vc999 K12 Translation Of The Original Operating Manual
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vc999 K12 Translation Of The Original Operating Manual

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TRANSLATION OF THE ORIGINAL OPERATING MANUAL
Art. no. 520.454
Valid from: 1912502
Double Chamber –
Vacuum Packaging Machines
K12/K12N
K12A/K12NA
VC999 VERPACKUNGSSYSTEME AG
Melonenstrasse 2
CH-9100 Herisau / Switzerland
Tel. +41 (0) 71 35 35 900
Fax +41 (0) 71 35 35 901
E-Mail
info@vc999.ch

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  • Page 1 TRANSLATION OF THE ORIGINAL OPERATING MANUAL Art. no. 520.454 Valid from: 1912502 Double Chamber – Vacuum Packaging Machines K12/K12N K12A/K12NA VC999 VERPACKUNGSSYSTEME AG Tel. +41 (0) 71 35 35 900 Melonenstrasse 2 Fax +41 (0) 71 35 35 901 CH-9100 Herisau / Switzerland E-Mail info@vc999.ch...
  • Page 2 EC Declaration of Conformity In accordance with Machinery Directive 2006/42/EC, Appendix II A In accordance with EMC Directive 2004/108/EC Manufacturer Authorized Representative in the Community VC999 VERPACKUNGSSYSTEME AG ............Melonenstrasse 2 ............CH-9100 Herisau ............We hereby declare that the following...
  • Page 3 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Handover Declaration NOTICE The following handover declaration has to be completed by the owner. The owner is obliged to return the original, completed handover declaration to us. The owner hereby certifies that he/she has understood and taken full note of the operating manual.

  • Page 5: Table Of Contents

    Machine Stability ................13 Protective device (VC999 K12A, VC999 K12NA) ......13 Use as prescribed ................14 2.5.1 Machine without an inert gas system (K12, K12A types)....14 2.5.2 Machine with an inert gas system (K12N, K12NA types) ....14 2.5.3 Processing materials ................
  • Page 6 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Contents Setting up the machine ..............23 Site requirements ................23 Foundations ..................23 Safety space ..................23 Interface definition ................. 24 Electrical connection ................. 24 Inert gas connection ................. 24 Installation of the machine ............25 Electrical installation .................
  • Page 7 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Contents 9.5.3.2 Compiling or changing a program ............ 43 9.5.4 Program overview ................44 9.5.5 Protected programs ................45 9.5.6 Service program ................45 9.5.7 Program table ................... 46 Switching off the machine ............. 47 Faults ....................
  • Page 8 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Contents 17.1 Pneumatics diagram ................. 65 17.2 Circuit diagrams ................67 Index ....................91 2013-12-17 Art. no. 520.454 Page 8/91...

  • Page 9: Introduction

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Introduction Introduction General information  This operating manual is an integral part of your machine. The information and safety instructions contained herein have to be carefully read and adhered to by members of staff authorised to operate the machine.

  • Page 10: Definitions

    This documentation contains information protected by copyright. Any reproduction, copying, scanning or forwarding to third parties is expressly prohibited without the express prior permission of VC999 VERPACKUNGSSYSTEME AG. Violation is expressly prohibited by law, and may result in severe civil and criminal penalties.

  • Page 11: Safety And Warranty

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Safety and warranty Safety and warranty Explanation of the safety instructions All the safety instructions in this operating manual provide the operator with early warning of possible dangers, possible damage to the machine and peripheral equipment and of flawed, productive work.
  • Page 12 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Safety and warranty NOTICE All possible areas of danger are described in this operating manual and additionally indicated at the machine via safety symbols or notices. Please always pay attention to this safety information and act with the respective caution.

  • Page 13: Machine Stability

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Safety and warranty Machine Stability Machine stability is guaranteed on a flat surface during normal operation when the two front castors are locked. Stability must be guaranteed during the full life of the machine, in particular during transport, assembly, operation, inoperative periods, disassembly, inspections, and foreseeable faults.

  • Page 14: Use As Prescribed

    Machine without an inert gas system (VC999 K12, VC999 K12A types) The VC999 K12 and VC999 K12A machines are used for the products described above. They are not suitable for products which are sensitive to pressure as they would be damaged by the vacuum and the tightly applied packaging plastic.

  • Page 15: Processing Materials

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Safety and warranty Refer to the sub-section on “Inert gas” in the next section, “Processing materials”, for further important information on the types of inert gas which may be used. 2.5.3 Processing materials 2.5.3.1...

