Johnson Controls FRICK QUANTUM LX Operation
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Johnson Controls FRICK QUANTUM LX Operation

Compressor control panel
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OPERATION
FRICK
QUANTUM™ LX
®
COMPRESSOR
CONTROL PANEL
Version 7.0x
Form 090.022-O (MAY 2012)
OPERATION
File:
SERVICE MANUAL - Section 90
Replaces:
090-022 O (SEPT 2011)
Dist:
3, 3a, 3b, 3c

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  • Page 1 Form 090.022-O (MAY 2012) OPERATION File: SERVICE MANUAL - Section 90 Replaces: 090-022 O (SEPT 2011) Dist: 3, 3a, 3b, 3c OPERATION FRICK QUANTUM™ LX ® COMPRESSOR CONTROL PANEL Version 7.0x...

  • Page 2: Table Of Contents

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 2 OPERATION TABLE OF CONTENTS TYPICAL SYSTEM CONFIGURATION......................4 QUANTUM™ LX CONTROL PANEL........................4 Using A Web Browser (Ethernet)..........................5 Operator Access.................................6 To Change Setpoints............................6 Keys And Key Functions............................7 MENU STRUCTURE.............................8 OPERATING DISPLAY SCREENS........................9 OPERATING STATUS (HOME)...........................9 OPERATING VALUES Sequencing................................13...
  • Page 3 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 3 Panel..................................61 CALIBRATION Pressure..................................63 Temperature................................64 Capacity/Volume...............................65 Motor/Miscellaneous..............................66 PHD Monitoring................................67 Analog Outputs – Retransmitting Outputs.........................68 Analog Outputs.................................69 Auxiliary Analogs – Page 1............................70 Auxiliary Analogs – Page 2............................71 CONFIGURATION Compressor................................72 Communications...............................74 Ethernet..................................76 Security..................................78 SESSION................................79 SERVICE...

  • Page 4: Typical System Configuration

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 4 OPERATION TYPICAL SYSTEM CONFIGURATION Frick Compressor packages may be used individually, or display graphic screens, which represent various aspects in groups. This section will describe some of the various of compressor operation. By pressing a key on the key- confi...

  • Page 5: Using A Web Browser (Ethernet)

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 5 USING A WEB BROWSER (ETHERNET) The Quantum™ LX Compressor interface may be ac- Press the [Enter] key on your computer keyboard, and cessed from any web browser. This feature allows any if everything is connected and confi...

  • Page 6: Operator Access

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 6 OPERATION OPERATOR ACCESS Operator access to this system is through various screens. Some screens are for informational purposes only, and A screen is the physical representation of data on the dis- cannot be modifi...

  • Page 7: Keys And Key Functions

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 7 KEYS AND KEY FUNCTIONS Function The following is a list of the labeled keypad keys and the DECIMAL [.] - This key is used when actions that occur when they are pressed: entering a decimal value in a data fi...

  • Page 8: Menu Structure

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 8 OPERATION MENU STRUCTURE Sequencing Vyper User Defined Harmonic Filter Vyper... r... Vyper Coolant Safeties Current History History Trending Setup Real Time Trending Trending... History Trending Maintenance Real Time Data Log Event Log History Data Log Hist stor...

  • Page 9: Operating Display Screens

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 9 OPERATING DISPLAY SCREENS Operating Status (Home) ACCESSING: Home DESCRIPTION: This is the default screen (also called the Home screen). After the Quantum™ LX has booted, this screen will appear. The most important information about the compressor and the applicable subsystems operation is displayed here.
  • Page 10 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 10 OPERATION CAPACITY/VOLUME - Shows what is presently con- of the shutdown. This visual alarm will help trolling the Slide Valve and from what source it was get the attention of the operator in a noisy initiated.
  • Page 11 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 11 The automatic cycling control setpoints of • Start Inhibit Still In Prelube - A Start com- the active capacity control are used. mand has already been sent. The Compres- sor Run status is Starting and will transition •...
  • Page 12 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 12 OPERATION • Mode 2 OTHER PRESSURES AND TEMPERATURE BOX - The • Mode 3 following sensor information is displayed: • Mode 4 • Oil Pressure - The Oil Pressure Is mea- SUCTION PRESSURE &...

