Johnson Controls Frick QUANTUM LX Manuals

Manuals and User Guides for Johnson Controls Frick QUANTUM LX. We have 6 Johnson Controls Frick QUANTUM LX manuals available for free PDF download: Setup, Operation, Manual, Maintenance Manual

Johnson Controls Frick QUANTUM LX Setup (140 pages)

Brand: Johnson Controls | Category: Air Compressor | Size: 4 MB

Table of Contents
2
Communications Setup
3
Introduction to the Quantum™ Lx
6
Quantum™ Description
6
How to Use this Manual
6
Ethernet and Networking
7
Description
7
Cabling
7
Rj-45 Connectors
8
The Hub
8
The Switch
8
Ethernet Setup
10
IP Data
10
Naming Data
10
E-Mail Data
11
Protocols
11
Serial Communications
13
Rs-232 Description
13
RS-422/RS-485 Description
13
Serial Communications Setup
14
Using the Map File
15
Serial Communication Setup Table
17
Serial Protocol
18
Description
18
Quantum™ LX Communications Protocol List
18
Checklist for Setting up Communication
18
Frick® Protocol
19
Description
19
Frick® # Protocol Specifications
19
Quantum™ $ Protocol Specifications
26
Data Packet
26
Quantum™ Lx Allen-Bradley Communication
35
Overview of Half and Full Duplex Theory
35
SLC-500 - Suggested Setup
36
Channel Configuration
36
Read Message Setup Example
36
Write Message Setup Example
36
Allen-Bradley Programming Overview
37
Channel Configuration
37
General Confi Guration
37
System Confi Guration
38
Message Sequence Logic
38
Message Read Logic
39
Message Read Setup Screen
40
Message Write Logic
41
Message Write Setup Screen
43
Allen-Bradley Data Access
43
Ethernet/Ip
43
Modbus® Protocol
45
General Description
45
Modbus® TCP/IP (Ethernet)
45
Modbus® ASCII (Serial Communications)
46
Modbus® RTU (Serial Communications)
46
Serial Port Configuration of the Leader
46
Data Packet
46
The Query
47
The Response
47
Data Field
47
Error Checking
47
Ascii
47
Rtu
48
Framing
48
Ascii
48
ASCII Query (Read) Example
49
ASCII Write Example
50
ASCII Response Example
52
RTU Query (Read) Example
53
RTU Response Example
53
Modbus® Notes
54
Modbus® Data Access
54
Hyperterminal
55
Description
55
Setting up Hyperterminal
55
Testing Communications
57
General Notes
58
Conversion Chart for Decimal / Hexadecimal / ASCII
59
Quantum™ Lx Data Tables
61
Digital Board Values
62
Analog Board Values
64
Calculated Values
66
Mode Values
67
Timer Values
75
Setpoint Values
76
Commands
97
DBS Setpoint Values
98
General Setpoint Values
99
VSD (Vyper) Setpoint Values
99
Warning/Shutdown Message Codes
103
Q5 Controller
110
Main Board History and Identification
110
Communications Connector Locations
110
Serial Communications Hardware
111
General Description
111
Com-1 and Com-2 Description
111
Com-3 Description
111
Serial Communications Port Wiring
112
General Note
112
Rs-232 Wiring and Jumpers
112
RS-422/485 Wiring and Jumpers
112
RS-422 Signal Wiring
112
Serial Communications Troubleshooting
113
Troubleshooting RS-232
113
Troubleshooting RS-422
113
Troubleshooting RS-484
113
Communications Data Logging Screens
115
Communications Log
115
Modbus TCP Log
115
Q4 Controller
118
Main Board History and Identification
118
Q4 Serial Communications Hardware
119
General Description
119
Com-1 and Com-2 Description
119
Com-3 Description
119
Serial Communications Port Wiring
120
Rs-232 Wiring and Jumpers
120
RS-422/485 Wiring and Jumpers
121
Signal Wiring
121
Signal Wiring
122
Serial Communications Troubleshooting
123
Troubleshooting RS-232
123
Troubleshooting RS-422
123
Troubleshooting RS-484
124
Communications Data Logging Screens
125
Communications Log
125
Modbus TCP Log
125
Communications Loopback Test
126
Description
126
Hardware Setup for Testing
126
Software Setup for the Communications Loopback Test
127
Performing the Communications Loopback Test
128
Frick® Serial Communications Converter Module
130
Description
130
Setting the Dipswitch
130
Mounting the Module
130
Wiring the Module
131
Rs-422 Connections
131
Quantum™ LX Ethernet Communications Wiring
132
Quantum™ Lx Local Ethernet Configurations
133
Quantum™ Lx Ethernet Network Configurations
134
Quantum™ LX Serial Communications Wiring
135
Serial Communications Wiring Diagrams
138
To Customer Remote Computer/Dcs
138
Rs-422 Communications
138

