vc999 RS420 Maintenance Manual
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vc999 RS420 Maintenance Manual

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FAX: 816-472-1999
PHONE: 816-472-8999
TOLL FREE : 1-800-235-2829
E-MAIL:
vc999@vc999.com

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  • Page 1 MAINTENANCE MANUAL FAX: 816-472-1999 PHONE: 816-472-8999 TOLL FREE : 1-800-235-2829 E-MAIL: vc999@vc999.com...
  • Page 2 Voltage: 220V 3ph/60 Hz Product Descriptions: 1. Bulk Links & Patties 2:1 2:1 2. Summer Sausage 4:1 Die Configurations:355/240(2:1) (4:1) RS Flexible Material Specifications: Form Web: 358 +/- 1mm Non-Form Web 341 +/- 1mm http://www.vc999.com/config/scope/ScopeManual.asp?mID=2154 (1 of 3)7/15/2008 4:58:13 AM...
  • Page 3 LTC452857 Assm, Rotary knife quick release shft 355 LTC452487 Assm, Rotary knife assembly LTCR60148 Assm, Rotary knife hub assembly CCT457862 Assm, cross cut knife 355 Vacuum Systems VAR456606 Assm, vacfox 100 (VC Kansas City) 1(Sealing) Printers/Labelers Language Stickers ARS452484 English Stickers http://www.vc999.com/config/scope/ScopeManual.asp?mID=2154 (2 of 3)7/15/2008 4:58:13 AM...
  • Page 4 Die Components Dept Part # Description 362010 form die top 355/240 362020 heater plate 355/240 362020_1 htr back plate 355/240 362021 pyramid heat plate 355/240 362030 form die bottom 355/240 362040 div set 355/240 2:1 362041 div set 355/240 4:1 362042 div wall md 240/9.53 362052...
  • Page 5 TABLE OF CONTENTS SAFETY SECTION 1 – TRANSPORTATION SECTION 2 – INSTALLATION SECTION 3 – INTERFACE / TOUCH SCREEN SECTION 4 – MAINTENANCE & INSPECTION SCHEDULE SECTION 5 – TROUBLESHOOTING GUIDE SECTION 6 – PNEUMATIC DIAGRAMS SECTION 7 – ELECTRICAL DIAGRAMS SECTION 8 –...
  • Page 6 SAFETY SECTION 1 -...
  • Page 7 SAFETY PROTECTIVE CLOTHING The following protective clothing is suggested when operation or servicing the machine: • Protective eye wear • Gloves • Ear plugs • Hard hat • Steel-toe shoes Loose clothing or metal jewelry (ie, watches and rings) should not be worn during operation of this machine.
  • Page 8 SAFETY COMPRESSED AIR Before doing any repair work to the machine depress the lock out valve located in the pneumatic cabinet. This will release air pressure to the high and low pressure manifolds. The regulators for each manifold should display 0 psi when lock out valve is depressed. SEALING STATION (back side) High Pressure Regulator Low Pressure Regulator...
  • Page 9 It is possible for the flat guards to chip or crack. • Damaged flat guards must be replaced immediately. • Please contact VC999 parts department and provide machine model, serial, and die numbers. NEVER REACH UNDER OR AROUND GUARDS WHILE MACHINE IS ON...
  • Page 10 SAFETY FILM INFEED ROTARY MOTION - DANGER OF INJURY Keep all loose clothing, jewelry and fingers out of machine when advancing the machine. FORMING AND SEALING STATION CLOSING MOVEMENT - DANGER OF CRUSHING HOT HEATING PLATE - DANGER OF BURNING NEVER REACH UNDER THE GUARD WHEN MACHINE IS IN OPERATION.
  • Page 11 TRANSPORTATION SECTION 2 -...
  • Page 12 TRANSPORTATION • Always lift the forming and sealing stations of the rollstock separately. • If the machine is completely assembled, it is necessary to use two forklifts or pallet- jacks to move the machine. • NEVER lift the machine by the loading or discharge areas; as they will not support the weight of the machine.
  • Page 13 INSTALLATION SECTION 3 -...
  • Page 14 INSTALLATION LOADING AREA • Using eight (8) M6x25mm socket head screws provided, install the loading area as shown below. • Use Loctite or similar substance when reassembling the machine. • Reattach cable straps using M5 socket head screws provided. • Remove stainless steel end caps to the forming and sealing station in preparation for the chain installation.
  • Page 15 INSTALLATION POWERING MACHINE • Connecting main power should be carried out by qualified electricians. • Observe all relevant regulations regarding cable sizing and insulation that apply in the area in which the machine is being installed. • All load information can be obtained from the data plate located on the back side of the machine.
  • Page 16 INSTALLATION CHAIN INSTALLATION • Installing the transport chain should be done with care. • Each side of the machine will require equal length of chain (see specifications) In addition, one master link will also be required. Beginning in the sealing station, insert chain into the lower guide of the loading area. Loosen standoff jackscrew so standoff moves close to anchor block.
  • Page 17 INSTALLATION AIR CONNECTION • Compressed air connection is located on top of the right support column. o The machine requires 6-10 bar of dry compressed air. o The pneumatics system is equipped with an air filter, manual shut off valve, automatic pressure release valve, and pressure switch.
  • Page 18 INSTALLATION GAS FLUSH CONNECTION (OPTIONAL) • If the machine comes equipped with gas flush, now is the time to make necessary connections. o A gas accumulator tank is attached under the loading area. A 1/4” hose connection is supplied for connection to the gas bottle. The gas system requires 2.5 bar of gas pressure.
  • Page 19 INTERFACE / TOUCH SCREEN SECTION 4 –...
  • Page 20 NOTE: SOME MACHINES MAY HAVE MORE OR LESS PUSHBUTTONS DISPLAYED DEPENDING UPON THE MACHINE OPTIONS. • CUTTING, SEALING, INDEX, FORMING, PRINTER, & ZIPPER THESE BUTTONS WILL DISPLAY MANUAL CONTROL SCREEN FOR THAT AREA OF THE MACHINE. • SEAL DIE TEMP SET ENTER SEAL DIE TEMPERATURE SETTING (DEG C) •...