  • Page 13: Operating Values

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 13 OPERATING VALUES - Sequencing ACCESSING: Operating Values… Sequencing DESCRIPTION: This screen will be available if Sequencing is enabled in Compressor confi guration. This is strictly a status screen; no values can be changed from here. The following is a description of the Sequencing strategy: attempts to start an additional compressor.
  • Page 14 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 14 OPERATION pressor is then flagged as Unable to Start for 1 Load Procedure hour. After that time the leader may again try to If the leader compressor’s Suction Pressure is restart the compressor if additional capacity is above the Capacity Control setpoint, the needed.
  • Page 15 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 15 Lower Proportional Band) * Lower pressor is running, it will allow a Booster com- Cycle Time pressor to start. If the Difference is greater than the Lower Pro- After the fi rst High Stage compressor begins portional Band: to run, compressors in both systems will cycle on and off as their Control Inputs move up and...

  • Page 16: User Defi Ned Operating Status

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 16 OPERATION OPERATING VALUES - User Defi ned Operating Status Operating Values… User Defined ACCESSING: DESCRIPTION: The purpose of this screen is to allow the user to assign additional analog channels to be more readily viewable.

  • Page 17: Vyper

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 17 OPERATING VALUES – VYPER™ - Vyper™ ACCESSING: Operating Values… Vyper Vyper… DESCRIPTION: This screen only appears if a Vyper™ drive is installed. The screen is used to view and change specifi c operating values having to do with the Vyper™...

  • Page 18: Modes

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 18 OPERATION MODES ACCESSING: Mode DESCRIPTION: The purpose of this screen is to allow the user to assign operational states (such as manual or automatic) to the various modes shown on the screen. The following pull-down menus are shown here: Pump (if enabled): Compressor:...
  • Page 19 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 19 SAFETIES - Current Safeties ACCESSING: Safeties… Current DESCRIPTION: The Current Safeties screen shows the Warnings and Shutdowns that have recently occurred (up to 50). When a warning or shutdown is triggered, a blue descriptive message shows on this screen. The date and time of the warning or shutdown occurrence is shown to the right of its description.
  • Page 20 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 20 OPERATION SAFETIES - Safety History ACCESSING: Safeties… History DESCRIPTION: The Safety History screen shows the warnings and shutdowns that have recently occurred (up to 50 maximum). When a warning or shutdown is triggered, a blue descriptive message shows on this screen. The date and time of the warning or shutdown occurrence is shown to the right of its description, followed by the date and time that the safety was cleared (if applicable, from the Current Safeties screen).

  • Page 21: System Status Trending Trending Setup

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 21 SYSTEM STATUS -Trending - Trending Setup ACCESSING: System Status… Trending… Trending Setup DESCRIPTION: This is the Trending Setup screen. Up to eight channels can be monitored in real time fashion (as the values are changing), and up to eight channels monitored as a history (long after they have happened).

  • Page 22: Real Time Trending

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 22 OPERATION The following screen command keys are provided: The xx in both of these fi les will be replaced with the ID number of the Quantum™ LX. When the fi les Upload Data Trending Files To USB Device - Press- appear in the screen window, simply right click on ing this key initiates an uploading of the Real Time...

  • Page 23: History Trending

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 23 SYSTEM STATUS -Trending - History Trending ACCESSING: System Status… Trending… History Trending DESCRIPTION: This is the History Trending screen. It is accessible from the Main Menu by pressing [System Status…], then Trending, and fi...

  • Page 24: Real Time Data Log

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 24 OPERATION SYSTEM STATUS -Trending - Real Time Data Log System Status… Trending… Real Time Data Log ACCESSING: DESCRIPTION: This screen will display in a tabular format, the numerical data values as selected on the Real Time Trending Setup screen.

  • Page 25: History Data Log

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 25 SYSTEM STATUS -Trending - History Data Log System Status… Trending… History Data Log ACCESSING: DESCRIPTION: This screen will display in a tabular format, the numerical data values as selected on the Real Time Trending Setup screen.

  • Page 26: Maintenance

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 26 OPERATION SYSTEM STATUS - Maintenance ACCESSING: System Status… Maintenance DESCRIPTION: Using this screen, the user can view up to nine (9) pre-programmed maintenance schedules, as well as eight (8) user defi nable maintenance schedules. Each of the user defi ned schedules may be custom named. This screen is based upon the Maintenance Schedule that is provided in the IOM manual for the specifi...

