Johnson Controls Frick QUANTUM LX Manual
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Johnson Controls Frick QUANTUM LX Manual

Compressor control panel
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OPERATION – SERVICE
(SESSION LEVEL 2)
FRICK
QUANTUM™ LX
®
COMPRESSOR
CONTROL PANEL
Version 6.6x
Form 090-022 0 (NOVEMBER 2009)
OPERATION - SERVICE
File:
SERVICE MANUAL - SECTION 90
Replaces:
S90-022 O/FEB 2009
Dist:
3, 3a, 3b, 3c

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Summary of Contents for Johnson Controls Frick QUANTUM LX

  • Page 1 Form 090-022 0 (NOVEMBER 2009) OPERATION - SERVICE File: SERVICE MANUAL - SECTION 90 Replaces: S90-022 O/FEB 2009 Dist: 3, 3a, 3b, 3c OPERATION – SERVICE (SESSION LEVEL 2) FRICK QUANTUM™ LX ® COMPRESSOR CONTROL PANEL Version 6.6x...

  • Page 2: Table Of Contents

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 2 OPERATION - SERVICE TABLE OF CONTENTS TYPICAL SYSTEM CONFIGURATION ........................4   OVERVIEW OF OPERATOR INTERFACES ....................... 4   QUANTUM™ LX CONTROL PANEL ........................4   Keys and Key Functions ..........................5  ...

  • Page 3: Operation - Service

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 3 Temperature ............................. 60   Capacity/Volume ............................61   Motor/Miscellaneous ..........................62   PHD Monitoring ............................63   Analog Outputs Retransmitting Outputs ........................64   Analog Outputs ...........................

  • Page 4: Typical System Configuration

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 4 OPERATION - SERVICE TYPICAL SYSTEM CONFIGURATION Frick Compressor packages may be used individually, or in display graphic screens, which represent various aspects groups. This section will describe some of the various of compressor operation.

  • Page 5: Keys And Key Functions

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 5 KEYS AND KEY FUNCTIONS Function DECIMAL [.] - This key is used when entering a decimal value in a data field. [+/-] - When changing a value in a data field, this key toggles the value between negative and positive.

  • Page 6: Web Browser

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 6 OPERATION - SERVICE WEB BROWSER are viewing will never update the displayed values. Changing to another screen will show the most recent values on the new screen, and then will not update The web browser interface can be viewed from any again.

  • Page 7: Menu Structure

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 7 MENU STRUCTURE Sequencing Trending Setup User Defined Real Time Trending History Trending Real Time Data Log Current History Data Log History Trending… Mode 1 Maintenance Mode 2 Event Log...

  • Page 8: Operating Display Screens

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 8 OPERATION - SERVICE OPERATING DISPLAY SCREENS Operating Status (Home) Home ACCESSING: Home DESCRIPTION: This is the default screen (also called the screen). When power is applied, this screen will appear. The most important information about the compressor and the applicable subsystems operation is displayed here.
  • Page 9 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 9 RUN HOURS – The value shown here is the total A Shutdown message indicates that a number of hours that the compressor has been shutdown setpoint has been reached, or actually running, during its lifetime.
  • Page 10 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 10 OPERATION - SERVICE  Suction Temperature - Is measured at the Automatic - The compressor auto compressor inlet and the value is displayed along command was sent. The compressor with the unit of measure.

  • Page 11: Operating Values Sequencing

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 11 Sequencing OPERATING VALUES - Operating Values… ACCESSING: Sequencing Compressor DESCRIPTION: This screen will be available if Sequencing is enabled in configuration. This is strictly a status screen;...
  • Page 12 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 12 OPERATION - SERVICE the leader may again try to restart the compressor if Load Procedure additional capacity is needed. After a compressor begins running, or after one fails to start and is sent If the leader compressor’s Suction Pressure is above a stop command, the leader can begin the process the Capacity Control setpoint, the leader calculates...
  • Page 13 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 13 Difference greater than Lower their Control Inputs move up and down. The only Proportional Band: stipulation to the control strategy is that one High Stage compressor must always remain on as long as Capacity Change = Lower Cycle Time at least one Booster compressor is running.