  • Page 16: Safety When Vacuuming

    Inert gas The machines with the inert gas system (VC999 K12N, VC999 K12NA types) are intended to use the following inert gases:  nitrogen (N ...

  • Page 17: Requirements For Operators

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Safety and warranty WARNING Risk of injuries! The application of an explosive gas, or a hazardous gas which the operator can inhale, is strictly prohibited! Since all the gases and their handling are subject to various accident prevention regulations and respective safety regulations, please allow specialists of the respective suppliers to carry out delivery and connection.

  • Page 18: Description Of The Machine

    4. Start the packaging cycle: Close the lid of the vacuum chamber (manual or automatical) 5. Start the program: The vacuum is created and (in the VC999 K12N, VC999 K12NA machines) inert gas is fed in. 6. The bags are sealed and the excess material trimmed off the bags.

  • Page 19: Technical Data

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Description of the machine Technical data There are 4 versions of the machine available:  machine without an inert gas system VC999 K12 type  machine without an inert gas system, with automatic chamber closing VC999 K12A type ...

  • Page 20: Weight

    3.2.5 Inert gas connection There is only an inert gas connection on the VC999 K12N and VC999 K12NA machines. The connection at the input valve for the tube measures øi 7 mm. The requisite gas pressure is approx. 2 bar.

  • Page 21: Pneumatics (Vc999 K12A, Vc999 K12Na Types)

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Description of the machine 3.2.6 Pneumatics (VC999 K12A, VC999 K12NA types) Inlet pressure 6 bar Operating pressure 4 bar Connection size Pneumatic servicing unit with nipple for flexible hose ø 9 mm or R ¼“...

  • Page 22: Packaging And Transport

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Packaging and transport Packaging and transport Packaging the machine The machine must be carefully packaged in order to transport it safely. The machine manufacturer recommends you to transport it in the type of packaging which is used to transport it from the factory.

  • Page 23: Setting Up The Machine

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Setting up the machine Setting up the machine Site requirements The requirements for the site are as follows: NOTICE The machine should not be operated in potentially explosive atmospheres!  The site must be dry and well-ventilated.

  • Page 24: Interface Definition

    Fig. 6/1 NOTICE If there is no gas cylinder connected in the VC999 K12N, VC999 K12NA machines, set the “Inert gas” parameter in both service programs to OFF (0). Otherwise, air can leak into the packaging bag! For more information read the sub-section on the “Service program” in the section on “Programming”.

  • Page 25: Installation Of The Machine

     Wire a CEE round system plug to the electrical cable. NOTICE The machine must not be connected if any of the data differs! The machine may only be switched on for the first time by VC999 Customer Service personnel! 2013-12-17 Art. no. 520.454...

  • Page 26: Inert Gas Installation

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Installation of the machine Inert gas installation Only applies to VC999 K12N and VC999 K12NA machines The inert gas connection point is located in the bottom part of the machine. It is accessed by removing the panelling on the left-hand side of the machine.

  • Page 27: Pouring In Oil

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Installation of the machine Pouring in oil Vacuum pump in all types of machine: If the oil was drained out of the vacuum pumps for transporting the machine, fill in oil before putting the machine into operation.

  • Page 28: Start-Up

    Start-up Initial start-up NOTICE The initial start-up may only be performed by VC999 Customer Service representatives! The customer’s personnel will receive thorough training at the same time. WARNING Unauthorised initial start-up itself can result in injury or damage to equipment or property! 8.1.1...
  • Page 29 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Start-up  Check that the machine is running quietly. It must not make any unusual noises. There should be no error messages on the LED display. NOTICE If the phase sequence is incorrect, the vacuum pump motor cuts out automatically. The error message E-03 appears on the LED display.

  • Page 30: Operation

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation Operation This section is aimed at the machine operator. It will tell him everything that he needs to know in order to operate the machine, from starting the machine to operating and stopping it.

  • Page 31: Packaging Materials

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation NOTICE Whenever you are packaging foodstuffs or sterile products, it is essential that you comply with the relevant hygiene regulations. Otherwise, foodstuffs may go off or products become unusable! 9.3.2 Packaging materials...