  • Page 27: Event Log

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 27 SYSTEM STATUS - Event Log ACCESSING: System Status… Event Log DESCRIPTION: This screen is used to log certain messages and events that are generated through normal unit opera- tion. Occurrences such as normal power up and power down sequences, as well as all maintenance schedule mes- sages (see the Maintenance screen for more information on these messages).

  • Page 28: Vsd Energy Savings

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 28 OPERATION SYSTEM STATUS - VSD Energy Savings ACCESSING: VSD Energy Savings System Status… DESCRIPTION: This screen provides a Slide Valve profi le for the compressor. This screen breaks down the total time that the compres- range represents the percentage of time that the Slide sor has been in the Running state since the date in the Valve is in that range.

  • Page 29: Kwh Monitoring

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 29 SYSTEM STATUS – kWh Monitoring ACCESSING: kWh Monitoring System Status… DESCRIPTION: This screen allows for monitoring of the Kilowatt hours that have been used by the compressor. This screen provides the Kilowatt hours that the compres- to 0 and will set the date beside the reset button to the sor has used since the date in the Figures Are Since row.

  • Page 30: Setpoints Capacity Control

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 30 OPERATION SETPOINTS - Capacity Control ACCESSING: Setpoints… Capacity… Mode DESCRIPTION: The Capacity Control Mode 1 -4 screens are identical in appearance (with the exception that Low Suc- tion will only appear if Suction Pressure has not been selected as the controlling mode). All setpoints having to do with Capacity Control, Autocycle, Mode Safeties and Low Suction are found here.
  • Page 31 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 31 point at which the compressor will neither load With the actual pressure at 21 PSIG, the nor unload. proportional component would be 20%. The Proportional Component is calculated as: Dead Band Low - A band, measured in the units of the Capacity Control setpoint, below the set- [(Actual Value –...
  • Page 32 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 32 OPERATION Reverse Acting - As the Capacity Control value ing will occur if the Process Tempera- rises above the capacity control setpoint, these ture drops below 35.0 F. setpoints will protect the compressor by de- creasing the capacity, or if necessary shutting If the Control Direction for a Mode is set to Re- down the compressor.

  • Page 33: Sequencing - System 1 Setup

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 33 SETPOINTS - Sequencing - System 1 Setup ACCESSING: Setpoints… Sequencing… System 1 Setup DESCRIPTION: This screen will be available if Sequencing is enabled in Compressor confi guration. The screen shown represents Sys tem 1.

  • Page 34: Compressor Safeties

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 34 OPERATION dress here. This will identify each of the possible eight • Manual -- Browser compressors to the Leader. A row with a 0 (zero) as the sequencing ID will be ignored. The lowest number Capacity Mode - will identify which compressor is to be the Leader.
  • Page 35 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 35 setpoint, for the shutdown time delay, the is 100%, then the slide stop will be given compressor will shut down. an increase command simultaneous to the slide valve unload command. Once the slide •...
  • Page 36 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 36 OPERATION ing control settings will be active: • [Oil Log] • [Port Value] – If the Economizer is On and • Disabled – Oil Log is disabled. the Pressure Input selection is not Disabled, this setpoint is used in calculating the Vol- •...

  • Page 37: Package Safeties

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 37 SETPOINTS - Package Safeties ACCESSING: Setpoints Setpoints Package Package … DESCRIPTION: Package safeties are important for the safe operation of the compressor. The following pull-down menus and setpoint boxes may ing time delay, a warning occurs.
  • Page 38 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 38 OPERATION greater than or equal to this setpoint, for • [Oil Pump Lube Time Before Starting] - the shutdown time delay, the compressor The amount of time that the compressor will shut down.
  • Page 39 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 39 ter from freezing. When Pump Down is enabled • [#2 Action]: and the compressor is stopped the DX circuits digital outputs are de-energized but the com- • Disabled – DX Circuit #2 is off. pressor remains running for the delay period.

  • Page 40: Constant Electric Drive

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 40 OPERATION SETPOINTS – MOTOR (CONSTANT ELECTRIC DRIVE) ACCESSING: Setpoints Setpoints Drive Drive … DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. The information that appears on this screen will also be EXAMPLE: FLA = 182 Amps repeated for most other types of motor drives.
  • Page 41 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 41 TYPICAL SETTING: Motor Amps Stop tor Amps Shutdown setpoint before the Load = FLA x 100% compressor will shut down. • [Force Unload] - When the Motor Amps is Low Motor Amps: greater than or equal to this setpoint, the compressor Slide Valve will be forced to un-...

