090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 2 COMMUNICATIONS SETUP TABLE OF CONTENTS SECTION 1 INTRODUCTION TO THE QUANTUM™ HD..........................5 Quantum™ HD Description................................6 How To Use This Manual................................6 ETHERNET AND NETWORKING............................7 Description....................................7 Cabling......................................7 RJ-45 Connectors ..................................8 The Hub....................................8 The Switch....................................8 Ethernet Setup..................................10 SECTION 2...
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Any modification to the standard default settings may have a severe negative impact on the operation and performance of the equipment. Any modification to these control settings is the sole responsibility of the user/owner and Johnson Controls disclaims any liability for the consequences of these modifications. It is possible that the modification of these settings may cause improper...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 6 COMMUNICATIONS SETUP operation and performance that result in property damage, allows for data accessing and viewing. personal injury or death. It is the responsibility of the user/ owner to evaluate and assess the consequences of their ac- The Quantum™...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 7 tion 8 for the correct wiring and jumper settings of Quantum™ HD to do this behind the scenes work, so RS-422, or RS-485. that it can communicate both at the Internet level, and at a local Ethernet level.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 8 COMMUNICATIONS SETUP • Label the ends of each cable, to facili- see all packets. tate troubleshooting and identifying in the future. THE SWITCH • Test each individual cable run with an approved CAT5 E cable tester.
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 9 Switch. Both Ends of a crossover-cable CAT-5 Ethernet cable color codes Refer to the following pictorial to construct a crossover cable: 1 – White w/orange stripe 5 – White w/blue stripe 2 –...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 10 COMMUNICATIONS SETUP ** UTP = Unshielded Twisted Pair Once all of the cabling has been run and all connections ETHERNET SETUP have been made, the next step is to setup the Quantum™ HD software for connecting the panel to an existing Eth- CONFIGURATION Communications - Ethernet...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 11 SECTION 2 SERIAL COMMUNICATIONS • Enabled time. It cannot do both at the same time. Frick ® SERIAL COMMUNICATIONS DESCRIPTION Controls uses a 2-wire system for RS-485 one positive transmit/receive wire and one negative transmit/receive wire).
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 12 COMMUNICATIONS SETUP CONFIGURATION Communications - Serial ACCESSING: Communications Serial DESCRIPTION: This screen is used to set the Serial communi- pop-up menu is provided to select from the follow- cations parameters for Comm1, Comm2 and Comm 3. ing: NOTE: Comm1 and Comm2 may be either RS422 or RS485, •...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 13 tion in communications. A pop-up menu is provided: An additional button is provided to allow the user to set the Panel ID for this unit: • None • Even [Panel ID] - A number that is used by an external •...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 14 COMMUNICATIONS SETUP CONFIGURATION Communications - Map File ACCESSING: Communications Map File DESCRIPTION: This screen allows the user to upload a pre- want to utilize the same code for the viously created serial communications application that was originally done for the Quantum™...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 15 As an example, assume that you have an existing dress conversion to the Quantum™ HD per the in- communications monitoring application that was structions provided on the previous page. written around the Quantum™...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 16 COMMUNICATIONS SETUP ERIAL COMMUNICATION SETUP TABLE Use the following form to record all settings: Compressor ID _______ (0 - 255) Com 1 (RS-422/485) Com 2 (RS-422/485) Com 3 (RS-485) 1200 ...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 17 SERIAL PROTOCOL identify commands that are sent to it. Wire to the first panel via RS-422, or RS-485 to DESCRIPTION the Quantum™ HD Comm Port. The use of serial communication protocols permits Send a single command to read data from this data transmission between devices.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 18 COMMUNICATIONS SETUP FRICK PROTOCOL The following is a complete list of available Frick® Proto- ® col # commands: DESCRIPTION COMMAND CODE and DESCRIPTION = Returns compressor status (I)nformation All commands for Frick® protocols must be in ASCII to be recognized (see the Conversion Chart = Compressor sta(R)t control For Decimal / Hexadecimal / ASCII, located later...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 19 The following is a detailed description of each command: Note: The following control commands are for remote con- trol of a compressor. A compressor should be in both remote compressor mode and remote Slide Valve or capacity mode RETURN COMPRESSOR STATUS INFO: #IDI...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 25 QUANTUM™ $ PROTOCOL SPECIFICATIONS $01T1. Now you to need specify the address(s) that you wish to query. Up to sixteen addresses may simultane- Quantum™ ($) protocol commands are used by both the ously be requested.
