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Summary of Contents for vc999 85.47i D
- Page 1 ORIGINAL OPERATING MANUAL Art. no. 512.320 Shrink Tank 85.47i VC999 VERPACKUNGSSYSTEME AG Tel. ++41 (0) 71 35 35 900 Melonenstrasse 2 Fax ++41 (0) 71 35 35 901 CH-9100 Herisau / Switzerland E-Mail info@vc999.ch...
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Page 2: Ec Declaration Of Conformity
In accordance with Machinery Directive 2006/42/EC, Appendix II A In accordance with EMC Directive 2004/108/EC In accordance with Low Voltage Directive 2006/95/EC Manufacturer Authorized Representative in the Community VC999 VERPACKUNGSSYSTEME AG ............Melonenstrasse 2 ............CH-9100 Herisau ............We hereby declare that the following product Product name: Shrink Tank VC999 85.47i... -
Page 3: Handover Declaration
Shrink Tank VC999 85.47i NOTICE The following handover declaration has to be completed by the owner. The owner is obliged to return the original, completed handover declaration to us. The owner hereby certifies that he/she has understood and taken full note of the operating manual. By signing this document... -
Page 5: Table Of Contents
Shrink Tank VC999 85.47i Contents Chapter Description Page Chapter Description Page EC Declaration of Conformity......2 Programming ........... 20 Handover Declaration ........3 11.1 Program Level ........... 20 Contents ............5 11.1.1 Heating ............20 11.1.2 Water Intake ..........20 Introduction ..........6 11.1.3 Set Temperature of Water...... -
Page 6: Introduction
Shrink Tank VC999 85.47i 1. Introduction 1.1 General information • his operating manual is an integral part of your machine. The information and safety instructions contained herein have to be carefully read and adhered to by members of staff authorized to operate the machine. -
Page 7: Definitions
This documentation contains information protected by copyright. Any reproduction, copying, scanning or forwarding to third parties is expressly prohibited without the express prior permission of VC999 VERPACKUNGSSYSTEME AG. Violation is expressly prohibited by law, and may result in severe civil and criminal penalties. -
Page 8: Safety And Warranty
Shrink Tank VC999 85.47i 2. Safety and warranty 2.1 Explanation of the safety instructions All the safety instructions in this operating manual provide the operator with early warning of possible dangers, possible damage to the machine and peripheral equipment and of flawed, productive work. -
Page 9: Residual Risks
Shrink Tank VC999 85.47i 2.3 Residual risks Despite taking all precautions residual risks remain. Residual risks are potential, not obvious risks. Pay particular attention to: • Risk of burns when touching hot surfaces and due to hot steam*. • Trapping fingers and general injuries from uncoordinated operation. -
Page 10: Machine Stability
Shrink Tank VC999 85.47i NOTICE The owner is solely responsible for workplace safety and adherence to statutory regulations regarding machine handling. • This operating manual is part of the machine. If it is lost or damaged, immediately order a replacement copy via our Customer Service. -
Page 11: Proper Use
Shrink Tank VC999 85.47i 3. Intended use This machine is a technical tool which is solely intended for packaging suitable products at your workplace. It should only be used to shrink hermetically sealed shrink bags containing food (e.g. meat, cold cuts, cheese, etc.). Any other use is strictly prohibited! NOTICE Do not place objects or living things inside the machine for whatever purpose (e.g. -
Page 12: Technical Data
Shrink Tank VC999 85.47i 4. Technical Data Electrical Connection Values (Fig.1, Pos. 1) Steam Connection (Fig. 1, Pos. 3) Equipment as in EN 60204-1 R½“ 6 - 8 bar Steam needed to bring water from 20° to 90°C: 30 kg 230 V / 3 / 50 Hz 0.5 kW... -
Page 13: Dimensioned Drawings
Shrink Tank VC999 85.47i 4.1 Dimensioned Drawings Variant 1 Variant 2 With intake - With in - or discharge belt conveyor and outlet rollers Fig. 1 2009-11-17 Art. no. 512.320 Page 13/34... -
Page 14: Description
Principle of Operation The VC999 85.47i Shrink Tank operates on the method of shrinkage by brief immersion in hot water. Incoming product is registered by the photo cell (21) and starts the fully automatic immersion cycle. -
Page 15: Control Panel
Shrink Tank VC999 85.47i 22 Removable back 23 Thermorelays for intake conveyor 24 Thermorelays for discharge conveyor 25 Thermorelays for chain drive 26 Thermorelays for steam exhaust 27 Circuit breaker 28 Fine-wire fuse, 200mAT 29 Fine-wire fuse, 2.5 AT 30 Fine-wire fuse, 1 AT Fig. -