  • Page 21 NOTE: SOME MACHINES MAY HAVE MORE OR LESS PUSHBUTTONS DISPLAYED DEPENDING UPON THE MACHINE OPTIONS. • AIR SUPPLY DUMP: OPENS MAIN AIR VALVE. IF THIS IS NOT ON YOU CANNOT OPERATE ANY OF THE AIR POWERED EQUIPMENT. • 1 INDEX: INDEXES FILM CHAIN THE LENGTH SPECIFIED BY “INDEX LENGTH”...
  • Page 22 NOTE: SOME MACHINES MAY HAVE MORE OR LESS PUSHBUTTONS DISPLAYED DEPENDING UPON THE MACHINE OPTIONS. • AIR SUPPLY DUMP: OPENS MAIN AIR VALVE. IF THIS IS NOT ON YOU CANNOT OPERATE ANY OF THE AIR POWERED EQUIPMENT. • DIE CLOSE: CLOSES FORM DIE •...
  • Page 23 NOTE: SOME MACHINES MAY HAVE MORE OR LESS PUSHBUTTONS DISPLAYED DEPENDING UPON THE MACHINE OPTIONS. • AIR SUPPLY DUMP: OPENS MAIN AIR VALVE. IF THIS IS NOT ON YOU CANNOT OPERATE ANY OF THE AIR POWERED EQUIPMENT MANUAL OPERATION • DIE CLOSE: CLOSES FORM DIE •...
  • Page 24 NOTE: SOME MACHINES MAY HAVE MORE OR LESS PUSHBUTTONS DISPLAYED DEPENDING UPON THE MACHINE OPTIONS. • AIR SUPPLY DUMP: OPENS MAIN AIR VALVE. IF THIS IS NOT ON YOU CANNOT OPERATE ANY OF THE AIR POWERED EQUIPMENT MANUAL OPERATION • 1 INDEX: INDEXES FILM CHAIN THE LENGTH SPECIFIED BY “INDEX LENGTH”...
  • Page 25 PASSWORD SETUP ACCESS: OPENS NUMERIC KEYPAD THAT WILL ALLOW YOU TO TYPE IN A NEW MASTER PASSWORD. THIS IS THE PASSWORD YOU NEED TO OPEN THIS SCREEN. IF YOU FORGET THIS PASSWORD THEN YOU WILL NOT BE ABLE TO OPEN THIS SCREEN AGAIN. STORE THIS CODE IN A SAFE LOCATION. THIS PASSWORD WILL PERMIT ACCESS TO ALL PRODUCT SETTINGS AND MAINTENACE SCREENS.
  • Page 26 MAINTENANCE & INSPECTION SECTION 5 - SCHEDULE...
  • Page 27 INSPECTION SCHEDULE DAILY INSPECTIONS • Remove any film build up in chain grippers, around sprockets and in the chain guides. • Remove debris in the form and seal die bottoms. • Wear protective gloves to clean and inspect the cutting blades. Clean with anti-corrosive agents and lubricate with non-acid oils.
  • Page 28 INSPECTION SCHEDULE 6-MONTH INSPECTION • Visually inspect electrical panel for loose wires, terminals, etc. • Examine all hoses for air leaks. • Change oil in vacuum pump. • Check and clean Vacuum/Vent valves. Rebuild as necessary • Check oil level in drive motor gear box. •...
  • Page 29 INSPECTION SCHEDULE Vacuum pump • Change initial factory oil after 500 hours of service or 5 weeks. Recommended oil is ISO VG-100 Or SAE equivalent of 33W non-detergent. 90-weight oil is not recommended. • Change oil every 500 hours of service. •...
  • Page 30 MAINTENANCE DIE LOCK ADJUSTMENT The die lock adjustment is set at the factory. If the die lock needs adjusted for any reason; follow these instructions: Form Station Seal Station Contact wheel Back Side View of Die Lift Assembly • When die bottom is in up position, operate the die locks in and out of lock position to see if there is any interference between wear pad and die lock.
  • Page 31 MAINTENANCE • Each die lock mount will need to be adjusted independent of the other. • Each time the die lock mount adjustment screws are adjusted; the mounting bolts will need to be loosened, separate the die lock mount from the utility block and retightened the mounting bolts.
  • Page 32 MAINTENANCE Top Film Tension Adjustment The top film dancer arm is set at the factory to keep tension on the top film during operation. Proper adjustments of the sensor target and flow control are critical for accurate reading of registered film. If during operation the top film does not keep tension, adjustments must be made to keep tension on the film.
  • Page 33 Operating Instructions A Thomas Industries Company Vacuum pumps VC 50 Pump ranges These operating instructions apply VC 75 to the following oil flooded rotary VC 100 vane vacuum pumps: VC 50, VC 75, VC 100 and VC 150 VC 150 The nominal vacuum capacities at atmosphere are 50, 70, 100 and 150 /hr operating on 50 cycles.
  • Page 34 Handling and Setting up (pictures Pumps that have reached operating temperature may have a surface temperature at position (Q) of over 70°C. WARNING! Do Not Touch. Suction flange (D), oil filler ports (H, H ), oil sight glass (I), oil drain plugs (K), gas ballast (U) and oil separator housing (T) must all be easily accessible.
  • Page 35 Maintenance and Servicing When maintaining these units and in situations where personnel could be injured by moving parts or by live electrical parts the pump must be isolated by totally disconnecting the electrical supply. It is imperative that the unit cannot be re-started during the maintenance operation.
  • Page 36 Trouble Shooting Motor starter cuts out vacuum pump: 1.1 Check that the incoming voltage and frequency corresponds with the motor data plate. 1.2 Check the connections on the motor terminal block. 1.3 Incorrect setting on the motor starter. 1.4 Motor starter trips too fast. Solution: Use a motor starter with a time delay trip (version as per IEC 947-4).
  • Page 37 VC 50 - VC 150 A Thomas Industries Company E 231 3.5.2004...
  • Page 38 VC 50 - VC 150 Grundeinheit Basic unit Unité de base Elemento base 55 D Dichtring Sealing ring Anneau d'étanchéité Anello di tenuta Gehäuse Housing Corps Corpo pompa Verschluss-Schraube G Lock plug Bouchon obturateur Vite di chiusura Rotor Rotor Rotor Rotore 57 D Dichtring Sealing ring...
