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Summary of Contents for Johnson Controls FRICK QUANTUM HD
- Page 1 Form 090.040-M (MARCH 2012) MAINTENANCE File: SERVICE MANUAL - Section 90 Replaces: NOTHING (NEW INFORMATION) Dist: 3, 3a, 3b, 3c MAINTENANCE FRICK QUANTUM™ HD ® COMPRESSOR CONTROL PANEL Version 10.0x...
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Page 2: Table Of Contents
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 2 MAINTENANCE TABLE OF CONTENTS SECTION 1 INTRODUCTION TO THE QUANTUM™ HD CONTROL SYSTEM.................5 INTRODUCTION................................6 Q5 Controller...............................6 Power Supply...............................6 Digital Input / Output Boards..........................6 Analog Input / Output Boards..........................6 Operator Interface...............................6 THE CONTROL PANEL ENCLOSURE..........................6 GENERAL INFORMATION............................7 WHAT TO DO BEFORE CALLING THE FACTORY......................7... -
Page 3: Maintenance
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 3 COMMUNICATIONS LED’S............................26 CONNECTIONS TO THE QUANTUM...........................26 LOGIC VOLTAGE (POWER) LED..........................26 ACTIVE LED................................27 DIGITAL INPUTS................................27 DIGITAL OUTPUTS..............................27 CHECKING THE DIGITAL INPUTS AND OUTPUTS......................27 FUSE TESTING AND REPLACEMENT...........................28 INPUT AND OUTPUT MODULE TESTING AND REPLACEMENT..................28 TROUBLESHOOTING AN OUTPUT..........................28 TROUBLESHOOTING AN INPUT..........................28 REPLACING A DEFECTIVE DIGITAL BOARD........................28... - Page 4 COMPRESSOR VOLUME RATIO AND CAPACITY INFORMATION................110 SECTION 11 HD COMPRESSOR CONTROL REPLACEMENT PARTS LIST..................111 THE FOLLOWING PUBLICATIONS ARE AVAILABLE FROM THE JOHNSON CONTROLS® WEBSITE jci.com 090.040-O Frick® Quantum™ HD Control Panel Operation – Service 090.040-CS Frick® Quantum™ HD Control Panel Communications Setup (setup and wiring for data communication using available protocols) 090.040-M Frick®...
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Page 5: Introduction To The Quantum™ Hd Control System
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM™ HD CONTROL SYSTEM... -
Page 6: Introduction
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 6 MAINTENANCE INTRODUCTION TO THE QUANTUM™ HD CONTROL SYSTEM INTRODUCTION • Analog Input / Output Boards - Analog (variable) signals are sent and received by these boards. The output signals are used The Quantum™... -
Page 7: General Information
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 7 GENERAL INFORMATION circuit boards inside the control panel, it is recom- mended to prevent static build-up and discharge to these boards by keeping yourself properly grounded. The components within the control panel can be This can be accomplished by the utilization of the fol- inadvertently damaged by static electricity or mis- lowing items:... - Page 8 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 8 MAINTENANCE NOTES:...