  • Page 14: User Defined Operating Status

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 14 OPERATION - SERVICE OPERATING VALUES - User Defined Operating Status Operating Values… User Defined ACCESSING: DESCRIPTION: The purpose of this screen is to allow the user to assign additional analog channels to be more readily Operating Status viewable.

  • Page 15: Vyper

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 15 Vyper™ OPERATING VALUES – VYPER™ - ACCESSING: Operating Values… Vyper Vyper… DESCRIPTION: This screen only appears if a Vyper™ drive is installed. The screen is used to view and change specific operating values having to do with the Vyper™...

  • Page 16: Modes

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 16 OPERATION - SERVICE MODES ACCESSING: Modes DESCRIPTION: The purpose of this screen is to allow the user to assign operational states (such as manual or automatic) to the various modes shown on the screen.

  • Page 17: Safeties

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 17 - History - Current Safeties SAFETIES ACCESSING: Safeties… Current Current Safeties DESCRIPTION: The screen shows the Warnings and Shutdowns that have recently occurred (up to 50). When a warning or shutdown is triggered, a blue descriptive message shows on this screen.

  • Page 18: History - Safety History

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 18 OPERATION - SERVICE - History - Safety History SAFETIES ACCESSING: Safeties… History Safety History DESCRIPTION: The screen shows the warnings and shutdowns that have recently occurred (up to 50 maximum). When a warning or shutdown is triggered, a blue descriptive message shows on this screen.

  • Page 19: System Status

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 19 -Trending - Trending Setup SYSTEM STATUS ACCESSING: Trending Setup System Status… Trending… DESCRIPTION: This is the Trending Setup screen. Up to eight channels can be monitored in real time fashion (as the values are changing), and up to eight channels monitored as a history (long after they have happened).

  • Page 20: Real Time Trending

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 20 OPERATION - SERVICE The following screen command keys are provided: The xx in both of these files will be replaced with the ID number of the Quantum™ LX. When the Upload Data Trending Files To USB Device - Pressing files appear in the screen window, simply right this key initiates an uploading of the Real Time and...

  • Page 21: History Trending

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 21 -Trending - History Trending SYSTEM STATUS ACCESSING: System Status… Trending… History Trending DESCRIPTION: This is the History Trending screen. It is accessible from the Main Menu by pressing System Status…...

  • Page 22: Real Time Data Log

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 22 OPERATION - SERVICE -Trending - Real Time Data Log SYSTEM STATUS ACCESSING: System Status… Trending… Real Time Data Log DESCRIPTION: This screen will display in a tabular format, the numerical data values as selected on the Real Time Trending Setup screen.
  • Page 23 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 23 -Trending - History Data Log SYSTEM STATUS ACCESSING: System Status… Trending… History Data Log DESCRIPTION: This screen will display in a tabular format, the numerical data values as selected on the Real Time Trending Setup screen.

  • Page 24: Maintenance

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 24 OPERATION - SERVICE - Maintenance SYSTEM STATUS ACCESSING: System Status… Maintenance DESCRIPTION: Using this screen, the user can view up to nine (9) pre-programmed maintenance schedules, as well as eight (8) user definable maintenance schedules.

  • Page 25: Event Log

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 25 - Event Log SYSTEM STATUS ACCESSING: System Status… Event Log DESCRIPTION: This screen is used to log certain messages and events that are generated through normal unit operation. Occurrences such as normal power up and power down sequences, as well as all maintenance schedule messages (see the Maintenance screen for more information on these messages).