  • Page 39 TROUBLESHOOTING GUIDE SECTION 6 -...
  • Page 40 TROUBLESHOOTING GUIDE ALARM SCREEN MESSAGES CHECK WATER • Turn on water • Water pressure too low / twisted line • Check water inlet valve • Calcium deposit in dies or lines • Check water pressure sensor in pneumatic cabinet CHECK COMPRESSED AIR •...
  • Page 41 TROUBLESHOOTING GUIDE ALARM SCREEN MESSAGES CHECK TRIM CANISTER • Check overload switch on the bottom of the trim canister • Check if trim canister is full • Make sure hoses are not blocked • Make sure trim canister is plugged in •...
  • Page 42 TROUBLESHOOTING GUIDE ERROR ON PLC PLC GREEN LIGHT IS FLASHING ON AND OFF • Check for short circuit in the 24V DC lead to the interface. • Check for possible removal of e-prom during machine cycle. • Check 3.6V lithium battery in PLC for low voltage. MTA-G1 INTERFACE GOES BLANK OR SHUTS OFF •...
  • Page 43 TROUBLESHOOTING GUIDE CYCLE INTERUPTION CHAIN ADVANCE INTERUPTED • Check e-stop • Check safeties. • If seal die is closed due to trapped vacuum, you must go to the manual valve activation screen. Valve v3 must be turned "on”, then turn valve v12 "on" to vent the chamber.
  • Page 44 TROUBLESHOOTING GUIDE DIE BOTTOMS DIES ACTIVATING SLOWLY OR NOT AT ALL (cont’d) • Check the lifting system lubrication. • Check the die lift cylinder for damage or air pressure loss. • Check the air lines to the die lift cylinder for damage or pressure loss. •...
  • Page 45 TROUBLESHOOTING GUIDE FILM INFEED FORMING FILM ROLL FREE WHEELS • Check spanner nut on spindle tighten spanner nut on spindle • Check pneumatic brake operation • Check compressed air supply to brake • Check brake pad • Check tension roller springs FILM ROLL STICKS DURING ROTATION •...
  • Page 46 TROUBLESHOOTING GUIDE GAS FLUSH SYSTEM NO GAS IN PACKAGE (cont’d) • Check wiring to PLC • Change or clean valve V14 on seal station side frame • Gas input pressure too high or too low • Increase gas flushing time •...
  • Page 47 TROUBLESHOOTING GUIDE SEALING DIE TOP/FORM DIE TOP TEMPERATURE DROPS OR ELEVATES • Check the temperature settings in the program settings screen for recent changes. • Check the heat multiplier settings for recent changes. • Check the circuit breakers in the electrical cabinet. They are labeled CB5 and CB6 on the electric panel layout.
  • Page 48 TROUBLESHOOTING GUIDE LOW VACUUM IN PACKAGE / RESIDUAL O LEVEL TOO HIGH (cont’d) • Check the seal die top heat plate for an even activation. This may be done in the manual valve operation screen. All alarms must be eliminated on the alarm screen prior to this test to enable proper manual valve operation.
  • Page 49 • Inspect the condition of the epoxy on the vacuum system plumbing. • If new epoxy is required VC999 Packaging Systems recommends “3M DP-100 epoxy”. • Clean all surfaces with a wire brush and acetone prior to applying new epoxy.
  • Page 50 If the compound appears cracked isn’t sealed well around the wires it needs to be removed and replaced. • VC999 Packaging Systems recommends “3M DP-270 potting compound”. Make sure all old compound is removed from the wire port, plug and wires and these surfaces are cleaned with acetone when replacing potting compound.
  • Page 51 TROUBLESHOOTING GUIDE Error Codes Error Code Description S824 Network Alarm – Printer S825 Network Alarm – Zipper S826 Printer X-Axis Fault S827 Printer Y-Axis Fault S828 Printer Limit Switch Fault S829 Index Block By Printer S830 Printer Memory Error S834 Zipper Memory Error S835 Index Blocked By Zipper...
  • Page 52 S923 Index Blocked By Seal Die S924 Index Blocked By Form Die S925 Index Blocked By Knives S926 Index Blocked By Code Dater S928 Seal Dancer Arm Not Extended S929 VFD Contactor Overload S930 Main Drive VFD Fault S931 Top Labeler Fault S932 Form Die Close Time-Out S933...
  • Page 53 Water flow diagram/ Wasser Ablaufdiagramm Machine flush check Inflow/ Water check valve/ Maschine Zufluß valve/ Wasser Wasserschwall Rückschlagventil Rückschlagventil Purge Forming Die Bottom/ Water pressure sensor/ Wasser switch/ Formen Reinigen Druck Sensor Druckgußform Boden Schalter Sealing Die Top/ Form Die Top/ Versiegelung Formen Druckgußform...
  • Page 54 DEAR CUSTOMER, We will greatly appreciate your comments to make this troubleshooting guide a valuable instrument to minimize frustration and downtime. PLEASE SEND YOUR RECOMMENDATIONS TO: FAX : 816-472-1999 TEL : 816-472-8999 E-MAIL : manual@vc999.com...
  • Page 55 PNEUMATIC DIAGRAMS SECTION 7 -...
  • Page 56 Die Lock Cylinders Code Dater Cylinders NFUnwind Tension Cylinder Optional Guillotine Cylinders Scale: Drawn By: Standard Machine Pneumatics Checked by: Drawing File: 419 East 11 Avenue, Kansas City, MO 64116 VC999 Pneu. Circuit Telephone 816-472-8999 Fax 816-472-1999 Sheet of 2...
  • Page 57 From Air Prep Supply Air Blow Off for Film Die Lock Cylinders Vacuum Valve Scale: Drawn By: Standard Form Station Checked by: Drawing File: 419 East 11 Avenue, Kansas City, MO 64116 VC999 Pneu. Circuit Telephone 816-472-8999 Fax 816-472-1999 Sheet of 2...
  • Page 58 ITEM NO. QTY. Dept./Part No. DESCRIPTION PRS 462155 valv, NO SMC 4std PRS 456239 muflr, 10mm SMC PRS 458315 assm, air reg ST PRS450908 fit, 8x1/4npt 90 FSC 452807 plug, 1/4 NPT SS PRS 450992 fit, 1/2x1/2npt 90 PRS 454978 assm, sensor water pressure ELR 451027 strn rlf, PG16x14mm...