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 26 COMMUNICATIONS SETUP sponse. The format of this response should resemble CLEAR ALARMS COMMAND: $IDCA something (but not necessarily exactly) like: Command structure: A01+00006166B6 Command Description Referring to the RETURN DATA VALUE FROM TABLE $IDT1 Start command sequence table on the next page, we find that the first line of the Compressor (ID) code (01, 14, etc.)
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 31 NOTE: The following commands are for remote control of a RETURN Data Value From Table: $IDT1 compressor. A compressor should be in both remote compres- sor mode and remote Slide Valve or capacity mode for remote control.
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 33 SECTION 3 QUANTUM™ HD ALLEN-BRADLEY COMMUNICATION QUANTUM™ HD ALLEN-BRADLEY COMMUNICATION to Flash memory will interfere with the communica- tions to its I/O Boards. A communication failure to an I/O board will cause the compressor to shutdown. This section contains programming examples for reading Control commands such as starting the compressor data from and writing data to the Frick Quantum control...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 34 COMMUNICATIONS SETUP allow the SLC Typed Logical Read/Write Message READ MESSAGE SETUP EXAMPLE Command. Read/Write Message Type: Peer-To-Peer SLC-500 - Suggested Setup Read/Write: Read Target Device: 500 CPU The following are representations of the channel Local/Remote: Local configuration screens from the AB RSLogix500 pro- Control Block: N11:0...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 35 ALLEN-BRADLEY PROGRAMMING OVERVIEW CHANNEL CONFIGURATION The following are representations of the channel con- This section contains programming examples for reading figuration screens from the AB RSLogix500 program- data from, and writing data to the Frick® Quantum™ HD ming software for the SLC500.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 36 COMMUNICATIONS SETUP System Configuration sage to the Quantum™ HD panel. This logic prevents hang Message Sequence Logic up due to lost communications or message errors. Use the following logic to sequence read and write mes-...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 37 Message Read Logic Delay Between Messages Use the following logic to read data from the Quantum™ The delay timer on rung 3 must be used when commu- HD panel. To read more data or to read data from several nicating to the Quantum™...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 38 COMMUNICATIONS SETUP MESSAGE READ SETUP SCREEN N10:1 register and place them into the SLC500’s N10:1 through N10:28 register. The target address must be The following setup screen is programmed to obtain 28 changed to for the Quantum™...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 39 executed when counter 5:0 (logic shown above) is equal Message Write Logic to 1 and when called upon by the change compressor Use the following logic to write data from the Quantum™ mode bit B3/2.
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 40 COMMUNICATIONS SETUP - Continued from previous page -...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 41 MESSAGE WRITE SETUP SCREEN N55:3 data file from the SLC500’s N55:3 data file. The target address must be changed to for the Quan- tum™ HD. The following setup screen is programmed to write the compressor mode to the Quantum™...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 42 COMMUNICATIONS SETUP NOTES:...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 43 SECTION 4 MODBUS PROTOCOL ® MODBUS® Protocol The address references are numbered relative to the Frick® addresses in the Quantum™ Data Table (see MODBUS Addressing Note in the Quantum™ Data General Description Table section of this manual for additional informa- tion).
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 44 COMMUNICATIONS SETUP STATUS Panel - ModBus TCP Log Panel ModBus TCP Log ACCESSING: DESCRIPTION: This screen allows the technician to view all of ceive or Send), and the actual data (in Hexadecimal format). the Modbus TCP communications information that the Quan- This information can be used to compare against the data be- tum™...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 45 MODBUS® ASCII (Serial Communications) ed action (Query): • Function Code 3 - to read holding regis- In the ASCII Transmission Mode (American Standard ters (sends a request to read data from the Code for Information Interchange), each character Quantum™).