  • Page 26: Vsd Energy Savings

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 26 OPERATION - SERVICE - VSD Energy Savings SYSTEM STATUS VSD Energy Savings ACCESSING: System Status… DESCRIPTION: This screen provides a Slide Valve profile for the compressor. This screen breaks down the total time that the given range represents the percentage of time that the compressor has been in the Running state since the date Slide Valve is in that range.

  • Page 27: Setpoints Capacity Control

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 27 SETPOINTS Capacity Control Setpoints… Capacity… ACCESSING: Mode DESCRIPTION: The Capacity Control Mode 1 -4 screens are identical in appearance (with the exception that Low Suction will only appear if Suction Pressure has not been selected as the controlling mode).
  • Page 28 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 28 OPERATION - SERVICE is midpoint from setpoint, the output is on VFD Proportional Band [4psig] and off an equal amount of time. VFD Integration Time [30 sec] Dead Band High - A band, measured in the units With the actual pressure at 21psig, the of the Capacity Control setpoint, above the...
  • Page 29 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 29 MODE SAFETIES : Example: Forward Acting – As the Capacity Control value drops Control Channel = Process Temperature below the capacity control setpoint, these setpoints Control Direction = Forward will protect the compressor by decreasing the Safety Warning Setpoint = 35.0 F...

  • Page 30: Sequencing - System 1 Setup

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 30 OPERATION - SERVICE Sequencing - System 1 Setup SETPOINTS - Setpoints… Sequencing… ACCESSING: System 1 Setup Compressor DESCRIPTION: This screen will be available if Sequencing is enabled in configuration.

  • Page 31: Compressor Safeties

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 31  Start # - The allowable numbers here are 0 – 8. This Automatic number determines which compressor to start or stop  Remote Comm next, based upon capacity need (see pages 13 –...
  • Page 32 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 32 OPERATION - SERVICE  [Force Unload] - When the Discharge proper operating position based Pressure is greater than or equal to this compression ratio. setpoint, the compressor Slide Valve will be High Suction Pressure forced to Unload.

  • Page 33: Package Safeties

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 33  controlled by comparing the Slide Valve [Oil Pump Unload Assist] positions to the setpoints  Oil Pump Unload Assist Disabled –  [Ignore Delay] – The length of time that the disabled.
  • Page 34 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 34 OPERATION - SERVICE Shutdown Low Oil Temperature: setpoint before compressor will shut down.  Oil Temperature [Warning] - If the is less High Filter Pressure: than or equal to this setpoint, for the warning time delay, a warning occurs.
  • Page 35 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 35   [Capacity Position] - The percentage of DX Circuit On with compressor – DX travel that the Slide Valve is permitted Circuit #1 is on if the compressor is on, to load upon Compressor starting, and or it is off if the compressor is off.
  • Page 36 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 36 OPERATION - SERVICE SETPOINTS – MOTOR (CONSTANT ELECTRIC DRIVE) Setpoints… ACCESSING: Drive DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. The information that appears on this screen will also be EXAMPLE: FLA = 182 Amps repeated for most other types of motor drives.
  • Page 37 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 37 Amps Shutdown TYPICAL SETTING: Motor Amps Stop Load = setpoint before the FLA x 100% compressor will shut down.  Low Motor Amps: [Force Unload] - When the Motor Amps is greater than or equal to this setpoint, the ...

  • Page 38: Drive

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 38 OPERATION - SERVICE SETPOINTS – MOTOR (VFD, VYPER™) Setpoints… ACCESSING: Motor DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. The information that appears on the left side of the screen Output setpoint.
  • Page 39 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 39 SCREEN SETPOINTS: increase maintain capacity control setpoint. It also represents the slide valve position of which the speed will increase proportionally to the value of the second setpoint ...
  • Page 40 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 40 OPERATION - SERVICE SETPOINTS – Motor (DBS) Setpoints… Motor ACCESSING: DESCRIPTION: Drive safeties are important for the safe operation of the compressor and motor. This screen is available if a RAM DBS motor starter has Motor Starter –...
  • Page 41 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 41   Size – This value is read from a switch Ramp Time – A 10-position switch (SW3), on within the DBS, and will show the size of the the main control board of the DBS, is starter that is being used to control the adjustable from 3-30 seconds and sets the...