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Page 9: Quantum™ Hd Operator Interface
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 9 SECTION 2 QUANTUM™ HD OPERATOR INTERFACE... -
Page 10: Operator Interface
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 10 MAINTENANCE OPERATOR INTERFACE tered in the display opening. Once centered, tighten the six nuts. Re-centering the dis- play may be necessary after these steps DESCRIPTION have been completed. The Quantum™ HD Operator Interface consists of 12. -
Page 11: Touchscreen Description
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 11 TOUCHSCREEN DESCRIPTION KEYPAD The Quantum™ HD utilizes an 8-wire resistive touch- The Quantum™ HD keypad is shown here: screen interface to facilitate operator interaction. It consists of a transparent sheet of glass, which covers the entire display area, and has numerous rows and columns of micro wires embedded into its surface. -
Page 12: Keypad Replacement
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 12 MAINTENANCE keys are mapped so that they will duplicate KEYPAD REPLACEMENT the functions of the Quantum™ HD keypad. To navigate using the external keyboard us- NOTE: Please refer to the instruction sheet that ac- ing keyboard mapping, refer to the following companies the replacement keypad for replacement pictorial:... -
Page 13: Q5 Controller And Interface Board
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 13 SECTION 3 Q5 CONTROLLER AND INTERFACE... -
Page 14: Introduction
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 14 MAINTENANCE Q5 CONTROLLER BOARD INTRODUCTION • A Loading bar will appear at the bottom of the screen, showing the percent of load that has completed, this is followed by additional Frick®... -
Page 15: Battery Function And Replacement
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 15 Check the display. If the Q5 board is booting The battery is fully assessable, but is surrounded by but you have no display, check the following: sensitive electronic components, so care should be taken when changing. -
Page 16: Q5 Board Pictorial
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 16 MAINTENANCE Q5 BOARD PICTORIAL CN_POWER1 Power Ethernet Connector Connector Flash Card located under the board here FUSE Ethernet LED’s JLVDS3 JLVDS2 INVERTER1 Battery Inverter Connector CMOS1 DIMM1 CN1000 Ports COM4 COM3 RS-485 RS-485... -
Page 17: Q5 Board Settings
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 17 Q5 BOARD JUMPERS, LED’S AND CONNECTORS JUMPER TABLE Jumper Jumper Function Jumper Setting Function Jumper Setting Title Title 5-Wire Normal 1 - 2 1-2 Closed Touch (default) Closed 1 2 3 1 2 3 Screen CMOS1... -
Page 18: Interface Board Pictorial
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 18 MAINTENANCE INTERFACE BOARD PICTORIAL COMM COMM COMM Baud Rate Jumpers Touch- screen J15 Not Installed = 19200 (Default) connector J15 Pins 1-2 Installed = 38400 J15 Pins 3-4 Installed = 56K J15 Pins 1-2 and 3-4 Installed = 115K COMM Do Not... -
Page 19: Q5 Interconnections
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 19 Q5 INTERCONNECTIONS The pictorial below depicts the Q5 motherboard, and the board. Each of the interconnecting harnesses must be in- necessary interconnects between it and the Interface stalled as shown for proper operation. If the harness for either COMM1 or COMM2 is ever removed for either... -
Page 20: Q5 And Interface Board Mounting
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 20 MAINTENANCE Q5 AND INTERFACE BOARD MOUNTING The following pictorial shows the locations of the Q5 board and the Interface board and how they mount to the back of the display plate. -
Page 21: Power Supply
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 21 SECTION 4 POWER SUPPLY... -
Page 22: Description
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 22 MAINTENANCE POWER SUPPLY All circuit boards within the Q5 control panel require DESCRIPTION accurately adjusted DC voltages to function proper- ly. Periodic measurement and adjustment of the DC The power supply of the HD control panel consists of power system is recommended for optimum system three independent supplies, and are located on the operation. -
Page 23: Adjustment
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 23 ply relative to one another. The acceptable range for +5 VDC Adjustment each supply is as follows: Locate the DC power terminal strip. Termi- • 5 Volt Supply (+5.00 to +5.25 Vdc) nal 1003 is the +5 VDC, and 1000 is common •... - Page 24 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 24 MAINTENANCE NOTES:...
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Page 25: Digital Board
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 25 SECTION 5 DIGITAL BOARD... -
Page 26: Information
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 26 MAINTENANCE DIGITAL BOARD INFORMATION two 16 pin connectors. The branch that supplies pow- er and communications to the Digital board(s) utilizes The information that follows in this section can help red and black wires for +5Vdc power and Common, locate problems that can occur with Digital Input and and white/black and white/red wires for serial com-... -
Page 27: Active Led
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 27 to feed all signals to the following connec- jacent to the module. This fuse is of the pluggable tors. If the auxiliary Analog or Digital Board variety, and must be plugged into the IN position for is not present then a jumper plug (see Rec- an Input module. -
Page 28: Fuse Testing And Replacement
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 28 MAINTENANCE Output that is On. age between the associated position to the Out- put module on the orange connector and the as- If a properly confi gured Digital I/O is not responding sociated position on the terminal strip. -
Page 29: Digital I/O Board #1 Pictorial
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 29 DIGITAL I/O BOARD #1 PICTORIAL INPUT MODULE OUTPUT MODULE POWER AMP794068-1 OUTPUT MODULE OUTPUT # 1 INPUT # 2 INPUT MODULE NEUTRAL INPUT # 3 OUTPUT MODULE OUTPUT # 4 INPUT MODULE OUTPUT # 5 OUTPUT MODULE... -
Page 30: Digital I/O Board #2 Pictorial
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 30 MAINTENANCE DIGITAL I/O BOARD #2 PICTORIAL INPUT MODULE OUTPUT MODULE POWER AMP794068-1 OUTPUT MODULE OPTIONAL OUTPUT # 1 OUTPUT # 2 OUTPUT MODULE OPTIONAL NEUTRAL INPUT MODULE INPUT # 3 OPTIONAL INPUT # 4 INPUT MODULE... -
Page 31: Digital Board Settings
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 31 DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when confi guring the Quantum™ for external communications. 120 ohm long communications line termination. out* No termination. RS-422/485 transmit pull-up for long communications lines. - Page 32 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 32 MAINTENANCE NOTES:...