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 46 COMMUNICATIONS SETUP The data field of messages sent from a leader to the The CRC field is two bytes, containing a 16–bit Quantum™ devices contains additional information binary value. The CRC value is calculated by the which the Quantum™...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 47 addressed device. A MODBUS® message is placed by the In RTU mode, messages start with a silent transmitting device into a frame that has a interval of at least 3.5 character times. This known beginning and ending point.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 48 COMMUNICATIONS SETUP ASCII Query (Read) Example To demonstrate how an address within the Quan- : 01 06 1B EE 03 E8 05 CRLF tum™ may be read, the following test can be per- Where: formed using Windows HyperTerminal (NOTE: Hyper- Message Start:...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 49 so our decimal 1 is formatted as 0001 (hex). As an example, a MODBUS® command will be cre- ated and sent to the Quantum™ to set Regulation Mode 1 Setpoint to 100.0 PSIA. First, be aware that : 01 03 07 D3 00 01 21 CRLF data sent to and received by the Quantum™...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 50 COMMUNICATIONS SETUP : 01 06 1B EE 03 E8 05 CRLF : 01 06 1B EE 03 E8 05 CRLF Where: Where: Message Start: Message Start: Quantum™ ID #: Quantum™ ID #: Write Function: Write Function: H.
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 51 ASCII Response Example If the packet was properly received by the Quan- : 01 03 02 05 D0 25 tum™, you should see an immediate response in Hy- Where: perTerminal.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 52 COMMUNICATIONS SETUP you may need to compensate. # OF STARTING START ADD. FUNC. REGISTERS • 7 or 8 bits selectable. ADDRESS CHECK TO LOAD • 1 or 2 Stop bits selectable. T1-T2-T3-T4 * T1-T2-T3-T4 •...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 53 SECTION 5 HYPERTERMINAL important, and that function is not affected by the DESCRIPTION HyperTerminal is a terminal emulation pro- way the screen looks. gram which resides in the Microsoft Windows environment, and as such, will normally be found on any computer that is •...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 54 COMMUNICATIONS SETUP normally would need to be changed from one protocol to the next is the Data Bits box. For the purpose of this document, Frick # protocol will be ®...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 55 tum™ with ID 01 to send a packet of Information.) The Properties screen will once again be shown. Click on the [OK] button to proceed. If the communications is working properly, there should be an immediate response from the first Quantum™.
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 56 COMMUNICATIONS SETUP would be best to consult the HyperTerminal section of this manual for more detailed troubleshooting. If no data appears, or if the data does not match the spe- cific protocol requirements that you are using, then check the following: •...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 59 SECTION 6 QUANTUM™ HD DATA TABLES The following table shows the three protocol Address ranges that may be utilized for reading/writing data to and from the Quantum™ HD controller; Frick Addresses, Allen-Bradley (AB) Addresses, and Modbus Addresses.
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 60 COMMUNICATIONS SETUP DIGITAL BOARD VALUES: (Read Only) Frick Modbus Digital Channel Module ® Read/Write Description of Data Address Address Address Board # Type 1001 N10:1 41002 Oil Level/Oil Switch Input 1002 N10:2 41003...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 61 DIGITAL BOARD VALUES: (Read Only, Continued) Frick ® Modbus Digital Channel Module Read/Write Description of Data Address Address Address Board # Type 1063 N10:63 41064 User Defined Digital Input #1 1064 N10:64 41065...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 96 COMMUNICATIONS SETUP DBS SETPOINT VALUES: Frick Modbus Read/ ® Description of Data Units Address Address Address Write 8950 N119:50 48951 Average Current Amps 8951 N119:51 48952 Elapsed Run Time Hours Hours 8952 N119:52...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 101 SECTION 7 WARNING/SHUTDOWN MESSAGE CODES The following list represents all of the current warning/shut- Low Suction Warning - Regulation Mode 4 down messages that are potentially displayable (at the time of Regulation Mode 1 Shutdown this writing).
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 102 COMMUNICATIONS SETUP WARNING/SHUTDOWN MESSAGE CODES (Continued) Auxiliary Input 6 Warning Low Auxiliary Analog 9 Warning Auxiliary Input 7 Shutdown High Auxiliary Analog 10 Shutdown Auxiliary Input 7 Warning High Auxiliary Analog 10 Warning Auxiliary Input 8 Shutdown Low Auxiliary Analog 10 Shutdown Auxiliary Input 8 Warning...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 103 WARNING/SHUTDOWN MESSAGE CODES (Continued) Low Auxiliary Analog 13 Warning Oil Pump 2 Auxiliary Shutdown High Auxiliary Analog 14 Shutdown Low Comp. Oil Pressure Warning High Auxiliary Analog 14 Warning Low Comp.