Johnson Controls Frick QUANTUM LX Operation (116 pages)

COMPRESSOR CONTROL PANEL

Brand: Johnson Controls | Category: Control Panel | Size: 4 MB

Table of Contents
2
Typical System Configuration
4
Quantum™ Lx Control Panel
4
Using a Web Browser (Ethernet)
5
Operator Access
6
To Change Setpoints
6
Keys and Key Functions
7
Menu Structure
8
Operating Display Screens
9
Operating Status (Home)
9
Operating Values
13
Sequencing
13
User Defi Ned Operating Status
16
Vyper
17
Harmonic Filter
17
Modes
18
SYSTEM STATUS Trending Trending Setup
21
Real Time Trending
22
History Trending
23
Real Time Data Log
24
History Data Log
25
Maintenance
26
Event Log
27
VSD Energy Savings
28
Kwh Monitoring
29
SETPOINTS Capacity Control
30
Sequencing - System 1 Setup
33
Compressor Safeties
34
Package Safeties
37
Constant Electric Drive
40
VFD, Vyper
42
Dbs
44
Miscellaneous
47
Scheduling
48
Condenser Digital Control
49
Condenser Analog Control
50
PHD Monitoring
51
PID Setup
53
Setting up a PID Channel
54
Overview to Tuning a PID Controller
54
Superheat
58
Analog Inputs
61
Digital Inputs
63
Digital Outputs
64
CALIBRATION Pressure
67
Temperature
68
Motor/Miscellaneous
70
PHD Monitoring
71
Analog Outputs - Retransmitting Outputs
72
Analog Outputs
73
Auxiliary Analogs
75
CONFIGURATION Compressor
76
Communications
78
Ethernet
80
Security
81
Session
82
SERVICE Digital
83
Analog
83
Communications Log
84
Modbus TCP Log
85
Motor Bump
86
Communications Loop Back Test
87
Diagnostics
87
Software Maintenance
88
Documentation
89
Help
90
About
91
Miscellaneous Screens Alpha
92
Operation Overview
93
Initial Setup Procedure
93
Compressor Start-Up Procedure
93
Compressor Stopping Procedure
93
Setup for Automatic Control
93
Remote Control of the Compressor
93
Remote Capacity Control Chart
94
Warnings/Shutdowns Messages
95
Appendix
109
Oil Safety Logic
109
Part 1: Missing Oil Pressure
109
Part 2: Insuffi Cient Main Oil Pressure During Low Differential
109
Part 3: Oil Circuit Pressure Drop
110
Part 4: Oil Pressure Filter Drop
111
Oil Pump Starting Logic
112
No Pump
112
Demand Pump
113
Oil Pump Running Logic
114
Demand Pump
114
Oil Pump Starting Logic
114
Full Time Pump
114

Johnson Controls Frick QUANTUM LX Manual (108 pages)

COMPRESSOR CONTROL PANEL

Brand: Johnson Controls | Category: Control Panel | Size: 4 MB

Table of Contents
2
Operation - Service
3
Typical System Configuration
4
Overview of Operator Interfaces
4
Quantum™ Lx Control Panel
4
Keys and Key Functions
5
Web Browser
6
Changing Setpoints
6
Menu Structure
7
Operating Display Screens
8
Operating Status (Home)
8
Operating Values Sequencing
11
User Defined Operating Status
14
Vyper
15
Harmonic Filter
15
Modes
16
Safeties
17
History - Current Safeties
17
History - Safety History
18
System Status
19
Trending Setup
19
Real Time Trending
20
History Trending
21
Real Time Data Log
22
Maintenance
24
Event Log
25
VSD Energy Savings
26
Setpoints Capacity Control
27
Sequencing - System 1 Setup
30
Compressor Safeties
31
Package Safeties
33
Drive
38
Miscellaneous
42
Scheduling
43
Condenser Digital Control
44
Analog Control
45
PHD Monitoring
46
PID Setup
48
Setting up a PID Channel
49
Overview to Tuning a PID Controller
49
Superheat
51
Recip
52
Auxiliaries Analog Inputs
53
Analog Inputs
54
Digital Inputs
55
Digital Outputs
56
Panel
57
Calibration Pressure
59
Temperature
60
Capacity/Volume
61
Motor/Miscellaneous
62
PHD Monitoring
63
Retransmitting Outputs
64
Analog Outputs
65
Auxiliary Analogs
66
CONFIGURATION Compressor
68
Communications
70
Ethernet
72
Security
73
Session
74
Service Digital
75
Analog
75
Communications Log
76
Modbus TCP Log
77
Motor Bump
78
Communications Loop Back Test
79
Diagnostics
79
Software Maintenance
80
Documentation
83
Help
84
About
85
Miscellaneous Screens
86
Alpha
86
Operation Overview
87
Initial Setup Procedure
87
Compressor Strat-Up Procedure
87
Compressor Stopping Procedure
87
Setup for Automatic Control
87
Remote Control of the Compressor
87
Remote Capacity Control Chart
88
Warnings/Shutdowns Messages
89
Quantum™ LX Panel Software Update Procedure
102
Oil Safety Logic
103
Part 1: Missing Oil Pressure
103
Part 2: Insufficient Main Oil Pressure During Low Differential
103
Part 3: Oil Circuit Pressure Drop
104
Part 4: Oil Pressure Filter Drop
105
Oil Pump Starting Logic
106
No Pump
106
Demand Pump
107
Full Time Pump
108