  • Page 42: Vfd, Vyper

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 42 OPERATION SETPOINTS – MOTOR (VFD, VYPER™) ACCESSING: Setpoints Setpoints Motor Motor … DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. The information that appears on the left side of the screen tor speed will remain at its minimum speed until the is described in the previous section under Setpoints - Mo- slide valve loads above the Capacity Control Slide...
  • Page 43 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 43 represent 3600 rpm on a 3600 rpm – 60 hz the value of the second setpoint [20%] from the motor. Selectable from 1-100% of the 4-20 Minimum Output setpoint. If the second setpoint, mA signal.

  • Page 44: Dbs

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 44 OPERATION SETPOINTS – Motor (DBS) ACCESSING: Setpoints Setpoints Motor Motor … DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. This screen is available if a RAM DBS motor starter has changed.
  • Page 45 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 45 here for informational purposes only. adjustable from 3-30 seconds and sets the time in seconds in which the current rises in • Mode – This value is read from a switch the Step Ramp mode from its initial Current within the DBS, and will show whether the Step level to 500% FLA.
  • Page 46 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 46 OPERATION SETPOINTS - Capacity Position ACCESSING: Setpoints… DESCRIPTION: This screen allows the user to set the minimum (unload) and maximum (load) values for the Slide Valve when the compressor is set to Automatic Mode. The following setpoint boxes are shown here: The following setpoint boxes are shown here: •...

  • Page 47: Miscellaneous

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 47 SETPOINTS - Miscellaneous ACCESSING: Setpoints… Miscellaneous DESCRIPTION: This screen contains miscellaneous setpoints that don’t fi t in with the other categories of setpoint screens. The following pull-down menus and setpoint boxes are •...

  • Page 48: Scheduling

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 48 OPERATION SETPOINTS - Scheduling ACCESSING: Setpoints… Scheduling DESCRIPTION: Scheduling allows the user to program up to four different operating schedules for each day of the week. This can be a great way to save energy. At night or on weekends and holidays, or even over lunch periods when room doors are kept closed or production is minimized, a higher temperature can be set to reduce energy consump- tion.

  • Page 49: Condenser Digital Control

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 49 SETPOINTS -Condenser Digital Control ACCESSING: Condenser Digital Control Setpoints… Condenser DESCRIPTION: If Condenser is enabled, this screen allows the end user to enter and view the basic operating param- eters related to condenser digital operation.

  • Page 50: Condenser Analog Control

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 50 OPERATION SETPOINTS -Condenser Analog Control ACCESSING: Condenser Analog Control Setpoints… Condenser DESCRIPTION: If Condenser is enabled, this screen allows the end user to enter and view the basic operating param- eters related to condenser analog operation.

  • Page 51: Phd Monitoring

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 51 SETPOINTS – PHD Monitoring ACCESSING: Setpoints… PHD Monitoring DESCRIPTION: This screen is used to setup the vibration portion of PHD Vibration monitoring. This screen will only be available if the PHD Vibration option has been installed and enabled. The following setpoint boxes are provided for both the Discharge End [High Warning] - If the amount Compressor and Motor:...
  • Page 52 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 52 OPERATION Shaft Side [High Warning] - If the amount of times out, a Warning will be issued. vibration exceeds this setpoint for the amount of time as set for the High Warning Delay, then a Stator #1 [High Shutdown] - If the Stator Warning is issued.

  • Page 53: Pid Setup

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 53 SETPOINTS - PID Setup ACCESSING: Setpoints… PID Setup… Page 1 DESCRIPTION: This screen allows the end user to enter and view the basic operating parameters related to PID con- trol.

  • Page 54: Setting Up A Pid Channel

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 54 OPERATION [I/O Board] - A pull down menu is provided to select nel before attempting the remainder of this from the following: procedure. • None Setup PID parameters • Analog Board 1 •...
  • Page 55 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 55 Control Input Proportional Output put usually will settle into a spot somewhere in the Proportional Band, and will not move to the 100° F Control Setpoint. For instance, from the example 102.5°...
  • Page 56 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 56 OPERATION SETPOINTS - EZ Cool LIOC Setup ACCESSING: Setpoints… EZ Cool LIOC DESCRIPTION: This screen allows the end user to enter and view the basic operating parameters related to EZ Cool LIOC PID control.
  • Page 57 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 57 [I/O Board] - A pull down menu is provided to select 0% and 100% that directly corresponds to the dif- from the following: ference between the Control Input (Actual) and the Control Setpoint (Setpoint).