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Page 33: Analog Board
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 33 SECTION 6 ANALOG BOARD... -
Page 34: Overview
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 34 MAINTENANCE ANALOG BOARD OVERVIEW COMMUNICATIONS LED’S The main board is in constant communication with all The Frick Quantum™ HD control panel is capable of Analog (and Digital) Boards. You will notice on each reading external analog devices, such as tempera- Digital and Analog board, that there are a pair of ture probes and pressure sensors. -
Page 35: Active Led
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 35 mine this is to read the voltage on a DVM (Digital The second power LED is D5 (+24Vdc). This +24Vdc Volt Meter). This may be accomplished by locating voltage is generated on the Analog Board from the the white power / communications connector on the +12Vdc supply being fed from the Quantum™... -
Page 36: Analog Outputs
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 36 MAINTENANCE ANALOG OUTPUTS lowing categories: An Analog Output is the portion of the hardware that • Sensor fault the Quantum™ HD uses to provide control. With the Quantum™ HD, this output is typically a 4-20 mA sig- •... -
Page 37: Phd Vibration Analysis
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 37 PHD VIBRATION ANALYSIS the compressor. Likewise, if an RTD is used for bear- ings, it will measure the temperature of the motor The Frick™ 32 channel analog board has the built- bearings and stator, which may increase (due to lack in capability to directly receive signals from vibration of lubrication). -
Page 38: Current Transformer (Motor Amps)
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 38 MAINTENANCE CURRENT TRANSFORMER (MOTOR AMPS) terminal strip from a CT, the input signal cannot exceed 5 amps. If you are using an external DC Ma or voltage de- Channel 16 of Analog Board 1 is dedicated to reading mo- vice, remove the jumper at Link 2, and connect the wiring tor amps, either through the use of the on board current to connector P7B. -
Page 39: Analog Board #1 Pictorial
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 39 ANALOG BOARD #1 PICTORIAL OUTPUTS 24 VDC Power LED (D5) Vibration Jumpers Gain CH24 Ration CH23 1 : 1 Out * In * 11 : 1 CH22 21 : 1 CH21 31 : 1 CH20... -
Page 40: Analog Board #2 Pictorial
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 40 MAINTENANCE ANALOG BOARD #2 PICTORIAL OUTPUTS 24 VDC Power LED (D5) CH24 - Input CH23 - Input CH22 - Input LK3 & LK4 are not used CH21 - Input Analog Board #2 CH20 - Input CH18 - Input CH19 - Input... -
Page 41: Analog Board Settings
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 41 ANALOG BOARD SETTINGS COMMUNICATIONS The following table is to be used when confi guring the Quantum™ for external communications. 120 ohm long communications line termination. Out * No termination. * default setting (applicable to both Analog 1 and Analog 2 boards) CURRENT TRANSFORMER (CT) Analog Board # 1... - Page 42 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 42 MAINTENANCE NOTES:...