  • Page 59 Notes: 1) Connect corresponding letters (A,B,C,D,E,F,G,H,M,N) with PRS451581 (8 mm neon green tubing). 2) Connect corresponding letters (K,L,P) with PRS450904 (8 mm blue tubing). 3) Connect corresponding letter J with PRS450993 (1/2" clear tubing). 4) Connect letter P to water purge assembly in form cabinet. 5) Connect letter M to bottom side of water purge assembly.
  • Page 60 Notes: 1) Valve labeling: V105 - (Vac valve die top) V106 - (Vac valve die bottom) V112 - (Vent valve die bottom) V145 - (Vent valve die top) V180B/A - (Die locks) V186 - (Pos air form) Drawn by M. Vogler Scale assm, pneu frm st Checked by...
  • Page 61 Notes: 1) Connect corresponding letters (K, N) with PRS450904 (8 mm blue tubing). 2) Connect corresponding letter (J, R) with PRS450993 (1/2" clear tubing). 3) Connect corresponding letters (D, F, G, H) with PRS451071 (6mm clear tubing). Main air in 4) Connect letter (P, Z) with PRS453552 (4mm clear tubing).
  • Page 62 Dept./Part No. ITEM NO. QTY. DESCRIPTION PRS450907 fit, 8x1/4npt ST mnt, regulator SMC PRS 457972 PRS 457971 reg, air 1/4" w/gagS Drawn by M. Vogler Scale assm, air reg ST Checked by Date PRS 458315 Part No. 419 East 11th Avenue Kansas City, MO 64116 458315 Telephone 816-472-8999...
  • Page 63 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION LOCATION MATERIAL MATERIAL P/N 451183 sensor, water pressure RR2 D13 451620 fit, 1/8nptf T union RR2 B13 451053 fit, 8x1/8npt 90 X06H50 451336 fit, 1/8npt close np RR2 A03 451108 valve, check 1/8" nptf RR2 D15 451492 fit, 1/8nptx1/4npt X06G43...
  • Page 64 ITEM NO. QTY. Dept./Part No. DESCRIPTION PRS450908 fit, 8x1/4npt 90 FSC 452807 plug, 1/4 NPT SS PRS 457201 plug, 8 tube push in PRS 458252 assm, form heat valve FSC 450983 screw, M5x10 SHCS FSC451033 washer, M5 fl reg PRS 460715 assm, filtr micromist Drawn by M.
  • Page 65 Notes: 1) Connect corresponding letters (A,B,C,J,K) with PRS451581 (8mm neon green tubing). Inside Form Station Cabinet Inside Form Station Cabinet Drawn by M. McMullin Scale assm, vlv standard 1:20 Checked by Date Inside Form Station Cabinet PRS 458690 Part No. 419 East 11th Avenue Kansas City, MO 64116 458690...
  • Page 66 H (To Form die top) Back side of Form Station Cabinet Back side of Form (Utility side) Station Cabinet Notes; 1) Connect corresponding letters (C,J,K) with PRS451581 Back side of Form (8mm neon green tubing). Station Cabinet 2) Connect corresponding letter (Z) with PRS450902 (4mm clear tubing).
  • Page 67 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION 454445 valv, soln 3/2 24dc 451516 fit, 6xM5 ST 454706 fit, 1/2x3/8npt ST 454446 cabl, sol valv CPE24 451147 screw, M6x50 SHCS R62459 spcr, 8mmidx6mmlg 457969 fit, 1/4nptfx1/4nptm 455385 fit, 3/8nptmx1/4nptm R60132 q-exhaust, 1/4npt 452154 muflr, 1/4npt shell 450907...
  • Page 68 QTY. DEPT. PART NO. DESCRIPTION ITEM NO. 456238 valv, NO SMC 5std 456233 assm, valv soln 4/2 24dc 456644 air prep, SMC assm 456239 muflr, 10mm SMC REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M. Vogler Scale assm, pneu seal st Checked by Date PRS 456273...
  • Page 69 Notes: 1) Mufflers not shown for clarity. 2) Connect corresponding letters (E,F,G,H,K,L) with PRS451581 (8mm neon green tubing.) 3) Connect corresponding letters (A,B,C,D,E) with PRS450993 (1/2" clear tubing). 4) Connect corresponding letter(s) (J) with PRS453552 (6mm clear tubing). 5) Label the tubing between the corresponding letters with: (B) - MAIN AIR FORM CABINET (E) - MAIN AIR V209 (F) - DANCER ARM CYL...
  • Page 70 MAIN AIR DUMP MAIN AIR REG VALVE MANIFOLD REG SEAL PRESS REG MAIN AIR SHUT OFF Notes; 1) Label as shown. Drawn by M. Vogler Scale assm, pneu seal st Checked by Date PRS 456273 Part No. 419 East 11th Avenue Kansas City, MO 64116 456273 Telephone 816-472-8999...
  • Page 71 V207 V208 V208 V207 V231 V230 V231 V230 Pin Gas Non-Pin Gas Manifold Manifold Drawn by M. Vogler Scale assm, pneu seal st Checked by Date PRS 456273 Part No. 419 East 11th Avenue Kansas City, MO 64116 456273 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet4...
  • Page 73 ELECTRICAL DIAGRAMS SECTION 8 -...
  • Page 74 X00-X17 X20-X37 Y00-Y17 Y20-Y37 ROTARY KNIFE VFD FILM DRIVE VACUUM PUMP LC1D18 LC1D18 LC1D18 Scale: Drawn by: VC999 Panel Layout NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue Fax (816) 472-1999...
  • Page 75 ELR 451 475 End clamp ELR 451 477 End plate, 6mm terminal ELR 451 476 10 pole buss bar, 6mm terminal Scale: Drawn by: VC999 PART NUMBERS NONE Checked by: Date: 2007 Part No. Telephone (816) 472-8999 ELR 462 003...
  • Page 76 FORM - FORMING AIR SPARE SPARE SEAL DIE OPENED SEAL DIE OPEN SEAL DIE CLOSED SEAL DIE CLOSE Scale: Drawn by: VC999 I/O sheet 1 NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11...