Page 16: Site Requirements
The machine works at a room temperature of 5-35°C. transit. • In the event of damage in transit keep packaging NOTICE and notify VC999 and the carrier at once. If there is danger of (severe) frost, drain tank to prevent frost damage. 7.1 Instruction for Transport... -
Page 17: Works Before First Start-Up
NOTICE 8. Works before first Start-Up The first switch-on of the machine must only be Before the arrival of the VC999 Customer Service the done by the VC999 Customer Service. customer should carry out the following work: • Electrical Connection (Chapter 8.1) -
Page 18: Water Connection
Shrink Tank VC999 85.47i 8.3 Water Connection 8.4 Steam Connection The VC999 85.47i Shrink Tank can be fed with cold or Only for versions with steam heating: warm water. NOTICE NOTICE A manometer (setting 6 bar max) and a safety value With hard water it is desirable to install a water softener set for 8 bar must be provided on site. -
Page 19: Connect Drain For Water
Shrink Tank VC999 85.47i 8.6 Connect Drain for Water 9. Commissioning For water-drainage we suggest a ball-cock with an inside thread R 1/4". A drain hose can be attached. WARNING Risk of injuries! The first start-up must always be undertaken... -
Page 20: Daily Start-Up
Shrink Tank VC999 85.47i 10. Daily Start-Up 11. Programming NOTICE The programming of the shrink tank is divided into a program level and an ABC level. The machine may only be used by workers who, because of their training and knowledge or... -
Page 21: Flow Chart For Program Level
Shrink Tank VC999 85.47i Flow chart for program Level 2009-11-17 Art. no. 512.320 Page 21/34... -
Page 22: Abc-Level
Cycles are given in 1000s, a cycle being a through the dip tank without a dipping cycle. complete immersion process. After a service has been carried out the VC999 11.2.3 Conveyor belts Customer Service will set the operating hours and the intake conveyor may be switched off, if required. -
Page 23: Decalcifying Program
Shrink Tank VC999 85.47i Decalcifying program 2009-11-17 Art. no. 512.320 Page 23/34... -
Page 24: Flow Chart Abc Level
Shrink Tank VC999 85.47i Flow chart ABC level Page 24/34 Art. no. 512.320 2009-11-17... -
Page 25: Possible Malfunctions
(1). • This announcement can be cancelled by the STOP key (10). • Please get in touch with the VC999 Customer Service to have the servicing done. The following message appears after 60 running hours: ‘Carry out decalcifying program’... -
Page 26: Fault Announcements On Display Panel
Shrink Tank VC999 85.47i 12.2 Fault Announcements on the Display Panel Number Fault Cause Action Interruption of temperature sensor Defective temp. sensor or Contact VC999 Customer measuring connection Service Temperature sensor short-circuited Defective temp. sensor or Contact VC999 Customer measuring connection... -
Page 27: Trouble-Shooting
Level switch not set correctly Contact VC999 Customer Service = overflow Immersion platform (18) runs unevenly Drive or bearings worn Have servicing carried out by VC999 when dipping or transporting material Customer Service When on automatic operation the Photocell (21) is defective or Adjust cell or replace;... -
Page 28: Maintenance
− Add about 3.5 measures of decalcifier (obtainable inspect immersion platform (18) for bag- or product from the VC999 Customer Service) to the water. residues. Remove any such residue found. Close hood (13) by raising the hood (13) and pressing the catch (45). -
Page 29: Maintenance
NOTICE 13.2 Maintenance When the cover is removed the water between stop The VC999 Customer Service is available on valve and filter will run out. request for all servicing. − Replace filter after cleaning. Recommendation: Allow the VC999 Customer −... -
Page 30: Service Unit
Shrink Tank VC999 85.47i 13.2.2 Service Unit 13.2.5 Changing Electronic Boards Every 2 weeks: WARNING The oil feeder (32) of the air service unit must be filled Risk of injuries due to moving parts, or risk of at least 1/3 with oil, topping up if necessary. -
Page 31: Repairs
Instruction. Contact the VC999 Customer Service with a view to returning the machine to the manufacturer. In case of need refer to our Customer Service. -
Page 32: Pneumatics Diagram
Shrink Tank VC999 85.47i 16. Pneumatics diagram Page 32/34 Art. no. 512.320 2009-11-17... -
Page 33: Circuit Diagrams
Shrink Tank VC999 85.47i 17. Circuit diagrams 2009-11-17 Art. no. 512.320 Page 33/34... - Page 34 Shrink Tank VC999 85.47i Page 34/34 Art. no. 512.320 2009-11-17...
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