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Page 43: Service Screens
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 43 SECTION 7 SERVICE SCREENS... -
Page 44: Overview
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 44 MAINTENANCE OVERVIEW in the main Menu under Service, and others are located in Status, Confi guration and About screens. The follow- ing pages describe these screens, and can be accessed by The Quantum™... -
Page 45: Maintenance (Factory)
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 45 SERVICE - Maintenance (Factory) ACCESSING: Maintenance Factory DESCRIPTION: This screen has been provided to aid the in the Next Service column will have the value from service technician with keeping track of system mainte- the Service Interval added to it. -
Page 46: Maintenance User Defi Ned
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 46 MAINTENANCE SERVICE - Maintenance (User Defi ned) ACCESSING: Maintenance User Defi ned named to best describe its function. Simply touch the Task DESCRIPTION: This screen has been provided to aid the that you wish to rename, and a keyboard will appear on service technician with keeping track of system main- screen. -
Page 47: Communications
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 47 SERVICE - Communications ACCESSING: Communications DESCRIPTION: This screen allows the technician to verify and would require that you Redetect I/O and troubleshoot serial communications issues. Comms: The following buttons are provided (refer to the Commu- •... -
Page 48: Diagnostics
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 48 MAINTENANCE SERVICE - Diagnostics ACCESSING: Diagnostics DESCRIPTION: This screen provides for three different call up a numeric keypad. Enter the IP address Communications related troubleshooting items: that you wish to PING, then press the [PING The Below Address] button. - Page 49 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 49 SERVICE - Software ACCESSING: Software DESCRIPTION: This screen has been provided as a way mented as a safety precaution. for the user to save and restore setpoints, and to upgrade •...
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Page 50: Status Vyper Info
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 50 MAINTENANCE STATUS - Vyper Info ACCESSING: (If Used) Vyper DESCRIPTION: This screen is for informational purposes that is populated here is received via serial communica- only, as there is nothing that can be changed. The data tions from an optional Vyper drive unit. -
Page 51: Comms 1-3
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 51 STATUS - Panel (Analog) ACCESSING: Panel Analog DESCRIPTION: The Analog Service Screen has been pro- Analog board 2 (if installed). Analog values are converted vided to view the raw data from an Analog Board. In- from binary to show volts. - Page 52 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 52 MAINTENANCE STATUS - Panel (Comms 1-3) ACCESSING: Panel Comms 1-3 DESCRIPTION: The Comms 1-3 screen is for informational is trying to communicate, but has timed out). use, and provides the current status of each of the three usable serial communications ports.
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Page 53: Panel
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 53 STATUS - Panel (Comm 1-3 Log) ACCESSING: Panel Comms 1-3 Log DESCRIPTION: The screen shown above represents the viewed. This is an informational screen only, and provides Comm 1 communications log, however, the same style a listing of the most recent data that has been sent or screen will appear for Comm 2 and Comm 3 also, with the received from the port being viewed. -
Page 54: Modbus Tcp Log
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 54 MAINTENANCE STATUS - Panel (ModBus TCP Log) ACCESSING: Panel ModBus TCP Log Used) DESCRIPTION: The screen shown above represents the received from all serial communications, viewable at one ModBus communications packages that have been sent or time. -
Page 55: Configuration Drive Motor
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 55 CONFIGURATION - Drive (Motor) ACCESSING: Drive Motor DESCRIPTION: This screen provides for a method of To perform the motor bump, set the time for the desired “bumping” the motor. This would be particularly useful length that you require the motor to run, then press the when performing the initial unit startup, or in the event [Bump Motor] button. - Page 56 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 56 MAINTENANCE NOTES:...
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Page 57: Troubleshooting
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 57 SECTION 8 TROUBLESHOOTING When there is a problem that makes no sense due to un- mended communications cable. explainable things happening, check the following: 11. Is the plant wiring up to code? (See Frick publi- Were the recommendations for Electrical Instal- cation 090.400-SB) lation followed? (See Frick publication 090.400-... -
Page 58: Troubleshooting Chart For Frick® Quantum™ Hd Control Panel
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 58 MAINTENANCE Upgrade Software - TROUBLESHOOTING CHART FOR FRICK QUANTUM™ HD CONTROL PANEL © (REFER TO WIRING DIAGRAMS) SYMPTOM PROBABLE CAUSES and CORRECTIONS Check for power at the panel. See if any of the LED’s on the Q5 board are blinking or any lights are blinking on the other boards. - Page 59 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 59 SYMPTOM PROBABLE CAUSES and CORRECTIONS The oil heaters should operate only when the compressor is NOT running and the oil separator temperature is not greater than or equal to the Oil Heater Off Above set- point, and that the Oil Level input is made.