  • Page 77 VFD FAULTED CODE DATER VFD / FILM INDEX IN POSITION AIR PRESSURE OK MAIN AIR SUPPLY SEAL STATION Scale: Drawn by: VC999 I/O sheet 2 NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11...
  • Page 78 ELA 500 919 Main power switch ELR 451 217 Rotary knife motor (siemans .2kW) ELR 460737 Rotary knife motor (leeson .25kW) Scale: Drawn by: VC999 3 PHZ sheet 1 NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003...
  • Page 79 CSP 454 537 Motor, advance CSP 455 145 Encoder, single channel CSP 460 255 Encoder, duel channel used with printer Scale: Drawn by: VC999 3 PHZ sheet 2 NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003...
  • Page 80 Comm. cable (OIT - PLC) 1m in cabinet ELR 458 883 Comm. Cable (OIT - PLC) 10m in swing arm ELR 461 644 CF memory card Scale: Drawn by: VC999 2431 2421 SAFETY CIRCUIT NONE Checked by: INPUT Date: 2005 POWER Part No.
  • Page 81 2421 2452 2432 E-STOP RELAY 2495 2431 SEE SHEET 24 2494 2431 COOLING WATER Scale: Drawn by: VC999 VALVE E-STOP CIRCUIT NONE Checked by: Date: 2005 2431 2421 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue...
  • Page 82 FROM SHEET 24 2431 2421 PLC Y0 2650 2653 2431 FORM ROLL BRAKE TENSIONER Scale: Drawn by: VC999 FORMING FILM TENSIONER NONE Checked by: Date: 2007 FIELD WIRING Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue...
  • Page 83 WHITE SINK MOTOR X001 X000 SOURCE 2421 OVERLOAD ENCODER ORANGE BLACK Scale: Drawn by: VC999 VFD WIRING NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue FIELD WIRING Fax (816) 472-1999 Kansas City, MO...
  • Page 84 N.O. CONTACT WHEN RELAY IS RESET 11 PIN NOT INSTALLED LATCHING RELAY FILM REGISTRATION Scale: Drawn by: VC999 NONE Checked by: PART # DESCRIPTION (SINGLE UNWIND) ELR 456 614 Slot sensor photo eye (banner) Date: 2005 ELR 450 999 7 pin plug, male Part No.
  • Page 85 3032 FORM FORM HEATER 3035 3037 HEATER SHIELD THERMOCOUPLE TYPE J Scale: Drawn by: VC999 HEATER sheet 1 NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue FIELD WIRING Fax (816) 472-1999...
  • Page 86 BLUE COM1 +/- 1.2 BAR 4-20mA VACUUM TRANSDUCER COM2 NOT INSTALLED VACUUM SENSOR Scale: Drawn by: VC999 NONE Checked by: (2 CHANNEL ANALOG BLOCK) Date: 2006 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue PART #...
  • Page 87 Reconnect motor leads and use a tachometer to set the Min Trimpot to 180 motor RPM. ACCEL Set all other Trimpots as shown in the illustration below. REVOLVING TRIM REMOVAL MOTOR Scale: Drawn by: VC999 REVOLVING TRIM REMOVAL NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999...
  • Page 88 BLUE 0VDC WHITE 2442 WHITE SIGNAL Red switch inside eye must be set to sinking output Scale: Drawn by: VC999 ELECTRICAL CONNECTIONS PART # DESCRIPTION NONE Checked by: ELR 451 000 7 pin plug, male (SEAL STATION-RIGHT, TOP COLUMN ELR 452 310...
  • Page 89 Plug shell ELR 455 529 Cable sleeve ELR 451 970 Socket insert ELR 451 973 Pin female Scale: Drawn by: VC999 HEATER PLUG PINOUT NONE Checked by: Date: 2005 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11...
  • Page 90 DOUBLE SINGLE BLACK WHITE BLACK WHITE 24VDC COMMON WHITE 24VDC COMMON WHITE Scale: Drawn by: VC999 AIR MANIFOLD HARNESSES NONE Checked by: Date: 2006 Part No. Telephone (816) 472-8999 ELR 462 003 419 East 11 Avenue Fax (816) 472-1999 Kansas City, MO...
  • Page 91 PARTS LIST / ASSEMBLY SECTION 9 - DRAWINGS...
  • Page 92 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R63893 right side top web 457074 assm, flm unwnd 355 F R63892 nutplate 450978 M5x10 FHSCS R63889 plate, form film doul R63969 brake cover 450949 screw, M6x60 SHCS R61887 shaft, take up mnt R61947 ring, spacr 25x33x5.5 R63887...
  • Page 93 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R62713 brg, BUSH 38x54x30mm 456537 brg, BUSH 12x15x7 fl R62701 shaft, flm brk core 355 R62709 stud, spndl flm adj R62712 cap, spndl flm adj R62711 knob, spndl flm adj R62142 rolr, flm spndl 355 form RH R62710 nut, spndl flm adj 456536...
  • Page 94 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R63794 hub,spndl 450900 M6x10 FHSCS Revisions: Drawn by S. WILLCOTT Scale assm, spndl hub Checked by Date 460192 Part No. 419 East 11th Avenue Kansas City, MO 64116 460192 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 98 ITEM NO. QTY. Dept./Part No. DESCRIPTION RSA R62384 blk, utility frm UT PRS450908 fit, 8x1/4npt 90 PRS 454573 fit, 1/2nptfx3/4npt PRS 450992 fit, 1/2x1/2npt 90 REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M. Vogler Scale assm, utility F blk UT 1:1.5 Checked by Date...
  • Page 99 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R61955 mnt, die lft cyl V R61951 plt, die lft rck mnt 455150 cyl, 63x200 ISO 6431 R61957 mnt, die lft pltfm V R61958 shaft, guide die lft R62123 mnt, die lft shaft R61952 mnt, gr rack die lft R61950...
  • Page 100 Dept./Part No. ITEM NO. retracted/QTY. DESCRIPTION DLM 459075 assm, die lft link mnt DLM 459077 assm, die lft link sub DLM 459076 assm, die lft link cyl FSC 455416 screw, M10x20 FHSC RSA R63015 screw, 1/2x78 SHCS SP washer, M12 fl reg FSC450897 Drawn by M.
