Disc Replacement - Polaris RZR 570 2013 Service Manual

BRAKE SYSTEM

DISC REPLACEMENT

1. Remove the front brake caliper (see Chapter 9 –
FRONT CALIPER SERVICE, page 9.20).
2. Remove wheel hub cotter pin, castle nut and
washers.
3. Remove the wheel hub assembly from the vehicle
and remove the four bolts retaining the disc to the
hub.
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
5. Install new bolts and torque to specification.
TORQUE
Rotor bolts:
30 ft-lbs (41 Nm)
CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
9.26
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Front Wheel Hub Nut:
80 ft-lb (108 Nm)
7. Install the front brake caliper (see Chapter 9 –
FRONT CALIPER SERVICE, page 9.20).
8. Follow bleeding procedure outlined earlier in this
chapter.
9. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
9926813 R04 - 2013-2016 RZR 570 Service Manual
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