  • Page 32: Adapting The Packaging Machine To Suit The Product

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.3.4 Adapting the packaging machine to suit the product Filling plates The best packaging results are achieved if the top edge of the sealing pad (1) is located at half the height of the product.
  • Page 33 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation  Position the magnetic end bar (6) in such a way that the level of the liquid is at least 20 mm below the top of the sealing pad (1). This prevents liquid escaping during vacuum packing.

  • Page 34: Controls

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation Controls 9.4.1 Control panel Fig. 9/7 Controls No. Symbol Name Function LED display 1 Displays the set value or the setting. UP arrow button Raises the value shown on LED display 1 or changes to other possible settings.
  • Page 35 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation No. Symbol Name Function Vacuum pump Used to switch the vacuum pump on and off. If the vacuum chamber lid is down, it is opened by pressing this button after switching on the machine at the main I/O switch.

  • Page 36: Switching On

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.4.2 Switching on NOTICE The operations described in this section are based on the assumption that the operations described in the previous section, “Operation” have been carried out!  Switch on the machine by turning the main switch from to 0 to I.

  • Page 37: Starting The Packaging Cycle

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.4.4 Starting the packaging cycle NOTICE The packaging cycle starts automatically when the lid of the vacuum chamber is closed! Select the packaging program which you require before closing the lid! ...

  • Page 38: Intervention In The Packaging Cycle

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.4.5 Intervention in the packaging cycle The following intervention is possible during the packaging cycle: Pressing the STOP button If you press STOP during vacuum generation, this process is interrupted. The controller then starts the next stage of the program immediately.

  • Page 39: Programming

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation Programming 2013-12-17 Art. no. 520.454 Page 39/91...

  • Page 40: Packaging Programs

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.1 Packaging programs 20 programs can be created in each controller. These programs are all identical in structure and are shown in the basic setting with their program number in LED display 2.

  • Page 41: Vacuuming In Stages Up To The Setpoint (C)

    This type of vacuuming is used in certain exceptional cases (if the vacuum measurement is flawed). Vacuuming takes place during the set time instead of the vacuum measurement. NOTICE This type of vacuuming must be activated in the service program! Contact the VC999 Customer Service Department before activating it. 9.5.2.5 Intermediate ventilation ...

  • Page 42: Cutting

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.2.7 Cutting During cutting, the cutting wire is heated on the sealing bar. The cutting time must be calculated on the basis of the bag material and the thickness of the material. It can be set to a time between 0 and 5 seconds.

  • Page 43: Programming

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.3 Programming Various basic settings for a program can be defined in the service program. Before you start to program a packaging program, we recommend that you check and, if necessary, change the basic settings defined in the service program.

  • Page 44: Program Overview

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.4 Program overview The procedure for compiling or changing a program is outlined in the table below. You do not have to adhere to this order, although it is recommended for checking that the procedure is complete.

  • Page 45: Protected Programs

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.5 Protected programs All the available programs (2 x 20) can be protected. Protected programs can be selected and started, although their settings cannot be changed. The number of programs which are being protected can be specified in the service program. If you select the “Number of protected programs”...

  • Page 46: Program Table

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Operation 9.5.7 Program table Fig. 9/12 2013-12-17 Art. no. 520.454 Page 46/91...

  • Page 47: Switching Off The Machine

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Switching off the machine Switching off the machine Procedure for switching off the machine:  Press one of the ”Vacuum pump“ buttons. The vacuum pumps cut out.  Switch the machine off by turning the main switch from I to 0.

  • Page 48: Faults

    Keep the key out of the reach of other people! All repairs must be carried out by the VC999 Customer Service Department! 11.1 Displayed faults Error and fault messages are shown on the LED display.

  • Page 49: Other Faults

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Faults 11.2 Other faults Fault Possible cause How to rectify it Program does not recognise The program is protected. Disable the program protection. changes. Faulty welded seam The sealing time has been Change the sealing time.

  • Page 50: Recommended Oils

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Recommended oils Recommended oils Component Recommended oil products Manufacturer Vacuum pump Indol 100 VC999 spez. Panolin Indol ISO 100 Panolin Teresso 100 ESSO Corena H 100 Shell Energol RC 100 2013-12-17 Art. no. 520.454...

  • Page 51: Maintenance

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance Maintenance Service the machine regularly in order to ensure that it works properly. Maintenance includes all work which serves to keep the vacuum packaging machine in good working order, including the following: ...