  • Page 42: Miscellaneous

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 42 OPERATION - SERVICE Miscellaneous SETPOINTS - ACCESSING: Setpoints… Miscellaneous DESCRIPTION: This screen contains miscellaneous setpoints that don’t fit in with the other categories of setpoint screens. The following pull-down menus and setpoint boxes are ...

  • Page 43: Scheduling

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 43 SETPOINTS - Scheduling Setpoints… Scheduling ACCESSING: DESCRIPTION: Scheduling allows the user to program up to four different operating schedules for each day of the week. This can be a great way to save energy.

  • Page 44: Condenser Digital Control

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 44 OPERATION - SERVICE Condenser Digital Control SETPOINTS - Condenser Digital Control ACCESSING: Setpoints… Condenser Condenser DESCRIPTION: If is enabled, this screen allows the end user to enter and view the basic operating parameters related to condenser digital operation.

  • Page 45: Analog Control

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 45 Condenser Analog Control SETPOINTS - Condenser Analog Control Setpoints… Condenser ACCESSING: Condenser DESCRIPTION: If is enabled, this screen allows the end user to enter and view the basic operating parameters related to condenser analog operation.

  • Page 46: Phd Monitoring

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 46 OPERATION - SERVICE PHD Monitoring SETPOINTS – ACCESSING: Setpoints… PHD Monitoring DESCRIPTION: This screen is used to setup the vibration portion of PHD Vibration monitoring. This screen will only be available if the PHD Vibration option has been installed and enabled.
  • Page 47 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 47 Shaft Side [High Warning] - If the amount of Stator #1 [High Shutdown] - If the amount of vibration exceeds this setpoint for the amount of vibration exceeds this setpoint for the amount of High Warning Delay High Shutdown Delay...

  • Page 48: Pid Setup

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 48 OPERATION - SERVICE PID Setup SETPOINTS - Setpoints… PID Setup… Page 1 ACCESSING: DESCRIPTION: This screen allows the end user to enter and view the basic operating parameters related to PID control. PID Setup ...

  • Page 49: Setting Up A Pid Channel

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 49  [Output Channel] - A setpoint entry box is provided to PID Setup On the screen, use the [Tab] key select the analog board output channel that you wish to access the Analog channel that has to use.
  • Page 50 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 50 OPERATION - SERVICE Proportional Band The value selected for the will be Integration Time - The Integral calculation in PID determined by the stability of the system, the control uses past performance to calculate a value for accuracy required, and the average output value, the PID output.

  • Page 51: Superheat

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 51 Superheat SETPOINTS – ACCESSING: Superheat Setpoints… DESCRIPTION: This screen allows the end user to enter and view the basic operating parameters related to Superheat control.

  • Page 52: Recip

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 52 OPERATION - SERVICE Control [Output Channel] - A setpoint entry box is provided to corresponds to the difference between the Input Setpoint select the analog board output channel that you wish (Actual) and the Control (Setpoint).

  • Page 53: Auxiliaries Analog Inputs

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 53 Auxiliaries - Analog Inputs – Page 1 SETPOINTS – ACCESSING: Setpoints… Auxiliaries… Analog Inputs… Page 1 DESCRIPTION: This screen is used to allow the user to set the operating safeties of Auxiliary Analog inputs 1 through 5. Drop down menu boxes are provided for the following: Delay , an Auxiliary Low Shutdown will be issued, and...

  • Page 54: Analog Inputs

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 54 OPERATION - SERVICE Auxiliaries- Analog Inputs – Page 2 SETPOINTS – ACCESSING: Setpoints… Page 2 Auxiliaries… Analog Inputs… DESCRIPTION: This screen is used to allow the user to set the operating safeties of Auxiliary Analog inputs 6 through 10. Delay Drop down menu boxes are provided for the following: , an Auxiliary Low Shutdown will be issued, and...

