CONDENSER/VESSEL PANEL DRAWINGS..........................61 SECTION 10 REPLACEMENT PARTS...............................79 THE FOLLOWING PUBLICATIONS ARE AVAILABLE FROM THE JOHNSON CONTROLS® WEBSITE jci.com 090.560-O Frick® Quantum™ LX Condenser/Vessel Control Panel Operation 090.560-CS Frick® Quantum™ LX Consenser/Vessel Control Panel Communications Setup (setup and wiring for data communication using available protocols) 090.560-M...
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 3 SECTION 1 INTRODUCTION TO THE QUANTUM™ CONDENSER/VESSEL CONTROL SYSTEM...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 4 INTRODUCTION TO THE QUANTUM™ LX CONDENSER/VESSEL CONTROL SYSTEM INTRODUCTION tion for both of these boards. Both the Q4 and Q5 boards run a software program that communicates with all connected Panels, The Quantum™...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 5 GENERAL INFORMATION WHAT TO DO BEFORE CALLING THE FACTORY Many times when a suspected Quantum™ problem is The components within the control panel can be inad- called in to the factory, not enough information is provid- vertently damaged by static electricity or mishandling.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 6 QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL The following pictorial shows the front of the Control Panel • Display portion of the unit, and will appear the same for both a Q4 or •...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 7 The inside of the panel will vary, depending on whether it is a Q4 or Q5 based controller. The following pictorial shows both versions: 120 VAC Power Power Supply Connection Q4 Controller Communications...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 8 CONDENSER AND VESSEL PANEL The following pictorial shows the inside, top of the enclosure. power both the digital and analog boards, as well as providing The power supply which provides the necessary DC voltages to power to the analog channels is located here.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 9 POWER SUPPLY FOR THE CONDENSER/VESSEL PANEL DESCRIPTION CONDENSER/VESSEL PANEL POWER CAUTION! Measuring the power supply voltages require The Condenser/Vessel Panel utilizes the +5 VDC, +12 the control power to be energized. Extreme care must be VDC and –...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 12 Q5 CONTROLLER BOARD INTRODUCTION per left corner of the screen as the boot se- quence progresses. Frick® Controls has released the latest version of the • Just before fully booting, a Loading bar will ap- Quantum ™...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 13 is visible in the dark screen. Using a Locate the Battery socket, as shown on the following beam type source of good lighting, drawing: such as a fl ashlight, look for any ghost type image.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 14 Q5 BOARD CN_PWR1 CN_POWER1 CN_POWER1 Ethernet Power Connector Power Connector Flash Card located under the board here FUSE FUSE ETHERNET ETHERNET LED’s LED’s JLVDS3 (See Note 4 below) JLVDS3 JLVDS3 JLVDS JLVDS2 2...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 15 Q5 BOARD JUMPERS, LED’S AND CONNECTORS JUMPER TABLE Jumper Jumper Function Jumper Setting Function Jumper Setting Title Title 5-Wire Normal 1 - 2 1-2 Closed Touch (default) Closed 1 2 3 1 2 3 Screen CMOS1...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 16 Q5 INTERFACE BOARD COMM COMM COMM Baud Rate Jumpers J15 Not Installed = 19200 (Default) J15 Pins 1-2 Installed = 38400 J15 Pins 3-4 Installed = 56K J15 Pins 1-2 and 3-4 Installed = 115K COMM Do Not Remove J14...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 17 Q5 INTERCONNECTIONS The pictorial below depicts the Q5 motherboard, and the nec- of the interconnecting harnesses must be installed as shown for essary interconnects between it and the Interface board. Each proper operation.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 18 Q5 POWER SUPPLY DESCRIPTION adjusting potentiometer. CAUTION: It is possible for the screwdriver (and the person making the adjustment) The power supply of the Q5 control panel consists a sin- to come into contact with potentially lethal voltages.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 19 ADJUSTMENT +12 VDC Adjustment Ensure that the meter is set to the proper range (DC, 0-50 Locate the DC power supply terminals. Place the V or equivalent), as well as observing proper wire polarity. negative lead on - and the positive lead on +.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 22 Q4 CONTROLLER BOARD INTRODUCTION • Just before fully booting, a Loading bar will ap- pear at the bottom of the screen, showing the percent of load that has completed. Frick Controls has strived to remain on the cutting edge ®...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 23 the dark screen. Using a beam type source BATTERY FUNCTION AND REPLACEMENT of good lighting, such as a fl ashlight, look for any ghost type image. If it appears that The Q4 board utilizes a battery to maintain correct date there is something on the screen but very and time for the purpose of stamping warnings and shut-...