  • Page 52: Cleaning Interval

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance 13.1.2 Cleaning interval Daily  Remove and clean the filling plates.  Clean the vacuum chambers. No dirt or liquids may get into the suction nozzles!  Clean the sealing bars and sealing pads. Do not use any sharp objects to remove sealing residue! ...

  • Page 53: Maintenance And Servicing

    We recommend that the machine has a full service once a year at least. The VC999 Customer Service Department is available for all maintenance and servicing, on request. After every 4,000 or so packaging cycles  Check the sealing bars and the sealing pads, replace the Teflon strips and sealing wires.

  • Page 54: Maintenance Of The Sealing Bars

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance 13.3.3 Maintenance of the sealing bars The maintenance of the sealing bars includes the replacement of the Teflon strip. The Teflon strip has to be replaced if there are scorch marks on it. The sealing and cutting wires can also be replaced at the same time, if necessary.
  • Page 55 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance Replacing sealing wire and cutting wire  Removing the Teflon strip as described above.  Use a hexagon socket head wrench (4) to remove the threaded pin (5).  Also loosen the threaded pin on the other side and insert a new wire.

  • Page 56: Maintenance Of The Sealing Pad

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance 13.3.4 Maintenance of the sealing pad  Replace the silicone profile if defective. The silicone is lightly glued into the groove of the sealing pad and can be easily removed.  Clean the groove with acetone before inserting the new silicone profile. Also use this opportunity to clean the sealing bars according to the details in the previous chapter.

  • Page 57: Maintenance Work On The Power Supply

    WARNING Electrical hazard! Danger of death - electric shock! All work on live sections or components must be carried out by a VC999 technician or by a qualified electrician! WARNING Electrical hazard! Danger of death - electric shock! The machine must be switched off before the electrical switchgear cabinet is opened.

  • Page 58: 13.3.5.2 Replacing The Electronics Board

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance 13.3.5.2 Replacing the electronics board  Isolate the machine from the power supply as described in “Maintenance work on the power supply“.  Open the electric cabinet with the supplied triangular socket spanner.

  • Page 59: 13.3.5.3 Vacuum Filter: Replace Filter Cartridge

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance 13.3.5.3 Vacuum filter: Replace filter cartridge  Disconnect the machine from the power supply according to the description under "Maintenance work on the power supply".  Open the electric cabinet with the supplied triangular socket spanner.

  • Page 60: Maintenance Of The Vacuum Pumps

    Top up oil as soon as the oil level in the sight glass (1) is no longer visible, or when it has dropped to the „min“ mark. Procedure  Remove the lateral panelling on the left. In case of the machine versions VC999 K12A and VC999 K12NA, additionally remove the rear wall on the right.  Open the filler neck (2).

  • Page 61: 13.3.6.2 Oil Changes

    In order to drain off all the oil, do it while the vacuum pump is still warm after operation if possible! Procedure  Remove the lateral panelling on the left. In case of the machine versions VC999 K12A and VC999 K12NA, additionally remove the rear wall on the right.  Place the container for the used oil under the oil drain outlets (3, 4).

  • Page 62: 13.3.6.3 Cleaning The Suction Filter

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Maintenance used, this may lead to faulty operation or to damage! NOTICE The mixing of various types of oil is strictly prohibited! 13.3.6.3 Cleaning the suction filter Clean the suction filter (5) for the vacuum pump by blowing air through it or washing it out.

  • Page 63: Repairs

    Spare parts 15.1 Ordering spare parts The VC999 Customer Service Department can provide you with a separate list of spare parts, on request. Comply with the following instructions when you order spare parts:  Check the machine to ascertain which part you need to order.

  • Page 64: Disposal

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Disposal Disposal When you purchase lubricant and bag material, check that they are environmentally friendly and are not harmful to people. Also check the disposal regulations and the possibilities for disposing of these properly in your local area.

  • Page 65: Diagrams

    Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Diagrams Diagrams 17.1 Pneumatics diagram 2013-12-17 Art. no. 520.454 Page 65/91...
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  • Page 67 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Diagrams 17.2 Circuit diagrams 2013-12-17 Art. no. 520.454 Page 67/91...
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  • Page 91 Double Chamber - Vacuum Packaging Machines VC999 K12/K12N/K12A/K12NA Index Index Angled insert 32 Oil change 61 Oil separator elements 62 Oxygen 16 Boiling point 30 Packaging cycle 18, 37 Changing a program 43 Packaging materials 31 Checks 52 Packaging programs 40...

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