  • Page 55: Digital Inputs

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 55 Auxiliaries - Digital Inputs SETPOINTS – ACCESSING: Setpoints… Auxiliaries… Digital Inputs DESCRIPTION: This screen is used to view and set the Auxiliary Digital Input values. It is also used to custom name each of the Auxiliary Digital channels.

  • Page 56: Digital Outputs

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 56 OPERATION - SERVICE Auxiliaries - Digital Outputs SETPOINTS – Setpoints… ACCESSING: Auxiliaries… Digital Outputs Auxiliary Digital Output DESCRIPTION: This Use this screen to setup and control an using the signal from an Analog Input.

  • Page 57: Panel

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 57  [Control When] – Running - The output is controlled while the compressor is running.  Disabled - The output will be disabled.  Always - The output is controlled always.
  • Page 58 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 58 OPERATION - SERVICE running, and this input is de-energized, the lost, the mode is switched to Automatic. The input compressor is stopped. must be energized before going into Remote. Power Fail Restart –...

  • Page 59: Calibration Pressure

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 59 - Pressure CALIBRATION Calibration… Pressure ACCESSING: DESCRIPTION: This screen is used to view and set the pressure calibration values. This screen should be used anytime a pressure sensor is The following fields are provided: found to be out of calibration.

  • Page 60: Temperature

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 60 OPERATION - SERVICE - Temperature CALIBRATION Calibration… Temperature ACCESSING: DESCRIPTION: This screen is used to view and set the temperature calibration values. This screen should be used anytime a temperature sensor The following fields are provided: is found to be out of calibration.

  • Page 61: Capacity/Volume

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 61 - Capacity/Volume CALIBRATION Calibration… Capacity/Volume ACCESSING: DESCRIPTION: This screen is used to view and set the capacity and volume calibration values. The following drop-down menus are provided: There are a total of nine buttons provided.

  • Page 62: Motor/Miscellaneous

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 62 OPERATION - SERVICE – Motor/Miscellaneous CALIBRATION Calibration… Miscellaneous ACCESSING: DESCRIPTION: This screen is used to view and set miscellaneous calibration values that are not shown on other screens. This screen should be used anytime a sensor is found to The following fields are provided: be out of calibration.

  • Page 63: Phd Monitoring

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 63 PHD Monitoring CALIBRATION – Calibration… ACCESSING: DESCRIPTION: This screen is used to view and set PHD calibration values. The following drop-down and setpoint boxes are provided: ...

  • Page 64: Retransmitting Outputs

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 64 OPERATION - SERVICE Analog Outputs – Retransmitting Outputs CALIBRATION – Analog Outputs… Calibration… Retransmitting Outputs ACCESSING: DESCRIPTION: This screen is used to view and set the retransmitting analog output channels. The following fields are provided: ...

  • Page 65: Analog Outputs

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 65 - Analog Outputs CALIBRATION ACCESSING: Analog Outputs… Output Calibration Calibration… DESCRIPTION: This screen is used to calibrate individual analog outputs. Use this screen if an analog output signal (channel) Select the Analog Board and the Channel Number requires calibration.

  • Page 66: Auxiliary Analogs

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 66 OPERATION - SERVICE 12. Press the [#3] key (Set High End) and the value 15. Press the [#0] key (Change Delta) once to shown on the meter should go to the channel’s decrease “Delta Changing...
  • Page 67 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 67 Auxiliary Analogs – Page 2 CALIBRATION – Calibration… Auxiliaries… ACCESSING: Page 2 DESCRIPTION: This screen is used to view and set the Auxiliary Analog calibration values. This screen will show any custom named auxiliaries from ...

