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Troubleshooting
Related Manuals for Johnson Controls FRICK QUANTUM LX AcuAir
Summary of Contents for Johnson Controls FRICK QUANTUM LX AcuAir
- Page 1 Form 090.510-M (OCT 2010) MAINTENANCE File: SERVICE MANUAL - Section 90 Replaces: S90-510 M (MAR 2008) Dist: 3, 3a, 3b, 3c MAINTENANCE FRICK QUANTUM ® ™ AcuAir ® CONTROL PANEL Version 3.0x Please check www.johnsoncontrols.com/frick for the latest version of this publication.
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Page 2: Table Of Contents
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 2 MAINTENANCE TABLE OF CONTENTS • INTRODUCTION TO THE QUANTUM™ LX ACUAIR CONTROL SYSTEM ............4 Control Panel Enclosure ........................... 5 Power Supply Adjustment And Replacement ....................6 Adjustment ..............................6 Replacement .............................. -
Page 3: Maintenance
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 010) MAINTENANCE Page 3 Software Maintenance ............................26 MISCELLENEOUS MAINTENANCE SCREENS ....................27 About ................................. 27 Communications Screen ........................... 28 TROUBLESHOOTING A PROBLEM THAT APPEARS UNEXPLAINABLE ............29 COMMUNICATIONS WIRING DIAGRAMS ......................31 To Customer Remote Computer/Dcs ........................ -
Page 4: Introduction To The Quantum™ Lx Acuair
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 4 MAINTENANCE INTRODUCTION TO THE QUANTUM™ LX AcuAir CONTROL SYSTEM The Quantum™ LX AcuAir panel differs from previous Digital Input / Output Boards - Digital (on/off) ... -
Page 5: Control Panel Enclosure
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 5 CONTROL PANEL ENCLOSURE The two pictorials that appear on this page represent the • Fuses and circuit breakers control portion of the unit. The top drawing shows the •... -
Page 6: Power Supply Adjustment And Replacement
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 6 MAINTENANCE POWER SUPPLY ADJUSTMENT AND REPLACEMENT DESCRIPTION An shutdown message stating Digital Board x Comm. Fail - Shutdown (where “x” is The power supply may be identified by the location of replaced by the number of the Digital Board the AC and DC power connections, which are located that failed) -
Page 7: Replacement
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 7 remove the DVM probes from the Quantum™, and the exception that you will not need to measure at the install them into the white connector on the last I/O Quantum™. -
Page 8: Dc Power Supply Layout
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 8 MAINTENANCE DC POWER SUPPLY LAYOUT CAUTION Use only a screwdriver with an insulated shaft to perform adjustment (see NS-10-02 details). +5VDC Adjustment (cut away view) 120VAC Ground -12VDC +24VDC +5VDC Neutral... -
Page 9: Quantum™ 4 Controller Board
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 9 QUANTUM™ 4 CONTROLLER BOARD Most problems encountered with the microprocessor INTRODUCTION and control circuits will be the result of a wiring fault, a ® blown fuse, faulty I/O module or failure of a peripheral Frick Controls strives to remain on the cutting edge control such as a solenoid coil or a pressure... -
Page 10: Replacing The Quantum™ 4 Board
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 10 MAINTENANCE Operator Interface Panel. The following is a list of Install the modified replacement board into possible reasons for the Quantum™ 4 not to boot: the panel. If program changes are necessary through No power (AC or DC) ... - Page 11 FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 11 USB Connector +5VDC (Depending on board version, RET / GND USB could be located in either of Power RET / GND these to places). Cable -RX/-TX (I/O Boards) +12VDC +RX/+TX (I/O Boards) Com-3...
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Page 12: Quantum™ 4 Board Settings
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 12 MAINTENANCE Note: There are duplicate numbers for the links on the processor (larger) board and the communications (smaller) board. If you must make a change to a jumper (link), then ensure that you modify the correct link. QUANTUM™... -
Page 13: Digital Board
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 13 DIGITAL BOARD The information that follows in this section can help locate Upon close examination of this harness, you will problems that can occur with Digital Input and Output notice that each of the connectors for both the circuit boards, and their interaction with the Quantum™... -
Page 14: Active Led
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 14 MAINTENANCE Set the DVM to read DC, and set the proper range. Never plug a 120 Volt Input module into a 240 Volt The voltage reading must read a minimum of +5.0 system, and vice-versa. -
Page 15: Fuse Testing And Replacement
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 15 module and displays the state of each module. A lit Troubleshooting an Input LED represents an Input that is High, receiving a signal or an Output that is On. Make sure the LED associated with the Input is on when power is applied to the module. -
Page 16: Digital I/O Board Pictorial
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 16 MAINTENANCE DIGITAL I/O BOARD PICTORIAL POWER MODULE Channel 1 Channel 2 IMODULE NEUTRAL MODULE Channel 3 Channel 4 MODULE Channel 5 MODULE Channel 6 MODULE NEUTRAL Channel 7 MODULE Channel 8 MODULE... -
Page 17: Digital Board Settings
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 17 DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. out* No termination. RS-422/485 transmit pull-up for long communications lines. -
Page 18: Analog Board