  • Page 101 Dept./Part No. ITEM NO. QTY. DESCRIPTION RSA R62126 mnt, die lift lk link mnt, die lft cyl lck RSA R62124 FBR 453469 bearing, 30x62m BALL shaft, die lft lck pin RSA R62125 FSC 451598 ring, retn ext 30mm shaft, die lk cyl mnt RSA R62128 FSC 451229 screw, M8x35 HHCS...
  • Page 102 Dept./Part No. ITEM NO. QTY. DESCRIPTION RSA R62127 link, die lft pltfm pin, die lft locking RSA R61948 RSA R62492 pin, die lk cyl mnt RSA R63036 whel, die lock 62x17 FBR 457632 brg, BUSH 25x35x16fl FSC 450830 nut, M12 hex thin ATTACH WITH 138 in-lbs OF TORQUE Revisions: Drawn by...
  • Page 103 ITEM NO. QTY. Dept./Part No. DESCRIPTION PRS 455151 cyl, 25x50 ISO 6432 PRS 455152 rod eye, cyl rd 25mm PRS 456066 fit, 6x1/8npt 90 ELR 456446 sensor, rd swtch 16b ELR 455935 brakt, cyl snsr mnt FBR 459765 brg, BUSH sliding NOTES: 1.) PART (6) IS INCLUDED WITH CYLINDER AND ALSO SOLD SEPARATE FOR REPLACEMENT...
  • Page 104 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION ALU R60012 sprkt, chain opener FBR 450893 bearing, 20x47mm ball RSA R60164 gripper open bushing Drawn by J. Romfo Scale opener sprocket Fass Checked by Date FTR 452595 Part No. 419 East 11th Avenue Kansas City, MO 64116 452595 Telephone 816-472-8999...
  • Page 105 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION LOCATION MATERIAL MATERIAL P/N 451183 sensor, water pressure RR2 D13 451620 fit, 1/8nptf T union RR2 B13 451053 fit, 8x1/8npt 90 X06H50 451336 fit, 1/8npt close np RR2 A03 451108 valve, check 1/8" nptf RR2 D15 451492 fit, 1/8nptx1/4npt X06G43...
  • Page 106 ITEM NO. QTY. DEPARTMENT PART NO. ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION DESCRIPTION R62344 R62344 rolr, fnl top web 420 rolr, fnl top web 420 R60071 R60071 bush, flm rolr 3mm bush, flm rolr 3mm REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M.
  • Page 107 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION PRS 457049 valv, soln 5/3 24dc PRS 451824 muflr, 3/8 npt w/FC PRS 454706 fit, 1/2x3/8npt ST FSC450949 screw, M6x60 SHCS PRS 455925 fit, 1/2x3/8npt Y ST RSA R62459 spcr, 8mmidx6mmlg ELR 457050 cabl, sol valv 5/3v Note: 1) Item #7 is not shown for clarity.
  • Page 108 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R62399 supt, die lft mnt R62760 stud, die botm lk R62759 shaft, die botm lk 456537 brg, BUSH 12x15x7 fl 456798 screw, M10x100 STUD 455916 nut, M10 hex lk 451765 pin, dowel 5x20mm REVISIONS REV.
  • Page 109 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R61276 frame, kn fr 650mm R61278 cover, knee free 650 R61277 guide, chn knfr 650 R61322 OP/UT chain guard 650 451044 tie, cable 11" w/hole R62420 cross piece 355 1-5 450983 M5x10 SHCS R60911 chain guard standoff 450802...
  • Page 110 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R63811 sprt spcr shrt mchn R64392 mnt, shrt mach pump R63810 endcap, suprt spcr R63812 caster mount 460953 caster, 5"x2" swivel R63813 cvr,knee free shrt mchn 450953 screw, M8x16 FHSCS 450848 washer, M8 fl reg 455915 nut, M8 hex lk 455922...
  • Page 111 36 37 Drawn by M. Vogler Scale assm, seal st 355 V 1:22 Checked by Date 456154 Part No. 419 East 11th Avenue Kansas City, MO 64116 456154 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 112 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION 450802 M8x30 CPSS 457874 assm, main frm S 355 451649 M8x25 FHSCS R62393 shaft, die lft gr 355 455778 sensor, rd switch R62343 assm, fnl rlr tp web 355 R64237 chn ten sprkt stndoff 456194...
  • Page 113 ITEM NO. 355/QTY. Dept./Part No. DESCRIPTION ALU 456509 WRAP, SEAL UTILITY RSA R62353 frm, seal side OP STL R60024 seal cabinet complete RSA R62354 frm, seal side UT STL R60022 foot assembly RS/K1 FSC450848 washer, M8 fl reg FSC 451229 screw, M8x35 HHCS RSA R60577 upper cross member 355...
  • Page 114 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R62343 rolr, fnl top web 355 450806 screw, M6x12 SHCS 451067 washer, M6 fl reg 508359 brg, 10x26mm BALL R60211 infeed roller center REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M. Vogler Scale assm, fnl rlr tp web 355 Checked by Date...
  • Page 115 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R62359 mnt, main drv 355 VD 454619 gearbox, vector 10:1 454537 motor, MarathonInvDty R61845 sprkt, main drv 22th R60011 brg, FL 35mm 4BLT R62374 shaft, mtr drv 355VD 450958 key stk, .38x.38x1.3 450952 screw, M8x10 SHSS CP 455932 screw, 3/8x.88 SHCS R62466 brkt, hose clmp REVISIONS...
  • Page 116 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R60010 blk, utility seal OP 450932 fit, 1barx1npt h brb 450926 27x2 o-ring REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M. Vogler Scale assm, utility blk OP Checked by Date STL R60010 Part No. 419 East 11th Avenue Kansas City, MO 64116 R60010...
  • Page 118 Dept./Part No. ITEM NO. retracted/QTY. DESCRIPTION DLM 459075 assm, die lft link mnt DLM 459077 assm, die lft link sub DLM 459076 assm, die lft link cyl FSC 455416 screw, M10x20 FHSC RSA R63015 screw, 1/2x78 SHCS SP washer, M12 fl reg FSC450897 Drawn by M.