  • Page 58: Superheat

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 58 OPERATION SETPOINTS – Superheat ACCESSING: Superheat Superheat Setpoints… Setpoints… DESCRIPTION: This screen allows the end user to enter and view the basic operating parameters related to Superheat control. The following are the Superheat Control Setup screen se- •...
  • Page 59 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 59 [Output Channel] - A setpoint entry box is provided ponent of the Superheat Output value is the num- to select the analog board output channel that you ber between 0% and 100% that directly corresponds wish to use: to the difference between the Control Input (Actual) and the Control Setpoint.
  • Page 60 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 60 OPERATION SETPOINTS – Recip ACCESSING: Setpoints… Recip DESCRIPTION: This screen will only be accessible if the compressor type has been confi gured for Recip-0 through 3.

  • Page 61: Analog Inputs

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 61 SETPOINTS – Auxiliaries - Analog Inputs – Page 1 ACCESSING: Setpoints… Page 1 Auxiliaries… Analog Inputs… DESCRIPTION: This screen is used to allow the user to set the operating safeties of Auxiliary Analog inputs 1 through . Drop down menu boxes are provided for the following: Delay, an Auxiliary Low Shutdown will be issued, and the compressor will stop.
  • Page 62 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 62 OPERATION SETPOINTS – Auxiliaries- Analog Inputs – Page 2 ACCESSING: Setpoints… Page 2 Auxiliaries… Analog Inputs… DESCRIPTION: This screen is used to allow the user to set the operating safeties of Auxiliary Analog inputs 6 through . Drop down menu boxes are provided for the following: Delay, an Auxiliary Low Shutdown will be issued, and the compressor will stop.

  • Page 63: Digital Inputs

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 63 SETPOINTS – Auxiliaries - Digital Inputs ACCESSING: Setpoints… Auxiliaries… Digital Inputs DESCRIPTION: This screen is used to view and set the Auxiliary Digital Input values. It is also used to custom name each of the Auxiliary Digital channels.

  • Page 64: Digital Outputs

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 64 OPERATION SETPOINTS – Auxiliaries - Digital Outputs ACCESSING: Setpoints… Auxiliaries… Digital Outputs DESCRIPTION: Use this screen to setup and control an Auxiliary Digital Output using the signal from an Analog Input. •...
  • Page 65 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 65 SETPOINTS – Auxiliaries - Timed Digital Outputs ACCESSING: Timed Digital Outputs Setpoints… Auxiliaries... DESCRIPTION: Use this screen to setup and control user assigned Timed Digital Output control. Timed Outputs can be assigned for any external control function that requires a pre-defi...
  • Page 66 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 66 OPERATION SETPOINTS - Panel ACCESSING: Setpoints… Panel DESCRIPTION: This screen is used to view and set basic compressor operational values. The following information is provided: operation, and one of the following parameters have been selected: Panel Temperature - The main processor board is equipped with a temperature sensor.

  • Page 67: Calibration Pressure

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 67 Run Hours – The number of hours that the compres- sible states: sor has run is shown here. • Disabled – This feature is disabled. PLC Interlock – When enabled, this will determine •...

  • Page 68: Temperature

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 68 OPERATION CALIBRATION - Temperature ACCESSING: Calibration… Temperature DESCRIPTION: This screen is used to view and set the temperature calibration values. This screen should be used anytime a temperature sen- The following fi elds are provided: sor is found to be out of calibration.
  • Page 69 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 69 CALIBRATION - Capacity/Volume ACCESSING: Calibration… Capacity/Volume DESCRIPTION: This screen is used to view and set the capacity and volume calibration values. The following drop-down menus are provided: There are a total of nine buttons provided. The fi rst group of eight allows for manually calibrating the Slide Valve and [Sensor Signal] –...

  • Page 70: Motor/Miscellaneous

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 70 OPERATION CALIBRATION – Motor/Miscellaneous ACCESSING: Calibration Calibration… … Miscellaneous Miscellaneous DESCRIPTION: This screen is used to view and set miscellaneous calibration values that are not shown on other screens. This screen should be used anytime a sensor is found to Temperature, and enter the value of 123.