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 104 COMMUNICATIONS SETUP WARNING/SHUTDOWN MESSAGE CODES (Continued) VSD High DC Bus Voltage Fault Low Process Entering Temp Warning VSD Logic Board Power Supply Fault High Motor Temp Warning - Shaft Side VSD Low DC Bus Voltage Fault High Motor Temp Warning - Opp Shaft Side VSD DC Bus Voltage Imbalance Fault...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 105 WARNING/SHUTDOWN MESSAGE CODES (Continued) High Auxiliary Analog Input #8 Sensor Warning High Process Leaving Temp Sensor Warning Low Auxiliary Analog Input #9 Sensor Warning Low Process Entering Temp Sensor Warning High Auxiliary Analog Input #9 Sensor Warning High Process Entering Temp Sensor Warning Low Auxiliary Analog Input #10 Sensor Warning...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 106 COMMUNICATIONS SETUP NOTES:...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 108 COMMUNICATIONS SETUP Q5 CONTROLLER MAIN BOARD HISTORY AND IDENTIFICATION The Q5 utilizes Flash Card technology. There is a Flash Card socket located on the under side of this main board. The Q5 board has the HD Operating System pre-loaded The processor board shown on this page is known as the at the factory, and the card must be present for the HD...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 109 Q5 SERIAL COMMUNICATIONS HARDWARE COM-1 AND COM-2 DESCRIPTION The board pictured on this page has two RS-422/485 se- Q5 GENERAL DESCRIPTION rial communications ports, labeled P10 (Com-1) and P11 (Com-2).
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 110 COMMUNICATIONS SETUP Q5 SERIAL COMMUNICATIONS PORT WIRING to the tables in this section for the specifics on the jumper settings RS-422/485: GENERAL NOTE RS-422/485 Connectors, Jumpers and LED Location The information that is presented here and on the following pages, refers to the Interface board and not the Q5 board.
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 111 Q5 INTERCONNECTIONS The pictorial below depicts the Q5 motherboard, and the nec- essary interconnects between it and the Interface If the harness for either COMM1 or COMM2 is ever removed for either repair, replacement or troubleshooting, ensure...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 112 COMMUNICATIONS SETUP SERIAL COMMUNICATIONS TROUBLESHOOTING If communications cannot be established us- ing COMM-2, then note the status of these two LED’s (D25 and D26). If D25 is constantly lit, it WIRING NOTE: See the chapter entitled Serial Commu- may indicate an external wiring issue (TX and RX nications Port Wiring, for the pictorials and tables re-...
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QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 113 flash each time that data is received (RX). COMM-3 (P16) If communications cannot be established us- COMM-3 may only be used for RS-485. There are ing COMM-2, then note the status of these two no jumpers or LED’s assoiciated with this port.
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 114 COMMUNICATIONS SETUP NOTES:...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 115 SECTION 9 APPENDICES APPENDIX A FRICK SERIAL COMMUNICATIONS CONVERTER MODULE ® (Part Number 639B0086H01) DESCRIPTION of each end. Hold the module as shown in the following pictorial: Frick ®...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 116 COMMUNICATIONS SETUP For easy reference, the DIP switch position functions are WIRING THE MODULE provided on the board. For the purpose of clarity however, refer to the following table: There are twelve total wire terminal points on this mod- ule.
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 117 RS-422 CONNECTIONS RS-485 CONNECTIONS Refer to the following figure for the pin connections Although typical RS-485 communications requires a con- showing how to attach a 4-wire RS-422 cable directly to trol signal to change the state of the RX/TX driver lines the Frick ®...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 118 COMMUNICATIONS SETUP...
090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 120 COMMUNICATIONS SETUP APPENDIX C QUANTUM™ HD LOCAL ETHERNET CONFIGURATIONS Switch Computer Quantum™ HD Quantum™ HD...
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-CS (JAN 14) COMMUNICATIONS SETUP Page 123 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS Q1 OR Q2 Q3 OR Q4 Q3 OR Q4 To Customer COM-2 (P12) COM-2 (TB2) COM-2 (TB2) COM-2 (P11) Remote -RX/-TX -RX/-TX...
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090.040-CS (JAN 14) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 124 COMMUNICATIONS SETUP...
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100 CV Avenue • P.O. Box 997 Supersedes: 090.040-CS (2012-03) Subject to change without notice Waynesboro, PA USA 17268-0997 Phone: 717-762-2121 • FAX: 717-762-8624 Printed In USA - GUI 1M .20 2014 Johnson Controls Inc. - ALL RIGHTS RESERVED www.johnsoncontrols.com...
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