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 24 Q4 BOARD USB Connector +5VDC (Depending on board version, RET / GND Power USB could be located in either RET / GND -RX/-TX (I/O Boards) of these two locations. +12VDC +RX/+TX (I/O Boards) COM-3...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 26 Q4 CONDENSER/VESSEL CONTROL PANEL POWER SUPPLY If the voltages from the power supply are within the acceptable DESCRIPTION ranges, then measure them at the Q4 control board, as shown below: The same power supply is utilized in both the Q4 Condenser/ Vessel Control Panel, and the Condenser/Vessel Remote...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 28 OPERATOR INTERFACE DESCRIPTION DISPLAY REPLACEMENT The Quantum™ LX Operator Interface actually consists of NOTE: For a Q5 controller, when ordering a replacement two components: A color 10-1/2” (diagonally measured) display, please check for CPU BIOS version 1.13 (view the graphic display and a membrane touch keypad.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 29 Q5 SPECIFIC INFORMATION Q4 SPECIFIC INFORMATION The display for the Q5 utilizes a “bat wing” adapter board The end of the display cable that plugs into the display that plugs into the display connector, and accepts the dis- has an adapter connector plugged into it, which adapts play harness from the Q5.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 30 KEYPAD at a rate of about once-per-second. Pressing a key on the keypad will interrupt this fl ash rate, and repeatedly depressing a key will cause the The Quantum™ LX keypad is shown here: LED to fl...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 31 KEYPAD REPLACEMENT Take the new keypad, and feed the fl at cable through the slotted opening at the bottom of the display area. Shut off control power. Remove the paper backing of the keypad to expose the double-backed tape underneath.
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 33 SECTION 5 DIGITAL BOARD...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 34 DIGITAL BOARD INFORMATION chain, these voltages and signals cannot continue through the daisy-chain to the next board. Whenever a plug is not to be inserted into a board, either for service or if The information that follows in this section can help not all boards are present, then a shunting plug (refer to locate problems that can occur with Digital Input and...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 35 • A problem may exist with one of the I/O boards The following pictorial shows a side view of the 120 VAC (Digital or Analog). Output module. The color of an Output module is black: •...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 36 Place the questionable fuse into the fuse tester at the position 4 (neutral). one end of each Digital I/O Board (refer to the Digital Board drawings at the end of this section for exact TROUBLESHOOTING AN INPUT fuse tester location).
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 41 DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when confi guring the Quantum™ for external communications. 120 ohm long communications line termination. out* No termination. RS-422/485 transmit pull-up for long communications lines.
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 43 SECTION 6 ANALOG BOARD...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 44 ANALOG BOARD OVERVIEW ANALOG BOARD DESCRIPTION The Frick Quantum™ LX Condenser/Vessel control panel ® The Analog Board is actually a small microprocessor board s are capable of reading external analog devices, such as and is programmed to control analog outputs, or accept temperature probes and pressure sensors.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 45 chain, these voltages and signals cannot continue through • A problem may exist with one of the I/O boards to the next board. Whenever a plug is not to be inserted (Digital or Analog).
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 46 and position 6 connects to ground (GND) of the external Check that jumpers, dipswitches device for channel 2, as shown below: components are properly setup on the new board using the old board as a reference (refer to the Analog Settings tables near the end of this Channel 2 + Channel 2...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 47 CONDENSER ANALOG BOARD PICTORIAL OUTPUTS 24 VDC Power LED (D5) CH8 - Variable Speed Fan #8 CH4 - Variable Speed Fan #4 CH7 - Variable Speed Fan #7 CH3 - Variable Speed Fan #3 CH6 - Variable Speed Fan #6 CH2 - Variable Speed Fan #2 CH5 - Variable Speed Fan #5...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 49 ANALOG BOARD SETTINGS COMMUNICATIONS The following table is to be used when confi guring the Quantum™ for external communications. 120 ohm long communications line termination. Out * No termination. * default setting MISCELLANEOUS Not Used...