  • Page 71: Phd Monitoring

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 71 CALIBRATION – PHD Monitoring ACCESSING: Calibration Calibration… … DESCRIPTION: This screen is used to view and set PHD calibration values. The following drop-down and setpoint boxes are pro- [Sensor Signal] vided: •...

  • Page 72: Analog Outputs - Retransmitting Outputs

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 72 OPERATION CALIBRATION – Analog Outputs – Retransmitting Outputs ACCESSING: Analog Outputs… Calibration… Retransmitting Outputs DESCRIPTION: This screen is used to view and set the retransmitting analog output channels. • Kilowatts The following fi...

  • Page 73: Analog Outputs

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 73 CALIBRATION - Analog Outputs ACCESSING: Analog Outputs… Output Calibration Calibration… DESCRIPTION: This screen is used to calibrate individual analog outputs. Use this screen if an analog output signal (channel) re- After the Analog Board and Channel Number quires calibration.
  • Page 74 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 74 OPERATION 13. Check that the “Delta For Changing Output Per- crease the “Delta For Changing Output Percent- centage” value is 10.00. If it is not, press the [#0] age” value to 1.00. key (Change Delta) until it is displayed as 10.00.

  • Page 75: Auxiliary Analogs

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 75 CALIBRATION – Auxiliary Analogs – Page 2 ACCESSING: Calibration Calibration… … Auxiliaries… Auxiliaries… Page 2 Page 2 DESCRIPTION: This screen is used to view and set the Auxiliary Analog calibration values. This screen will show any custom named auxiliaries from •...

  • Page 76: Configuration Compressor

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 76 OPERATION CONFIGURATION - Compressor ACCESSING: Configuration Compressor DESCRIPTION: This screen is used to view and set basic compressor operational values. It is from this screen that most of the compressors operating characteristics are set. The following drop-down menus are provided: [Screen Saver] •...
  • Page 77 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 77 • User defi ned analog inputs #12 - #20 [Drive] • Manifold Pressure • Screw Compressor With Constant Elec- • Remote Capacity Position tric Drive • Compressor Vibration – Suction •...

  • Page 78: Communications

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 78 OPERATION CONFIGURATION - Communications ACCESSING: Configuration Communications DESCRIPTION: This screen is used to set the Serial communications parameters, as well as to show the status of the internal I/O board status. NOTE: This screen can also be accessed through Confi guration. The following setpoints are provided: [Baud Rate] - The baud rate defi...
  • Page 79 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 79 is transmitted. The parity bit for each unit is set been removed, a communication error shutdown will so that all bytes have either an odd number or be issued until this key is selected. Reference the an even number of set bits.

  • Page 80: Ethernet

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 80 OPERATION CONFIGURATION - Ethernet ACCESSING: Configuration Ethernet DESCRIPTION: This screen is used to view and set basic Ethernet operational values, as well as all e-mail based op- erating characteristics. NOTE: A valid internet account and connection must be available for this feature to function. NOTE: This screen can only be accessed from User Level an extended network address and a host ad- 1 or above.

  • Page 81: Security

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 81 [SMTP Server Name OR IP Address] – SMTP [Comma-Delimited List of Email Recipients] - stands for Simple Mail Transfer Protocol. This This is the list of the Email addresses that you should be set by the network administrator.

  • Page 82: Session

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 82 OPERATION SESSION Session ACCESSING: DESCRIPTION: This screen allows the user/supervisor to access the various available user levels. This is also where the user can select the language, pressure units, temperature units and date format. NOTE: This screen is not available when viewing remotely.

  • Page 83: Service Digital

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 83 SERVICE - Digital ACCESSING: Service… Digital DESCRIPTION: This screen allows the technician to view the status of all installed digital board inputs and outputs. An OFF status indicates that the associated input or output is not energized. An ON status indicates that the associated input or output is energized.

  • Page 84: Communications Log

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 84 OPERATION SERVICE – Communications Log ACCESSING: Service… Communications Log DESCRIPTION: This screen allows the technician to view the status of all communications ports. The following user selectable buttons are provided: Each time a new command is sent or received, the screen will need to be refreshed by selecting the [Show CommX] •...

  • Page 85: Modbus Tcp Log

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 85 SERVICE – ModBus TCP Log Service… ModBus TCP Log ACCESSING: DESCRIPTION: This screen allows the technician to view the status of all ModBus TCP communications. Refer to the Communications manual for detailed infor- mation on this screen (090.020-CS).

