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RETROFIT CONVERSION
FRICK
QUANTUM
®
VILTER
INSTALLATION INSTRUCTIONS
®
Introduction ....................................................................... 2
Instructions ....................................................................... 3
Calibration of Temperature & Pressure Sensors ................ 6
Calibration of Capacity & Volume Slides............................ 6
Wire Sizing ........................................................................ 8
Voltage Source .................................................................. 8
Grounding ......................................................................... 9
VFD Applications ............................................................... 9
Conduit ........................................................................... 10
Wiring Practices .............................................................. 10
Communications ............................................................. 12
Please check www.jci.com/frick for the latest version of this publication.
TO THE
™
SINGLE SCREW
®
Contents
®
HD Retrofit Panels .................................. 2
™
HD Panels .............................. 12
™
Form 090.040-I02 (AUG 2014)
INSTALLATION
File:
SERVICE MANUAL - Section 90
Replaces:
NOTHING
Dist:
3, 3a, 3b, 3c
HD CONTROL
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Summary of Contents for Johnson Controls Frick QUANTUM HD VILTER
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Page 1: Table Of Contents
Form 090.040-I02 (AUG 2014) INSTALLATION File: SERVICE MANUAL - Section 90 Replaces: NOTHING Dist: 3, 3a, 3b, 3c RETROFIT CONVERSION TO THE FRICK QUANTUM HD CONTROL ® ™ VILTER SINGLE SCREW ® INSTALLATION INSTRUCTIONS Contents VILTER ® RETROFIT INSTALLATION INSTRUCTIONS Frick Quantum HD Retrofit Panels ........2 ®... -
Page 2: Vilter ® Retrofit Installation Instructions
Vilter Retrofit Installation Instructions ® 090.040-I02 (AUG 2014) FRICK QUANTUM HD VILTER RETROFIT ® ™ ® page 2 INSTALLATION INSTRUCTIONS SAFETY pRECAUTION DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or DANGER serious injury. Indicates a potentially hazardous situation or practice which, if not avoided, will result in WARNING death or serious injury. -
Page 3: Instructions
FRICK QUANTUM HD VILTER RETROFIT 090.040-I02 (AUG 2014) ® ™ ® INSTALLATION INSTRUCTIONS page 3 TYpICAL TRANSDUCER CONNECTION DIAGRAM FOR CONVERTING VILTER ® SINGLE SCREW UNITS TO QUANTUM ™ HD CONTROL Bearing Main Oil Injection REGULATOR OR OIL PUMP BYPASS Figure 1. - Page 4 090.040-I02 (AUG 2014) FRICK QUANTUM HD VILTER RETROFIT ® ™ ® page 4 INSTALLATION INSTRUCTIONS 7. The existing temperature sensors must be replaced. The The position feedback cable from the capacity and volume temperature sensor kit that comes with the QUANTUM slide actuators will be routed back to the QUANTUM ™...
- Page 5 FRICK QUANTUM HD VILTER RETROFIT 090.040-I02 (AUG 2014) ® ™ ® INSTALLATION INSTRUCTIONS page 5 The main power wiring to the QUANTUM HD panel (line and Each power supply (5, 12, & 24 vdc) is labeled with the part ™ neutral) must be 10 AWG.
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Page 6: Calibration Of Temperature & Pressure Sensors
090.040-I02 (AUG 2014) FRICK QUANTUM HD VILTER RETROFIT ® ™ ® page 6 INSTALLATION INSTRUCTIONS CALIBRATION OF TEMpERATURE & CALIBRATION OF CApACITY & VOLUME SLIDES pRESSURE SENSORS Go to Menu > Calibration > Capacity / Volume 1. Locate the associated temperature probe on the compres- Once on this screen you can attach the power and signal sor package and pull the temperature probe from the well. - Page 7 FRICK QUANTUM HD VILTER RETROFIT 090.040-I02 (AUG 2014) ® ™ ® INSTALLATION INSTRUCTIONS page 7 Calibrate the Volume Slide actuator 1. Press the blue calibration button on the actuator control board. The red LED will begin flashing at a fast rate. 2.
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Page 8: Installation Of Electronic Equipment
090.040-I02 (AUG 2014) FRICK QUANTUM HD VILTER RETROFIT ® ™ ® page 8 INSTALLATION INSTRUCTIONS Installation Of Electronic Equipment pROpER INSTALLATION OF ELECTRONIC EQUIpMENT IN AN INDUSTRIAL ENVIRONMENT In today’s refrigeration plants, electronic controls have a computer, or a PLC, to malfunction momentarily or cause found their way into almost every aspect of refrigeration a complete reset of the control system. -
Page 9: Grounding
This worked for the earlier relay systems, but Johnson Controls-Frick requires that the ground conductor it is in no way acceptable for electronic control equipment. -
Page 10: Conduit
In addition, and the electronic control panel power is 120 volts. The 480 Johnson Controls-Frick requirements must be followed volt circuit must be run from the motor starter to the motor where they exceed or match national or local codes. Con- in its own conduit. - Page 11 FRICK QUANTUM HD VILTER RETROFIT 090.040-I02 (AUG 2014) ® ™ ® INSTALLATION INSTRUCTIONS page 11 Do not drill into an electronic control panel to locate conduit If the electronic control panel has a starter built into the connections. You are probably not entering the panel where same panel, be sure to run the higher voltage wires where the manufacturer would like you to since most manufactur- indicated by the manufacturer.
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Page 12: Communications
HD pANELS ™ The use of communications such as serial and ethernet Johnson Controls, Inc. does not advise nor support the use in industrial environments are commonplace. The proper of uninterrupted power supply systems for use with the installation of these networks is as important to the proper Quantum HD panel.
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