  • Page 119 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R61955 mnt, die lft cyl V R61951 plt, die lft rck mnt 455150 cyl, 63x200 ISO 6431 R61957 mnt, die lft pltfm V R61958 shaft, guide die lft R62123 mnt, die lft shaft R61952 mnt, gr rack die lft R61950...
  • Page 120 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION 454445 valv, soln 3/2 24dc 454695 fit, 5/8barx3/8nptST 451516 fit, 6xM5 ST 454706 fit, 1/2x3/8npt ST 454446 cabl, sol valv CPE24 450115 hose clamp 15/24 501338 hose, 16mm polysprng 451147 screw, M6x50 SHCS R60263 heater plate spacer Drawn by...
  • Page 121 ITEM NO. QTY. DEPARTMENT PART NO. ITEM NO. QTY. DEPARTMENT PART NO. ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION DESCRIPTION DESCRIPTION R62389 sprkt, idler 22 tooth R62389 sprkt, idler 22 tooth R62389 sprkt, idler 22 tooth 450893 bearing, 20x47mm ball 450893 bearing, 20x47mm ball 450893 bearing, 20x47mm ball R60164 gripper open bushing...
  • Page 122 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R60267 right column cap 451146 fit, 3/8barx1/4nptst 450990 fit, 1/2x1/2npt ST 452064 fit, 1/4npt close np 454489 valv, soln 2/2 24dc 450907 fit, 8x1/4npt ST 454491 coil, soln valv 2/2 454490 cabl, sol valv 2/2v REVISIONS REV.
  • Page 123 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION PRS 457049 valv, soln 5/3 24dc PRS 451824 muflr, 3/8 npt w/FC PRS 454706 fit, 1/2x3/8npt ST FSC450949 screw, M6x60 SHCS PRS 455925 fit, 1/2x3/8npt Y ST RSA R62459 spcr, 8mmidx6mmlg ELR 457050 cabl, sol valv 5/3v Note: 1) Item #7 is not shown for clarity.
  • Page 124 Drawn by M. Vogler Scale assm, NF unwind 355 1:12 Checked by Date FUG 457126 Part No. 419 East 11th Avenue Kansas City, MO 64116 457126 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 125 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R60019 NF top web plate 453382 assm, cd mnfld 4 pos 451147 screw, M6x50 SHCS R60076 seal infeed roll. core 355/420 456292 assm, sl infd rolr 355/420 450800 screw, M8x25 SHCS 457116 assm, tensn arm 355 R60438 brake cover R60029...
  • Page 126 ITEM NO. 2 pos fc/QTY. DEPT. PART NO. DESCRIPTION R61334 manifold, code dtr 4 fit, 8x1/8npt ST 450989 451159 fit, 4xM5 SS plug, 1/8 NPT 452182 451031 screw, M5x20 SHCS 450951 screw, M5x8 PHSL 456613 fit, 8x1/8npt FC 90 REVISIONS REV.
  • Page 127 ITEM NO. QTY. DEPARTMENT PART NO. ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION DESCRIPTION R62347 R62347 rolr, fnl top web 560 rolr, fnl top web 560 R62561 R62561 bush, flm rolr 4mm bush, flm rolr 4mm REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M.
  • Page 128 Drawn by M. Vogler Scale assm, tensn arm 355 Checked by Date 457116 Part No. 419 East 11th Avenue Kansas City, MO 64116 457116 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 129 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R62128 shaft, die lk cyl mnt R61886 base, NF spindle tens 455152 rod eye, cyl rd 25mm R61890 arm, top film take up 450874 nut, M8 hex reg R61887 shaft, take up mnt 457430...
  • Page 130 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R63794 hub,spndl 450900 M6x10 FHSCS Revisions: Drawn by S. WILLCOTT Scale assm, spndl hub Checked by Date 460192 Part No. 419 East 11th Avenue Kansas City, MO 64116 460192 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 131 ITEM NO. QTY. Dept./Part No. DESCRIPTION RSA R62339 fit, 2nptf tee SP VAR 455290 valv, vac phnx 1.25p PRS 453214 fit, 8 X G 1/8 ST RSA R61648 manifold,2 port pgas VAR450879 fit, 1nptx1.5 nipl RSA R62148 plt, valv mnt 1"nps VAR 450932 fit, 1barx1npt h brb ORR 455549...
  • Page 132 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R61283 UT disch. cover 450 R61284 OP disch. cover 450 R62420 cross piece 355 1-5 R61280 OP ext.dis.frame 450 R61279 dis. Int. frame 450 R61281 UT ext.dis.frame 450 R60014 OPdisch.ex.att.block R60248 UTdisch.ex.att.block R60021 blk, dis ext UT R60159 blk, dis ext OP...
  • Page 133 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION 460356 frame R63978 insert R64014 endblock R63979 flange 460357 wldmnt, arm lh 460358 wldmnt, arm rh R63976 pin, dancer R63977 shaft, pinchwheel R63860 pinchwheel 460210 oring, 1.1"X.21" bun 460136 ring, retn ext .5" 450874 nut, M8 hex reg 460362...
  • Page 134 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R64011 sleeve, drivewheel R64012 cap, end Revisions: Drawn by Karl Marek Scale assm, drivewheel Checked by Date 460361 Part No. 419 East 11th Avenue Kansas City, MO 64116 460361 Telephone 816-472-8999 Fax 816-472-1999 Drawing File Sheet1 Packaging Systems...
  • Page 135 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R64394 enclos, trm remove R61153 enclosure mounting plate R64394_1 water tight enclosure 453147 strn rlf, M16x7mm 451472 term, din rl 6mm 451932 term, din rl ground 452577 controlr, dc mtr 110 450870 screw, M4x12 SHCS 451029 nut, M4 hex reg 450915...
  • Page 136 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION 452857 rotary knife quick release 355 R60148 rotary knife blade hub R60481 assm, OP rtry knf mnt 452220 rotary knife motor assembly Notes: 1) Rotary blade hub quantities will vary depending on configurations specified. 2) Item no.