- Page 60 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 60 MAINTENANCE SYMPTOM PROBABLE CAUSES and CORRECTIONS Verify that the Slide Stop is in the AUTO mode and that the VI Ratio is calling for a VI increase or decrease. Output 7 (MOD 7) controls Slide Stop Increase Solenoid. If the LED (D7) for Output 7 (MOD 7) is on, check for the proper panel voltage between position 4 and 5 on the P2 DIO connector on Digital I/O board #1.
- Page 61 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 61 SYMPTOM PROBABLE CAUSES and CORRECTIONS Digital I/O Board 2, Inputs 3 through 5 can be used to operate the compressor from a remote location. NOTE: Check the Operating display to verify that the compressor and the Slide Valve are in REMOTE I/O.
- Page 62 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 62 MAINTENANCE NOTES:...
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Page 63: Quantum™ Hd Drawings
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 63 SECTION 9 QUANTUM™ HD DRAWINGS This table lists the numbers for the drawings that appear on the following pages. The drawings shown here is the latest revi- sion as of the printing of this manual. These drawings appear here for reference purposes only, and are subject to change without notice. -
Page 64: Hd Panel Center Assembly
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 64 MAINTENANCE HD PANEL ASSEMBLY (SHEET 1 OF 4) CAUTION ATENCIÓN This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 65 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 65 HD PANEL CENTER ASSEMBLY (SHEET 2 OF 4) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equip- ment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 66 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 66 MAINTENANCE HD PANEL ASSEMBLY (SHEET 3 OF 4) SECTION G-G SECTION F-F INSIDE LEFT OF ENCLOSURE INSIDE RIGHT OF ENCLOSURE This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 67 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 67 HD PANEL ASSEMBLY (SHEET 4 OF 4) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 68: Rxf With Capacity Slide Transmitter
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 68 MAINTENANCE WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 1 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 69 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 69 WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 2 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 70 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 70 MAINTENANCE WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 3 of 6) DIG BD # 1 - P1 DIG BD # 1 - P2 Vi SOLENOID LOGIC YY-3 YY-4 DIG BD # 1 - P3 This drawing appears here for reference purposes only, and is subject to change without notice.
- Page 71 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 71 WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 4 of 6) DIG BD # 1 - P4 DIG BD # 1 - P5 DIG BD # 1 - P6 This drawing appears here for reference purposes only, and is subject to change without notice.
- Page 72 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 72 MAINTENANCE WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 5 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 73 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 73 WIRING DIAGRAM – RXF WITH CAPACITY SLIDE TRANSMITTER (Sheet 6 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 74 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 74 MAINTENANCE WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 1 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 75 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 75 WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 2 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 76: Rwfii With Capacity Slide Transmitter
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 76 MAINTENANCE WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 3 of 6) DIG BD # 1 - P1 DIG BD # 1 - P2 DIG BD # 1 - P3 This drawing appears here for reference purposes only, and is subject to change without notice. - Page 77 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 77 WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 4 of DIG BD # 1 - P4 DIG BD # 1 - P5 DIG BD # 1 - P6 This drawing appears here for reference purposes only, and is subject to change without notice.