Johnson Controls Frick QUANTUM LX Maintenance Manual (40 pages)

EVAPORATOR CONTROL PANEL

Brand: Johnson Controls | Category: Control Panel | Size: 1 MB

Table of Contents
2
Introduction to the Quantum™ Lx Evaporator Control System

4
Quantum™ Lx Control Panel

5
Remote Panel

6
Power Supply for the Evaporator Control Panel and Remote Panel

7
Quantum™ Lx Controller Board

9
Digital Board

13
- Digital Board Description
  13
- Communications Led's
  13
- Connections to the Quantum
  13
- Logic Voltage (Power) LED
  13
- Active LED
  14
- Digital Inputs
  14
- Digital Outputs
  14
- Checking the Digital Inputs and Outputs
  14
- Fuse Testing and Replacement
  15
- Input and Output Module Testing and Replacement
  15
- Troubleshooting an Output
  15
- Troubleshooting an Input
  15
- Replacing a Defective Digital Board
  15
- Digital I/O Board Pictorial
  16
- Digital Board Settings
  17
  - Communications Settings
    17
  - Dipswitch Settings
    17
Analog Board

18
- Overview
  18
- General Description
  18
- Analog Board Description
  18
- Communications Led's
  18
- Connections to the Quantum
  18
  - Logic Voltage (Power) Led's
    19
  - Active LED
    19
  - Analog Inputs
    19
  - Analog Outputs
    20
  - Troubleshooting the Analog Inputs and Outputs
    20
  - Replacing a Defective Analog Board
    20
  - Analog Board Pictorial
    21
  - Analog Board Settings
    22
    
    Communications
    22
    
    Dipswitch Settings
    22
    
    Miscellaneous
    22
    
    Sw1
    22
    
    Sw2
    22
  - Quantum™ Lx Gcu Configuration
    23
  - Service Screens
    24
    
    Communications Log
    24
    
    Communications Loop-Back Test
    25
    
    Diagnostics
    26
    
    Software Maintenance
    27
  - Miscellaneous Maintenance Screens
    30
    
    About
    30
    
    Erasing the System Setpoints
    31
    
    Troubleshooting a Problem that Appears Unexplainable
    31
  - Wiring Diagrams
    32
    
    Digital Inputs/Outputs
    32
    
    Analog Inputs/Outputs
    35
    
    Communications Wiring Diagrams
    38
    
    RS-422 Communications
    38
    
    RS-485 Communications
    38
    
    To Customer Remote Computer/Dcs
    38
  - Quantum™ Lx Evaporator Replacement Parts
    39
    
    Evaporator Quantum™ LX Operator Interface Panel
    39
    
    Evaporator Remote Panels
    40

Johnson Controls Frick QUANTUM LX Maintenance Manual (84 pages)

Condenser/Vessel Control Panel

Brand: Johnson Controls | Category: Control Panel | Size: 3 MB

Control Panel
1
Table of Contents
2
Introduction to the Quantum™ Condenser/Vessel Control System
3
Q5 Controller
11
Q4 Controller
21
Operator Interface
27
Digital Board
33
Analog Board
43
Service Screens
51
Troubleshooting
59
Condenser/Vessel Panel Drawings
61
Replacement Parts
79

Johnson Controls Frick QUANTUM LX Operation (12 pages)

SYSTEM INTERFACE PANEL

Brand: Johnson Controls | Category: Recording Equipment | Size: 2 MB

Table of Contents
2
Overview of a Typical System
3
Introduction to the System Interface Panel
3
- General Description
  3
Basic Sip Connections
4
Locating the Ethernet Connections
5
Calibrating the Sip
6
- Touch Screen Calibration
  6
Browser and Keyboard
7
Main Sip Operational Categories
8
- General Information
  8
- Home Page
  8
- Admin Page
  8
- Info Page
  8
Sip Screens and Setup
9
- Login Page
  9
- List Page
  9
- Add Page
  9
- Edit Page
  10
- Delete Page
  10
- Network Page
  10
Program Updating & Flash Card Location
12

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