  • Page 137 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION rotary knife motor Siemen ELR451217 RSAR60209 utility side rotary knife mount LTCR60487 drive motor extension FSC451031 screw, M5x20 SHCS FSC450804 screw, M8x30 SHCS ELR 453147 strn rlf, M16x7mm REVISIONS REV. DESCRIPTION DATE APPROVED Add item 6 3/8/2006 Drawn by J.
  • Page 138 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION R60730 rotary knife shaft 355 451070 sprng, comp 15x25.4 R60486 shaft collar 450869 screw, M4x6 SHCS Drawn by J. Romfo Scale rotary knife quick release 355 Checked by Date LTC 452857 Part No. 419 East 11th Avenue Kansas City, MO 64116 452857...
  • Page 139 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION RSAR60148 rotary knife blade hub FSC450952 screw, M8x10 SHSS CP FSC 450951 screw, M5x8 PHSL LTCR60149 rotary knife blade Drawn by J. Romfo Scale rotary knife blade hub Checked by Date LTC R60148 Part No. 419 East 11th Avenue Kansas City, MO 64116 R60148...
  • Page 140 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION RSAR60481 OP rotary knife mount RSA R60488 idler collar FSC451055 M6x80 SHCS FSC450829 20mm external snap ring FBR 450893 bearing, 20x47mm ball Drawn by J. Romfo Scale assm, OP rtry knf mnt Checked by Date LTC R60481 Part No.
  • Page 142 ITEM NO. QTY. DEPARTMENT PART NO. DESCRIPTION LOCATION MATERIAL MATERIAL P/N R60488 idler collar X04D22 stainless ALU450852 450947 M8 ball plunger X06I23 stainless Revisions: Drawn by J. Romfo Scale idler collar Checked by Date LTC R60488 Part No. 419 East 11th Avenue Kansas City, MO 64116 R60488 Telephone 816-472-8999 Fax 816-472-1999...
  • Page 143 ITEM NO. 355/QTY. Dept./Part No. DESCRIPTION RSA R63031 mnt, cross cut blade RSA R63030 mnt, cross cut cyl PRS 450979 fit, 6xM5 90 RSA R63032 ramp, cross ct bld RSA R63029 pin, cross cut pivot FSC 457616 washer, M6 fl nyl RSAR60167 cross cut slider FSC450801...
  • Page 145 ITEM NO. 459/QTY. Dept./Part No. DESCRIPTION RSAR60167 cross cut slider PRS451248 fit, 6x1/4npt SS PRS450908 fit, 8x1/4npt 90 Drawn by J. Romfo Scale assm, cross cut slider 1.5:1 Checked by Date CCT R60167 Part No. 419 East 11th Avenue Kansas City, MO 64116 R60167 Telephone 816-472-8999 Fax 816-472-1999...
  • Page 146 ITEM NO. QTY. Number DESCRIPTION PUA 454787 pump, VACFOX VC-100 STL 452287 assm, vac pump leg VAR451929 hex bushing 1.5x1 VAR 450932 fit, 1barx1npt h brb ELR 457783 strn rlf, PG25 REVISIONS REV. DESCRIPTION DATE APPROVED Drawn by M. Vogler Scale assm, VACFOX 100 Checked by...
  • Page 147 ITEM NO. QTY. Dept./Part No. DESCRIPTION vacuum pump leg STL 451062 isolator, 2" dia FSC 450874 screw, M8x60 SHSS FP REVISIONS REV. DESCRIPTION DATE APPROVED Added keensert and changed ss to M8 02/09/2005 Drawn by M. Vogler Scale assm, vac pump leg Checked by Date STL 452287...
  • Page 148 Parts 8-12 (Vacuum Valve O-Ring Replacement Kit)
  • Page 149 DIE ASSEMBLY DRAWINGS SECTION 10 -...
  • Page 150 ITEM Departme QTY. PART NUMBER DESCRIPTION Ref. Die Components form die top Ref. Die Components heater plate Ref. Die Components heater back plate 451580 insrt, M6 keen Thermocouple for heat 451589 plates 450895 screw, M3x6 PHSL 451535 wire, 14ga, thhn, grn/yel 453645 term, ring 14-16 AWG 450869...
  • Page 151 ITEM QTY. Department PART NUMBER DESCRIPTION Ref. Die Components heater plate Ref. Die Components heater back plate 451580 insrt, M6 keen 451589 Thermocouple for heat plates 450895 screw, M3x6 PHSL 451535 wire, 14ga, thhn, grn/yel 453645 term, ring 14-16 AWG 450869 screw, M4x6 SHCS Ref.
  • Page 152 ITEM Depart QTY. PART NUMBER DESCRIPTION ment Ref. Die Components seal die bottom Ref. Die Components hdr seal frame Ref. Mach. Components seal gasket 450952 screw, M8x10 SHSS CP R63274 hardstop 450826 screw, M6x25 SHCS 450947 M8 ball plunger 451575 insrt, M10 keen 450938 6mmx20mm long pin...
  • Page 153 ITEM Departm QTY. PART NUMBER DESCRIPTION Ref. Die Components bladder s. die top Ref. Die Components OP roller mount Ref. Die Components UT roller mount 450897 washer, M12 fl reg 455371 screw, M12x140 HHCS R62448 plug, bladder 453013 1" NPT flush plug 455359 plug, 1/2 npt flush 452182...
  • Page 154 ITEM NO. QTY. department PART NUMBER DESCRIPTION MATERIAL MATERIAL_P_N 362010 355/240 form die top 6061-T6 ALU452860 362020 355/240 heater plate 6061-T6 ALU460987 355/240 heater back 362020_1 6061-T6 ALU450933 plate 362030 355/240 form die btm 6061-T6 ALU452863 362040 355/240 2:1 divider set mic 6 ALU452864 240/9.53 div wall...
  • Page 155 PART ITEM NO. QTY. department DESCRIPTION MATERIAL MATERIAL_P_N NUMBER bladder s. die top 362060 6061-T6 ALU461511 355.240 362070 pusher plate 355.240 6061-T6 ALU452867 362020 355/240 heater plate 6061-T6 ALU460987 355/240 heater back 362020_1 6061-T6 ALU450933 plate 362071 355/240 total seal mic 6 ALU460987 355/240 seal die...
  • Page 156 NOTES...
  • Page 157 NOTES...

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