Table Of Contents - KEB COMBIVERT F5 Operation Manual

1. Technical Information ........................... 6
1.1. Mounting Instruction ..................................... .....6
1.1.1. Classification ...................................................................6
1.1.2. Physical Mounting ..........................................................6
1.1.3. Harsh Environments .......................................................7
1.1.4. Ambient Conditions........................................................7
1.2. Electrical Connections .................................. .....8
1.2.1. Safety First ......................................................................8
1.2.2. Voltage Supply ................................................................8
1.2.3. Disconnect Switch .........................................................8
1.2.4. Fusing .............................................................................9
1.2.5. Line Chokes ............................................................. .....11
1.2.6. Motor Thermal Protection ....................................... .....11
1.2.7. Motor Cable Length ................................................. .....12
1.2.8. High Voltage Connections ...................................... .....13
1.2.9. Ground Connections .............................................. .....14
1.2.10. High Frequency Shielding .................................... .....14
1.2.11. Storage of Unit ....................................................... .....16
1.2.12. Dielectric Testing ................................................... .....17
1.2.13. Insulation Measurement ....................................... .....17
1.2.14. Brake Transistor Monitor ...................................... .....18
1.2.15. Monitor Circuit Wiring Diagrams .......................... .....19
1.2.16. Temperature Sensor Wiring Diagrams ......................21
1.3. Model Number Information ......................... .....23
1.4. Technical data 230V (size 13 to 23)* ........... .....24
1.5. Technical data 480V (size 13 to 28)* .......... .....26
1.6. Dimensions and weight .............................. .....28
1.7. Power Circuit Terminal Summary .............. .....30
1.8. Connection of the power circuit ................. .....32
1.8.1. Ferrite Ring Installation ................................................33
2. Control Connections ........................... 36
2.1. Control Circuit ............................................ .....36
2.1.1. Terminal Strip Connections F5-A ................................36
2.1.2. Connection of the control signals ..............................37
2.1.3. Digital Input ..................................................................37
2.1.4. Analog Inputs ...............................................................37
2.1.5. Voltage Input / External Power Supply .......................38
2.1.6. Digital Outputs .............................................................38
2.1.7. Relay Outputs ...............................................................38
2.1.8. Analog Outputs ............................................................38
2.1.9. Voltage Output ..............................................................38
2.2. Control Circuit - STO ................................... .....39
2.2.1. Assembly of the wires (F5-K) ......................................40
2.2.2. Terminal Strip Connections (F5-K) .............................41
2.2.3. Digital Inputs (F5-K) ....................................................43
2.2.4. Analog Inputs (F5-K) ...................................................43
2.2.5. Digital Outputs (F5-K) .................................................43
2.2.6. Relay Outputs (F5-K) ...................................................43
2.2.7. Analog Outputs (F5-K) .................................................44
2.2.8. STO Connections (F5-K) .............................................44
2.2.9. STO Inputs (F5-K) .....................................................45
2.2.10. STO Output (F5-K) .....................................................45
2.2.11. STO Input Control Sequence (F5-K) .......................45
2.2.3. Incremental TTL Encoder Interface X3A Screw Terminals
.....46
2.2.4. EnDat Encoder Interface X3A ....................................48
2.2.5. X3B Output TTL Incremental .....................................51
3. Operation of the unit ........................... 52
3.1. LCD Operator ................................................ .....52
3.1.1. Keypad Buttons ............................................................52
3.2. Serial/CAN Hardware Version ...................... .....53
3.2.1. LED Indicators ..............................................................53

Table of Contents

3.3. Backward Compatibility............................... .....54
3.4. Menus and Navigation Overview ................ .....54
3.11. Home Screen ............................................... .....54
3.5. Languages .................................................... .....55
3.6. Programming Menu ...................................... .....56
3.6.1. Parameter Adjustment .................................................57
3.6.2. Setting the Password ..................................................58
3.6.3. Units ..............................................................................60
3.7. Diagnostics Screen ...................................... .....61
3.7.1. 4.8.1 Error Messages & Fault Log ...............................61
3.7.2. Fault Data Logging .......................................................62
3.8. Date & Time ................................................... .....63
3.8.1. Setting the date ............................................................63
3.8.2. Setting the time ............................................................63
3.9. Customizing Parameter Lists ..................... .....64
3.10. Customizing Defaults ................................ .....66
4. Initial Start Up ...................................... 67
4.1. Connecting the drive and operator ............. .....67
4.1.1. Default Operator and Drive ..........................................67
4.1.2. Previously Programmed Operator or Drive ................67
4.2. Manual Programming ................................... .....68
4.2.1. Getting Started .............................................................68
4.3. Basic Setup ................................................... .....70
4.4. Inputs/Output Configuration ....................... .....70
4.4.1. Inputs ............................................................................71
4.4.2. Ouputs ..........................................................................71
4.5. Motor Data .................................................... .....72
4.5.1. Induction Motors ..........................................................72
4.5.2. Permanent Magnet Motors ..........................................72
4.6. Encoder Data ................................................ .....73
4.7. Machine Data ................................................ .....73
4.8. Speed Profile ................................................ .....74
4.8.1. Profile Adjustment ................................................... .....74
4.9. Motor Learn .................................................. .....76
4.10. Encoder Learn ............................................ .....77
4.10.1. SPI Encoder Learn .....................................................78
4.10.2. Encoder Pole Position Learn ....................................79
4.10.3. Encoder Synchronization ..........................................80
4.11. Running the Motor ...................................... .....80
4.11.1. Running at High Speed ..............................................80
4.12.1. Inertia Learn ................................................................81
4.12.2. Internal Pretorque ......................................................82
4.12.5. Closed Loop Analog Pretorque ................................83
4.12.7. Closed Loop Digital Pretorque ..................................84
4.12.6. Predictive Synthetic Pretorque .................................84
5. Diagnostics and Troubleshooting ...... 86
5.1. Diagnostics Screens .................................... .....86
5.2. Drive Faults .................................................. .....88
5.2.1. Additional Information .......................................... .....108
5.3. Operation Problems ................................... .....112
5.4. Diagnostic Solutions ................................. .....119
5.5. Learn Procedure Troubleshooting ............ .....124
5.6. v1.72 Crossover Reference ....................... .....127
5.7. Transistor Tests .......................................... .....133
6. Appendix ............................................ 135