  • Page 68: Configuration Compressor

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 68 OPERATION - SERVICE Compressor CONFIGURATION - Configuration… ACCESSING: Compressor DESCRIPTION: This screen is used to view and set basic compressor operational values. It is from this screen that most of the compressors operating characteristics are set. The following drop-down menus are provided: [Screen Saver] ...
  • Page 69 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 69  [Drive] Auxiliary Analog 1 - 10  Screw Compressor With Constant  EZ Cool Feedback % Electric Drive  Auxiliary Analog 12 - 20 ...

  • Page 70: Communications

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 70 OPERATION - SERVICE Communications CONFIGURATION - Configuration… Communications ACCESSING: DESCRIPTION: This screen is used to set the compressor ID number, and the parameters for each of the three communications channels, as well as to show the status of the internal I/O board status.
  • Page 71 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 71 [Parity] - In communications, parity checking [Redetect IO Comms] - Select this key to detect parity bits refers to the use of to check that data all connected Analog and Digital boards.

  • Page 72: Ethernet

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 72 OPERATION - SERVICE Ethernet CONFIGURATION - ACCESSING: Configuration… Ethernet DESCRIPTION: This screen is used to view and set basic Ethernet operational values, as well as all e-mail based operating characteristics.

  • Page 73: Security

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 73 local Email address. When a message is sent to should network all recipients, this is the name that will appear in administrator. FROM the Email column.

  • Page 74: Session

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 74 OPERATION - SERVICE SESSION ACCESSING: Session DESCRIPTION: This screen allows the user/supervisor to access the various available user levels. This is also where the user can select the language, pressure units, temperature units and date format. NOTE: This screen is not available when viewing remotely.

  • Page 75: Service Digital

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 75 - Digital SERVICE ACCESSING: Service… Digital DESCRIPTION: This screen allows the technician to view the status of all installed digital board inputs and outputs. An OFF status indicates that the associated input or output is not energized.

  • Page 76: Communications Log

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 76 OPERATION - SERVICE – Communications Log SERVICE Service… Communications Log ACCESSING: DESCRIPTION: This screen allows the technician to view the status of all communications ports. The following user selectable buttons are provided: Each time a new command is sent or received, the screen will need to be refreshed by selecting the [Show Comm ...

  • Page 77: Modbus Tcp Log

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 77 – ModBus TCP Log SERVICE Service… ModBus TCP Log ACCESSING: DESCRIPTION: This screen allows the technician to view the status of all ModBus TCP communications. Refer to the Communications manual for detailed information on this screen (090-020 CS).

  • Page 78: Motor Bump

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 78 OPERATION - SERVICE Motor Bump SERVICE – Service… Motor Bump ACCESSING: DESCRIPTION: This screen allows the technician to manually energize, or bump, the compressor motor for the purpose of determining motor rotation.

  • Page 79: Communications Loop Back Test

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 79 Communications Loop Back Test SERVICE – ACCESSING: Communications Loop Back Test Service… DESCRIPTION: This screen allows the technician to verify and troubleshoot communications issues. Refer to the Communications Manual (090-020CS) for specific information about this test.

  • Page 80: Software Maintenance

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 80 OPERATION - SERVICE – Software Maintenance SERVICE Service… ACCESSING: Software Maintenance Software Maintenance DESCRIPTION: The screen has been provided as a way for the user to upload the operating software to their system, to save setpoints or to restore setpoints.
  • Page 81 FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 81   If a valid USB device with the operating Ensure that all setpoint values have been system loaded on it is plugged in, the documented as a safety precaution.
  • Page 82 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 82 OPERATION - SERVICE them manually to what they need to be if they are been changed when initially critical to the application. upgraded to 6.51 and will not change again. But now that you are upgrading to 6.55, To determine the setpoints and their defaults that Regulation Mode, Max Slide...

  • Page 83: Documentation

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 83 DOCUMENTATION Documentation ACCESSING: DESCRIPTION: This screen provides the user with links to allow the user to view the manuals shown. These manuals are stored on the Quantum™ LX program flash card. The screen shown here is only available when viewing format.