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 18 MAINTENANCE ANALOG BOARD Overview Analog Board Description The Analog Board is actually a small microprocessor The Frick Quantum™ LX AcuAir control panel is board and is programmed to control analog outputs, capable of reading external analog devices, such as or accept analog inputs, from external electrical temperature probes and pressure sensors. -
Page 19: Logic Voltage (Power) Leds
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 19 positions of one row, are internally daisy-chained on Set the DVM to read DC, and set the proper range. each I/O board, to continue the voltages and signals The voltage reading must read a minimum of +4.98 to the adjacent row. -
Page 20: Analog Outputs
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 20 MAINTENANCE Analog Outputs find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to An Analog Output is the portion of the hardware that earth for open (infinite) impedance. -
Page 21: Analog Board Pictorial
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 21 ANALOG BOARD PICTORIAL Output Channel 8 D5 - +24Vdc Power LED Output Channel 4 Output Channel 7 Output Channel 3 Output Channel 6 Output Channel 2 Output Channel 5 Output Channel 1 Channel 24 Channel 22... -
Page 22: Communications
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 22 MAINTENANCE ANALOG BOARD SETTINGS Communications The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. Out * No termination. * default setting Miscellaneous Not Used... -
Page 23: Service Screens
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 23 SERVICE SCREENS Digital Board Inputs and Outputs SCREEN NAME: Digital I/O. ACCESSING: Service… Digital DESCRIPTION: This Digital Service Screen has been provided to view the raw data from a Digital Board. All Digital boards that have been installed will appear on this screen. -
Page 24: Analog Board Inputs And Outputs
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 24 MAINTENANCE Analog Board Inputs and Outputs SCREEN NAME: Analog I/O. ACCESSING: Service… Analog DESCRIPTION: The Analog Service Screen has been provided to view the raw data from an Analog Board. Analog values are converted from binary to show volts. -
Page 25: Diagnostics
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 25 Diagnostics SCREEN NAME: Analog I/O. ACCESSING: Service… Diagnostics DESCRIPTION: The Diagnostics screen has been provided as a way for the user to test the Ethernet connection. -
Page 26: Software Maintenance
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 26 MAINTENANCE Software Maintenance SCREEN NAME: Analog I/O. ACCESSING: Service… Software Maintenance DESCRIPTION: The Software Maintenance screen has been provided as a way for the user to upload the operating software to their system, to save setpoints or to restore setpoints. -
Page 27: Miscelleneous Maintenance Screens
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 27 MISCELLANEOUS MAINTENANCE SCREENS About SCREEN NAME: Sequencing. ACCESSING: About DESCRIPTION: The About screen shows the Analog and Digital boards that have been detected. If a board has lost communications, a shutdown will be issued. All outputs are turned off on a Digital Board that has lost communications. -
Page 28: Communications Screen
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 28 MAINTENANCE Communications Screen SCREEN NAME: Maintenance. ACCESSING: Communications Setpoints… DESCRIPTION: The purpose of this screen being shown here is to indicate where the [Redetect I/O Comms] key is located. This selection provides a method to detect all connected Analog and Digital boards. For additional information about this screen, refer to S90-020 CS (Communications Manual). -
Page 29: Troubleshooting A Problem That Appears Unexplainable
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 29 TROUBLESHOOTING A PROBLEM THAT APPEARS UNEXPLAINABLE □ When there is a problem that makes no sense due to Ensure that pressure transducers are properly unexplainable things happening, check the following: grounded. - Page 30 090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 30 MAINTENANCE Locate the processor board (located on the Erasing the System Setpoints inside of the top door). On the processor board (the larger of the two In the event it becomes necessary to erase the boards), locate and temporarily remove systems setpoints, use the following procedure: LK12.
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Page 31: Communications Wiring Diagrams
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 31 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS QUANTUM™ 1 OR 2 QUANTUM™ 3 OR 4 QUANTUM™ 3 OR 4 QUANTUM™ 3 OR 4 To Customer COM-2 (TB2) COM-2 (TB2) COM-2 (P12) -
Page 32: Recommended Spare Parts
090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 32 MAINTENANCE QUANTUM™ LX ACUAIR REPLACEMENT PARTS Part Number Description Analog Board 640C0057G01 Analog Board #1 (Replaces existing 32 channel board #1 only - no hardware) 640C0057G33 Analog Board #1 (Field Upgrade Kit - Includes 32 channel board #1, connectors & hardware) Circuit Breakers 639A0206H02 2 Amp circuit breaker... -
Page 33: Index
FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 33 INDEX About Screen ..........27 Factory Setup ..........10 Active LED ............. 10 Failed Communications ......13, 18 Analog Board ....13,18, 19, 20, 24, 27, 28 Faulty Sensor .......... - Page 34 090.510-M (OCT 10) FRICK QUANTUM™LX AcuAir CONTROL PANEL Page 34 MAINTENANCE Output ......9, 13, 14, 15, 18, 20, 32 Sensor Fault ..........20, 27 Output Modules ..........14 Service Screen ....15, 23, 24, 25, 26, 28 Shorted Wire ...........
- Page 35 FRICK QUANTUM™LX AcuAir CONTROL PANEL 090.510-M (OCT 10) MAINTENANCE Page 35...
- Page 36 Supersedes: S90-512 M (2008-03) 100 CV Avenue • P.O. Box 997 Subject to change without notice Waynesboro, PA USA 17268-0997 Phone: 717-762-2121 • FAX: 717-762-8624 Published In USA – GUI 1C © 2010 Johnson Controls Inc. – ALL RIGHTS RESERVED www.johnsoncontrols.com/frick...
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