-voltage secondaries to the control LOW VOLTAGE 120/240...
  • Page 23 Form 6 triple-single microprocessor-based yard mount recloser control AC power requirements DANGER The transformer required for power is a minimum of 1 kVA. Hazardous voltage . Do not connect potential otee: AC voltage is required for the internal cabinet heater transformer low-voltage secondaries to the control and the 120 VAC GFI Duplex Outlet accessory.
  • Page 24 Form 6 triple-single microprocessor-based yard mount recloser control DANGER WARNING Hazardous voltage . Do not connect potential Hazardous voltage . Before applying power to the control, transformer low-voltage secondaries to the control confirm that male pins of the input power receptacle are through cables or other wiring until the unit is installed electrically insulated to prevent unintentional contact in the field .
  • Page 25 Form 6 triple-single microprocessor-based yard mount recloser control DANGER WARNING Hazardous voltage . Do not connect potential Hazardous voltage . Before applying power to the control, transformer low-voltage secondaries to the control confirm that male pins of the input power receptacle are through cables or other wiring until the unit is installed electrically insulated to prevent unintentional contact in the field .
  • Page 26 Form 6 triple-single microprocessor-based yard mount recloser control DANGER WARNING Hazardous voltage . Do not connect potential transformer Hazardous voltage . Before applying power to the control, low-voltage secondaries to the control through cables confirm that male pins of the input power receptacle are or other wiring until the unit is installed in the field .
  • Page 27 Form 6 triple-single microprocessor-based yard mount recloser control DANGER WARNING Hazardous voltage . Do not connect potential transformer Hazardous voltage . Before applying power to the control, low-voltage secondaries to the control through cables confirm that male pins of the input power receptacle are or other wiring until the unit is installed in the field .
  • Page 28: Before Placing The Control And The Recloser Into Service

    Form 6 triple-single microprocessor-based yard mount recloser control DANGER WARNING Hazardous voltage . Do not connect potential transformer Hazardous voltage . Before applying power to the control, low-voltage secondaries to the control through cables confirm that male pins of the input power receptacle are or other wiring until the unit is installed in the field .
  • Page 29 Form 6 triple-single microprocessor-based yard mount recloser control Customer connections for remote and supervisory Table 3 . Ratings table for output status contacts operation checked and completed in accordance with CO1 through CO12 (TB1, TB3, and TB4) proper shielding and surge protection. (resistive load –...
  • Page 30 Form 6 triple-single microprocessor-based yard mount recloser control Customer-Supplied Voltage Inputs** **Whetting voltage is also available from the **Whetting voltage is also available from Form 6 Recloser Control on Terminal Block TB9. the Form 6 Recloser Control on Refer to Figure 21 or Figure 22, as appropriate. Terminal Block TB9.
  • Page 31 Form 6 triple-single microprocessor-based yard mount recloser control Figure 20 . Form 6-TS yard mount recloser control discrete interface board accessory and default configurations . These default contact input/outputs are completely configurable via the idea workbench INSTALLATION AND OPERATION INSTRUCTIONS MN280085EN July 2018...
  • Page 32 Form 6 triple-single microprocessor-based yard mount recloser control FORM 6-TS YARD MOUNT RECLOSER CONTROL SHIELD Factory-Supplied Customer Wiring 28 VDC Whetting Voltage Terminals 28 VDC Whetting Voltage Customer Wiring — REMOTE Three-Phase Supervisory Trip and Lockout Three-Phase Supervisory Close Three-Phase Remote Trip and Lockout...
  • Page 33 Form 6 triple-single microprocessor-based yard mount recloser control REMOTE BOX NOTES: Arresters to be metal oxide varistors (MOVs) 320 VAC, 150 Joules or equivalent. External lead resistance must not exceed 200 ohms. Typical Customer Supplied Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I/O board terminals.
  • Page 34: Using Removable Inserts

    Form 6 triple-single microprocessor-based yard mount recloser control Rear panel RS-232 communication port J1-RS-232 pin assignments Table 5 indicates the pin assignments for the rear panel RS-232 communication port (Figure 23). Refer to Figure 24 for pin identification. Refer to Communication protocols for additional information. Refer to the Accessories section of this manual for additional communication options.
  • Page 35 Form 6 triple-single microprocessor-based yard mount recloser control Removable LED IMPORTANT status indicator panel Laminate the removable inserts prior to installing. This will seal the ink/toner and avoid damage to the front panel. Gently push the removable insert from right to left into the right side of the operating panel (Figure 25) or down into the programming panel LED indicator section (Figure 25).
  • Page 36: Accessories

    Form 6 triple-single microprocessor-based yard mount recloser control Accessories Cable locking sleeves To prevent detachment of the control cable from the control These accessories are available. Contact your Eaton cabinet by unauthorized personnel, cable-locking sleeves representative for additional information. (Catalog Number KME6-1772-X) are available to enclose the cable plug.
  • Page 37: Communication Board Accessories

    (RTU), wireless, telephone modem, is 2000 m with 62.5/125 µm multi-mode fiber. Consult your Ethernet network, or other communication devices. The Eaton representative for availability of long haul solutions. following options are available: Link communication speed is controlled through software and can be set at: 1200, 2400, 4800, 9600, 19.2 k, and...
  • Page 38: Testing

    Form 6 triple-single microprocessor-based yard mount recloser control Standard (No Communication Option) RS-485 Communication Serial Fiber RS-485 C NON-ECHO IRIG-B IRIG-B IRIG-B Default J4 – ETHERNET – J3 J4 – ETHERNET – J3 J4 – ETHERNET – J3 J4 – ETHERNET – J3 Primary Ethernet Interface...
  • Page 39: Remove The Control From Service

    Form 6 triple-single microprocessor-based yard mount recloser control Remove control AC sensing voltage from the control LCD Display using a separate disconnect switch. METERING SETTINGS OPER RESET COUNTER TARGETS CAUTION LAMP TEST Key ALARMS EVENTS Hazardous voltage . Open CT secondaries can generate MENU CHANGE LAMP TEST...
  • Page 40: Return The Control To Service

    Form 6 triple-single microprocessor-based yard mount recloser control Use this circuit to simulate load current and for testing Verify that all control settings are correct prior minimum trip operation and sequencing the mechanism to installation. with the Form 6-TS control for each phase. WARNING Variable 115Vac...
  • Page 41: Additional Information

    Factory-authorized service centers Factory-authorized service centers are located throughout the continental United States to provide maintenance, CAUTION repair and testing services for Eaton’s Cooper Power series controls and reclosers. For further information, contact your This equipment requires routine inspection and Eaton representative.
  • Page 42 Form 6 triple-single microprocessor-based yard mount recloser control This page intentionally left blank. INSTALLATION AND OPERATION INSTRUCTIONS MN280085EN July 2018...
  • Page 43 Form 6 triple-single microprocessor-based yard mount recloser control This page intentionally left blank. INSTALLATION AND OPERATION INSTRUCTIONS MN280085EN July 2018...
  • Page 44 United States Eaton.com/cooperpowerseries © 2018 Eaton All Rights Reserved Printed in USA Eaton is a registered trademark. For Eaton's Cooper Power series product Publication No. MN280085EN information KA 2048-652 Rev: 03 call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries.

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