  • Page 84: Help

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 84 OPERATION - SERVICE HELP Help ACCESSING: DESCRIPTION: This screen provides the user with specific information as to the function of all keypad keys, as well as all screen keys, and changing Setpoints.

  • Page 85: About

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 85 ABOUT About ACCESSING: DESCRIPTION: The About screen shows all microprocessor-based circuit boards that have been detected by the Quantum™ LX, as well other related software information. The following information is shown here: Analog Boards - Shows all analog boards that were detected through communications at the last power...

  • Page 86: Miscellaneous Screens

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 86 OPERATION - SERVICE MISCELLANEOUS SCREENS ALPHA Alpha screen shows a graphic representation of the the [Up Arrow] key and notice that the has been placed Quantum™-LX numerical keypad. It is accessible from any on the text line in the first position.

  • Page 87: Operation Overview

    FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) OPERATION - SERVICE Page 87 Other Compressor Manuf]. The compressor OPERATION OVERVIEW model type uses a 20 seconds delay. After the time delay the compressor and the Recycle Delay INITIAL SETUP PROCEDURE timer are started.

  • Page 88: Remote Capacity Control Chart

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 88 OPERATION - SERVICE shutdown and the Recycle Delay has timed motor from successive restarts. For Motor Control out. further setup see the Setpoints screen  (Module 2) - Remote Enabled - This output is energized while the compressor is in ...

  • Page 89: Warnings/Shutdowns Messages

    FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 89 OPERATION - SERVICE WARNINGS/SHUTDOWNS MESSAGES When a Shutdown occurs, the display backlight will flash Coalescer Filter Differential Warning – (For RCSI only) This on and off to alert an operator of the shutdown. This Warning will be issued when the differential of Discharge visual warning will help get the attention of the operator Pressure to System Discharge Pressure is greater than the...
  • Page 90 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 90 OPERATION - SERVICE DBS - Phase Loss – This will occur if there is a loss of at Harmonic Filter DC Bus Voltage Imbalance – The 1/2 DC link least one phase of supply voltage or the loss of at least voltage magnitude will remain within ±...
  • Page 91 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 91 OPERATION - SERVICE inhibiting the Current Regulator Run signal for five to six Harmonic Filter Run Signal Fault – When a digital run input line voltage cycles. If the Phase C signal exceeds the command is received at the filter logic board from the prescribed threshold three times in 60 line cycles, the unit Vyper...
  • Page 92 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 92 OPERATION - SERVICE High Comp. Oil Temperature Warning - The Oil for Modes 1 & 3, and the Mode 2 safeties are active High Oil Temperature was greater than or equal to the for Modes 2 &...
  • Page 93 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 93 OPERATION - SERVICE Motor Stator #2 Temp. High Liquid Level Shutdown – If the Liquid Level rises the value that has been set for the Shutdown Motor above the Liquid Level sensor, a delay timer is started.
  • Page 94 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 94 OPERATION - SERVICE High Motor Vib Shutdown - Shaft Side - If the Shaft Side High Process Entering Temp Shutdown - The Entering Drive Vibration sensor registers a reading that is higher Process Temperature was greater than or equal to the Shaft Side High High Entering Process Temperature Shutdown...
  • Page 95 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 95 OPERATION - SERVICE (analog board 1, channel 1) was to the upper or maximum Low Comp. Oil Pressure Shutdown - If the type of range (out of range) for its sensor. compressor is a Reciprocating type, then a shutdown will occur if the Oil Pressure minus the Suction Pressure is less Low Comp.
  • Page 96 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 96 OPERATION - SERVICE Low Comp. Oil Temperature Shutdown - The Oil Low Manifold Pressure Sensor Warning - This warning Low Oil Temperature was less than or equal to the message is issued if the Manifold Pressure reading was to Temperature Shutdown setpoint for its time delay.
  • Page 97 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 97 OPERATION - SERVICE Low Process Leaving Temp Shutdown - The Leaving Low Suction Shutdown -- Mode 3 - When running in Process Temperature was less than or equal to the Mode 3, if the Suction Pressure was less than or equal to Leaving Process Temperature Shutdown Low Suction Shutdown...
  • Page 98 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 98 OPERATION - SERVICE Mode 1 Shutdown – When the selected regulation control Oil Pump 2 Auxiliary Warning - While starting Oil Pump input for Mode 1 has exceeded its shutdown setpoint for #2, the Oil Pump #2 Auxiliary input module did not the delay period, a Shutdown occurs.
  • Page 99 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 99 OPERATION - SERVICE VSD Board Power Supply Fault – The various DC power limit is exceeded the unit will trip and the Quantum™ LX supplies which power the Board are monitored via panel will display this message.
  • Page 100 090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 100 OPERATION - SERVICE VDS High Phase C Inverter Baseplate Temp – A thermistor the inverter module base plate temperature falls below sensor is located inside the IGBT Module on the Vyper ™...
  • Page 101 FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 101 OPERATION - SERVICE for a period of 10 seconds. During this time, the unit’s bit that indicates whether communications were lost from cooling fans and coolant pump remain energized in order the Frick Interface Board to the Vyper ™...