  • Page 86: Motor Bump

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 86 OPERATION SERVICE – Motor Bump Service… Motor Bump ACCESSING: DESCRIPTION: This screen allows the technician to manually energize, or bump, the compressor motor for the pur- pose of determining motor rotation. The following setpoint box has been provided: The following user selectable buttons are provided: •...

  • Page 87: Communications Loop Back Test

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 87 SERVICE – Communications Loop Back Test Communications Loop Back Communications Loop Back Service… Service… ACCESSING: Test DESCRIPTION: This screen allows the technician to verify and troubleshoot communications issues. Refer to the Com- munications Manual (090.020-CS) for specifi...

  • Page 88: Software Maintenance

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 88 OPERATION SERVICE – Software Maintenance ACCESSING: Service… Service… Software Maintenance Software Maintenance DESCRIPTION: The Software Maintenance screen has been provided as a way for the user to upload the operating software to their system, to save setpoints or to restore setpoints.

  • Page 89: Documentation

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 89 DOCUMENTATION ACCESSING: Documentation DESCRIPTION: This screen provides the user with links to allow the user to view the manuals shown. These manuals are stored on the Quantum™ LX program fl ash card. The screen shown here is only available when viewing mat.

  • Page 90: Help

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 90 OPERATION HELP Help Help ACCESSING: DESCRIPTION: This screen provides the user with specifi c information as to the function of all keypad keys, as well as all screen keys, and changing Setpoints. The following Help text is shown here: MENU KEY - The menu key is used to cause the main navigation menu to appear.

  • Page 91: About

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 91 ABOUT ACCESSING: About DESCRIPTION: The About screen shows all microprocessor-based circuit boards that have been detected by the Quantum™ LX, as well other related software information. The following information is shown here: Analog Boards - Shows all analog boards that were detected through communications at the last power Linux Kernel - The Quantum™...

  • Page 92: Miscellaneous Screens Alpha

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 92 OPERATION MISCELLANEOUS SCREENS ALPHA The Alpha screen shows a graphic representation of the on the text line in the fi rst position. Next press the nu- Quantum™-LX numerical keypad. It is accessible from any meral [5] key on the keypad, and continue pressing it until screen that allows the user to enter alpha/numeric data, the small o appears in the Current Character box.

  • Page 93: Operation Overview

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 93 OPERATION OVERVIEW conditions to remain satisfi ed for a period of fi ve seconds for all compressor model types except [Other Compressor Manuf]. INITIAL SETUP PROCEDURE The Other compressor model type uses a Compressor Confi...

  • Page 94: Remote Capacity Control Chart

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 94 OPERATION the compressor is running or stopped to control the compressor from another control- ler such as a PLC: since the Recycle Delay is a start-to- start protection. It is intended to pre- •...