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 51 SECTION 7 SERVICE SCREENS...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 52 SERVICE SCREENS SERVICE – Communications Log DESCRIPTION: This screen allows the technician to view the case Comm4) will appear in the upper left side of the screen. status of all communications ports. Each time a new command is sent or received, the screen will The following user selectable buttons are provided: need to be refreshed by selecting the [Show CommX] button...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 53 SERVICE – Communications Loop-Back Test DESCRIPTION: This screen allows the user to test the integrity Refer to the Condenser/Vessel Communications Manual of each of the communications channels, by using a Loop-Back (090.560- CS) for specifi...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 54 SERVICE – Diagnostics DESCRIPTION: The Diagnostics screen has been provided as a Refer to the Condenser/Vessel Communications manual way for the user to test the Ethernet connection. (090.560-CS) for further information on this screen.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 55 SERVICE – Software Maintenance DESCRIPTION: This screen allows the technician to perform been saved (from 0 to 99). If no units have yet system software maintenance. NOTE: Use caution when been saved, the center line will be blank.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 56 and the following dialog box will appear: • If the above dialog box appears, you must insert a valid software upgrade USB device. • Any numerals that appear on the center line of Restore Setpoints –...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 57 USB Memory Stick Plug-in locations This version of the LX has a This drawing represents one version of the LX where USB connector located on the the USB stick plugs into the mother board with the daughter board, no adapter is use of an adapter.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 58 MISCELLANEOUS MAINTENANCE SCREENS About DESCRIPTION: The About screen shows the Analog and to an analog board should result in sensor fault shutdown Digital boards that have been detected. If a board has lost message that is associated with the sensors on that board.
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 59 SECTION 8 TROUBLESHOOTING TROUBLESHOOTING A PROBLEM THAT APPEARS Is power wiring mixed with control wiring? UNEXPLAINABLE Is power wiring mixed with sensor wiring? When there is a problem that makes no sense due to Is power wiring mixed with communications wiring? unexplainable things happening, check the following: Ensure that pressure transducers are properly...
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 60 ERASING THE SYSTEM SETPOINTS In the event it becomes necessary to erase the systems setpoints, use the following procedure: Ensure that the existing setpoints are documented if possible. Power the controller down. Locate the processor board (located in the Quantum™...
QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 61 SECTION 9 CONDENSER/VESSEL CONTROL PANEL AND REMOTE PANEL DRAWINGS This table lists the numbers for the drawings that appear on the following pages. The drawings shown here is the latest revision as of the printing of this manual.
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 62 WIRING DIAGRAMS Condenser Digital Board 1 Inputs/Outputs (Page 1 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 63 Condenser Digital Board 1 Inputs/Outputs (Page 2 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 64 Condenser Digital Board 1 Inputs/Outputs (Page 3 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 65 Condenser Analog Inputs/Outputs (Page 1 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 66 Condenser Analog Inputs/Outputs (Page 2 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 67 Condenser Analog Inputs/Outputs (Page 3 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 68 Condenser Digital Board 2 Inputs/Outputs (Optional) (Page 1 of 2)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 69 Condenser Digital Board 2 Inputs/Outputs (Optional) (Page 2 of 2)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 70 Vessel Digital Board 1 Inputs/Outputs (Page 1 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 71 Vessel Digital Board 1 Inputs/Outputs (Page 2 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 72 Vessel Digital Board 1 Inputs/Outputs (Page 3 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 73 Vessel Analog Inputs/Outputs (Page 1 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 74 Vessel Analog Inputs/Outputs (Page 2 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 75 Vessel Analog Inputs/Outputs (Page 3 of 3)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 76 Vessel Digital Board 2 Inputs/Outputs (Optional) (Page 1 of 2)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 77 Vessel Digital Board 2 Inputs/Outputs (Optional) (Page 2 of 2)
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QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL 090.560-M (APRIL 13) MAINTENANCE Page 78 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS Q3 or Q4 Q1 or Q2 Q3 or Q4 COM-2 (TB2) COM-2 (P11) COM-2 (P12) COM-2 (TB2) To Customer -RX/-TX -RX/-TX Remote Computer /...
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