  • Page 102: Quantum™ Lx Panel Software Update Procedure

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 102 OPERATION - SERVICE APPENDIX A QUANTUM™ LX PANEL SOFTWARE UPDATE PROCEDURE from version 6.06 or from version 6.07 or This procedure covers updating This procedure covers updating below to version 6.07 or above above Stop the compressor.

  • Page 103: Oil Safety Logic

    FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 103 OPERATION - SERVICE APPENDIX B OIL SAFETY LOGIC Part 1: Missing Oil Pressure No Pump or Demand Pump (All pressure calculations are in PSIA) Missing Compressor < P WARNING Oil Pressure suct...

  • Page 104: Part 3: Oil Circuit Pressure Drop

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 104 OPERATION - SERVICE OIL SAFETY LOGIC Part 3: Oil Circuit Pressure Drop No Pump or Demand Pump (All pressure calculations are in PSIA) 0 to 10 min. adj. 0 to 45 PSI adj.

  • Page 105: Part 4: Oil Pressure Filter Drop

    FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 105 OPERATION - SERVICE OIL SAFETY LOGIC Part 4: Oil Pressure Filter Drop Filter Selection: Filter – Oil (All pressure calculations are in PSIA) 0 to 50 psi adj. 0 to 60 min.

  • Page 106: Oil Pump Starting Logic

    090-022 O (NOV 09) FRICK ® QUANTUM™ LX COMPRESSOR CONTROL PANEL Page 106 OPERATION - SERVICE OIL PUMP STARTING LOGIC No Pump Differential Pressure = Discharge - Oil Slide Valve Setpoint = Highest Allowable Slide Valve position to start (10% default) Pump Status Pump is Off A is from the main program loop...

  • Page 107: Demand Pump

    FRICK QUANTUM™ LX COMPRESSOR CONTROL PANEL 090-022 O (NOV 09) ® Page 107 OPERATION - SERVICE OIL PUMP STARTING LOGIC Demand Pump (All pressure calculations are in PSIA) Differential Pressure = Discharge - Oil Slide Valve Setpoint = Highest Allowable Slide Valve position to start (10% default) Pump Status -- Pump is On if [Discharge –...

  • Page 108: Full Time Pump

    Supersedes: S90-022 O/FEB 2009 100 CV Avenue • P.O. Box 997 Subject to change without notice Waynesboro, PA USA 17268-0997 Published In USA – GUI 1M Phone: 717-762-2121 • FAX: 717-762-8624 © 2007 Johnson Controls Inc. – www.johnsoncontrols.com ALL RIGHTS RESERVED...

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