  • Page 95: Warnings/Shutdowns Messages

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 95 WARNINGS/SHUTDOWNS MESSAGES When a Shutdown occurs, the display backlight will fl ash only) This Warning will be issued when the differen- on and off to alert an operator of the shutdown. This vi- tial of Discharge Pressure to System Discharge Pres- sual warning will help get the attention of the operator in sure is greater than the setpoint for its Delay period.
  • Page 96 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 96 OPERATION perature may be viewed by accessing Menu > Set- False Running Fail -- Motor Amps - This shutdown points > Motor. message is issued if while the compressor is off, the Motor Current reading is above the Low Motor Amps DBS –...
  • Page 97 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 97 in 60 line cycles, the unit will trip and the Quantum™ voltage must be equal to or greater than 50 VDC for LX panel will display this message. 60 Hz (41 VDC for 50 HZ) 4 seconds after precharge has begun.
  • Page 98 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 98 OPERATION High Comp. Oil Pressure Shutdown – The Oil Pres- ties are active for Modes 2 & 4. sure was greater than or equal to the High Oil Pres- sure Shutdown setpoint for its time delay. High Disch Pres Warning -- Mode 2 - The Discharge Pressure was greater than or equal to the active High High Comp.
  • Page 99 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 99 Discharge Pressure Shutdown setpoint for its time Stator #1 temperature sensor registers a reading that delay. is higher than the value that has been set for the Mo- tor Stator #1 Temp. Shutdown, for the period of time High Limit Disch Temp Shutdown - The Discharge as set for the Motor Stator #1 Temp.
  • Page 100 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 100 OPERATION Warning will occur. The default values for these set- points are 203° F and a delay of 5 seconds. High Oil Pressure (Kobe) – If the compressor type is set to Other Manufacturer (Kobe), the oil pump type High Motor Temp Warning - Shaft Side –...
  • Page 101 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 101 within a fi ve second period will generate a warning High RPM Sensor Warning - This warning message condition. To access this setpoint: Menu > Setpoints is issued if the RPM reading was to the higher or >...
  • Page 102 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 102 OPERATION Compressor Oil Pressure Shutdown Setpoint range) for its sensor. for the period of the delay. Low Discharge Temperature Sensor Fault - This To access this setpoint: Menu > Setpoints > shutdown message is issued if the Discharge Tem- Package.
  • Page 103 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 103 pump type is set to Demand and if the differential be- Low Remote Control Setpoint Sensor Warning – tween Oil Pressure and Suction Pressure is less than 50 PSI for 5 seconds this shutdown will occur. This Low RPM Sensor Warning - This warning message shutdown is only active when the compressor is run- is issued if the RPM reading was to the lower or mini-...
  • Page 104 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 104 OPERATION Mode 3 Shutdown – When the selected regulation Low Suction Warning -- Mode 1 - When running in control input for Mode 3 has exceeded its shutdown Mode 1, if the Suction Pressure was less than or equal setpoint for the delay period, a Shutdown occurs.
  • Page 105 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 105 event log. This is a Warning message. unit will trip and the Quantum™ LX Panel will display the fault message. Remote Stop Shutdown (RCSI only) – Issued when a remote stop of the compressor is performed.
  • Page 106 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 106 OPERATION internal temperature drops below 137°F. on the Vyper™ power unit. If this thermistor detects a temperature of 175°F (79°C) or higher of the Phase VSD High Inverter Baseplate Temp Fault – A therm- C Inverter, a shutdown will occur.
  • Page 107 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 107 VSD Low Phase A Inverter Baseplate Temp. – The is present. This in turn shall cause the unit to trip phase A heatsink temperature and the inverter mod- and the Quantum™ LX Panel shall display this mes- ule base plate temperature are compared to a lower sage.
  • Page 108 090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 108 OPERATION VSD Single Phase Input Power Fault – The Vyper’s™ Vyper™ Logic board has detected that the highest of SCR Trigger Control board contains circuitry that the three output phase currents has exceeded 105% checks the three-phase mains for the presence of all of the programmed 100% full load amps (FLA) value three line voltages.

  • Page 109: Appendix

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 109 logic if the symptom that created the fault corrects itself. The Quantum™ control tracks these self-clearing faults, and if a total of fi ve faults occur within a one hour period of time, a compressor shutdown will occur. APPENDIX OIL SAFETY LOGIC Part 1: Missing Oil Pressure...

  • Page 110: Part 3: Oil Circuit Pressure Drop

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 110 OPERATION OIL SAFETY LOGIC Part 3: Oil Circuit Pressure Drop No Pump or Demand Pump (All pressure calculations are in PSIA) Full Time Pump (Frick Compressor Only) (All pressure calculations are in PSIA)

  • Page 111: Part 4: Oil Pressure Filter Drop

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 111 OIL SAFETY LOGIC Part 4: Oil Pressure Filter Drop Filter Selection: Filter – Oil (All pressure calculations are in PSIA)

  • Page 112: Oil Pump Starting Logic

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 112 OPERATION Note: Only when fi lter pressure transducer is available OIL PUMP STARTING LOGIC No Pump...

  • Page 113: Demand Pump

    QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 113 OIL PUMP STARTING LOGIC Demand Pump (All pressure calculations are in PSIA...

  • Page 114: Oil Pump Running Logic

    090.022-O (MAY 12) QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 114 OPERATION OIL PUMP RUNNING LOGIC Demand Pump (All pressure calculations are in PSIA) OIL PUMP STARTING LOGIC Full Time Pump...
  • Page 115 QUANTUM™ LX COMPRESSOR CONTROL PANEL 090.022-O (MAY 12) OPERATION Page 115...
  • Page 116 Replaces: 090-022 O (SEPT 11) 100 CV Avenue • P.O. Box 997 Subject to change without notice Waynesboro, PA 17268-0997 USA Published in USA • GUI 1M .20 Phone: 717-762-2121 • FAX: 717-762-8624 www.johnsoncontrols.com/frick © 2011 Johnson Controls Inc. - ALL RIGHTS RESERVED...

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