- Page 78 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 78 MAINTENANCE WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 5 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 79 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 79 WIRING DIAGRAM – RWFII WITH CAPACITY SLIDE TRANSMITTER (Sheet 6 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 80 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 80 MAINTENANCE WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 1 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 81 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 81 WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 2 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 82: Rxf / Rxb With Capacity Slide Potentiometer
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 82 MAINTENANCE WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 3 of 6) Vi SOLENOID LOGIC YY-3 YY-4 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 83 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 83 WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 4 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 84 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 84 MAINTENANCE WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 5 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 85 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 85 WIRING DIAGRAM – RXF / RXB WITH CAPACITY SLIDE POTENTIOMETER (Sheet 6 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 86 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 86 MAINTENANCE WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 1 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 87 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 87 WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 2 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 88: Rwbii With Capacity Slide Potentiometer
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 88 MAINTENANCE WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 3 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 89 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 89 WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 4 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 90 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 90 MAINTENANCE WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 5 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 91 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 91 WIRING DIAGRAM – RWBII WITH CAPACITY SLIDE POTENTIOMETER (Sheet 6 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 92: Rdb
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 92 MAINTENANCE WIRING DIAGRAM – RDB (Sheet 1 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 93 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 93 WIRING DIAGRAM – RDB (Sheet 2 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 94 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 94 MAINTENANCE WIRING DIAGRAM – RDB (Sheet 3 of 6) CAPACITY OUTPUTS % CAP. * 50% 100% This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 95 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 95 WIRING DIAGRAM – RDB (Sheet 4 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 96 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 96 MAINTENANCE WIRING DIAGRAM – RDB (Sheet 5 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
- Page 97 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 97 WIRING DIAGRAM – RDB (Sheet 6 of 6) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 98: Phd
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 98 MAINTENANCE WIRING DIAGRAM – PhD This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. -
Page 99: Digital I/O Board 2
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 99 WIRING DIAGRAM – DIGITAL I/O Board 2 (SHEET 1 of 2) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 100 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 100 MAINTENANCE WIRING DIAGRAM – DIGITAL I/O Board 2 (SHEET 2 of 2) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 101: Analog I/O Board 2
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 101 WIRING DIAGRAM - ANALOG I/O BOARD 2 (Sheet 1 of 2) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. - Page 102 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 102 MAINTENANCE WIRING DIAGRAM - ANALOG I/O BOARD 2 (Sheet 2 of 2) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
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Page 103: Other Drawings Dc Power & Communications Harness
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 103 HD D. C. POWER AND COMMUNICATIONS HARNESS This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. -
Page 104: Ac Power Harness For Digital Board 2
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 104 MAINTENANCE HD A. C. POWER HARNESS (DIGITAL BOARD 2) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. -
Page 105: Isolater Repeater Module
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 105 ISOLATER REPEATER MODULE (ISOLATES COMMUNICATIONS SIGNALS) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. -
Page 106: Communications Wiring Diagram
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 106 MAINTENANCE COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS Q1 OR 1 OR Q2 2 Q3 OR 3 OR Q4 4 Q3 OR 3 OR Q4 4 Q5 5 To Customer COM-2 (P12) COM-2 (TB2) -
Page 107: Point-To_Point Field Wiring Diagram
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 107 POINT-TO-POINT FIELD WIRING DIAGRAM (Refer to Frick publication 090.400-SB for installation guidelines) 3 PHASE LINE REFER TO MOTOR NAMEPLATE CORRECT MOTOR CONNECTION. FRICK SUPPLIED COMBINATION STARTER PACKAGE SEPARATE CONDUIT RUNS FOR CONTROL VOLTAGE WIRING... - Page 108 090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 108 MAINTENANCE NOTES:...
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Page 109: Pressure Transducer Conversion Data
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 109 SECTION 10 TABLES PRESSURE TRANSDUCER CONVERSION DATA (Data Instruments Model SA) 100 psi 200 psi 300 psi 500 psi Sensor Range - psig* Range - psig* Range - psig* Range - psig* Voltage High... -
Page 110: Compressor Volume Ratio And Capacity Information
090.040-M (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 110 MAINTENANCE COMPRESSOR VOLUME RATIO AND CAPACITY INFORMATION Standard Low Vi Theo- Micro Micro Slide Valve Slide Valve retical Slide Slide Bare Model Package Model Bare Model Serial Number Minimum Valve Stop Min. -
Page 111: Hd Compressor Control Replacement Parts List
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-M (MAR 12) MAINTENANCE Page 111 SECTION 11 HD COMPRESSOR CONTROL REPLACEMENT PARTS LIST (Refer to the HD Panel Center Assembly drawing for Item Number references) Item Legacy Description Number Number Analog Boards 640C0057G01 484532 Analog Board #1 (Replaces existing 32 channel board #1 only - no hardware) 640C0057G02 484533... - Page 112 JOHNSON CONTROLS 100 CV Avenue P.O. Box 997 Supersedes: NOTHING (NEW MANUAL) Subject to change without notice Waynesboro, PA USA 17268-0997 Phone: 717-762-2121 FAX: 717-762-8624 Printed In USA - GUI 1M .20 2012 Johnson Controls Inc. - ALL RIGHTS RESERVED www.johnsoncontrols.com...
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