Shelf Removal - Installation - JLG TOUCAN DUO Service Manual

VI-1 REMOVAL - INSTALLATION PROCEDURES
6.1.1 Shelf removal / installation
1- Remove the inner cover (secured by 16
screws). The shelf control box remains attached
to the cover: unplug the 9-pin connector from
the control box to remove the platform cover.
2- Remove the shelf back up cable (1 nut to
remove on the shelf) and remove the pulley fixed
on the back up cable bar.
3- Remove the back up cable bar (fixed by 2 bolts
+ nuts). To make the removal of both bolts
easier, turn the shelf cylinder rod by hand.
4- Remove the shelf lifting cables (2 nuts to
unscrew on the shelf).
! CAUTION
Ensure the shelf cylinder rod is fully retracted
and that the shelf is fully lowered before
removing the shelf lifting cables.
5- Secure the shelf to an appropriate lifting
equipment (fork lift truck, overhead crane).
6- Slide the shelf up in the guide rails (using the
fork lift truck or the overhead crane).
When the shelf reaches its highest position, remove
the outer cover at the same time as the shelf.
! CAUTION
Ensure the electrical cable to the shelf sensor
does not get pinched or crushed during
removal of the shelf and of the outer cover.
Disconnect this cable before proceeding.
! CAUTION
Inspect the condition of the shelf lifting and
back up cables before installing them. If one
of them is faulty, replace it by a new cable.
! CAUTION
Check the condition of all pulleys and pins
before installing the shelf lifting and back up
cables. Check they turn freely on the pins and
replace them if necessary.
66
The shelf may fall if not correctly supported.
The shelf must be empty during this
operation.
NOTE
During shelf installation, the tension of the
lifting and back up cables (see § 4.3), the shelf
sensor (see § 4.12) as well as the shelf
alignment setting (see § 4.4), must be
adjusted.
TOUCAN Duo
VI-1
DANGER
models
Updated 06-2015