JLG ES1932 Operation & Safety Manual
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JLG ES1932 Operation & Safety Manual

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Operation & Safety
Keep this manual with the machine at all times.
Copyright ©
ANSI
AS/NZS MOL70 GB
Manual
Original Instructions -
Model
ES1932, ES1932i
PVC 2304
31221541
April 10, 2023 - Rev A

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  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model ES1932, ES1932i PVC 2304 31221541 April 10, 2023 - Rev A Copyright © ANSI AS/NZS MOL70 GB...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31221541 ES1932, ES1932i...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...

  • Page 7: Revision Log

    REVISION LOG Description Date Revision April 10, 2023 Original Issue Other Publications Available Publication Publication Number 31221542 Service & Maintenance Manual 31221543 Illustrated Parts Manual ES1932, ES1932i 31221541...
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  • Page 9: Table Of Contents

    Platform Loading ............... 36 Machine Control Locations ..........37 Battery Charging..............37 Ground Control Station............38 Platform Control Station ............. 41 Platform Manual Descent ............ 46 3.10 Grade And Side Slope ............47 3.11 Platform Extension ............. 47 ES1932, ES1932i 31221541...
  • Page 10 Platform Extension Handles ..........82 5.11 Platform Worklights............83 5.12 SkySense® ................. 83 5.13 Workstation............... 87 SECTION 6 MACHINE SPECIFICATIONS AND OPERATOR MAINTENANCE ................89 General................89 Serial Number Identification ..........89 Machine Specifications ............89 Lubrication................ 94 31221541 ES1932, ES1932i...
  • Page 11 Tires and Wheels.............. 101 6.10 Diagnostic Trouble Codes (DTC) ......... 103 6.11 Radio Frequency (RF) Information........113 6.12 Supplemental Information Only Applicable to CE/UKCA Machines ................ 114 6.13 EC Declaration of Conformity..........115 6.14 UKCA Declaration of Conformity ........116 ES1932, ES1932i 31221541...
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  • Page 13: Safety Precautions

    Read, understand, and study the Operation & Safety Manual in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc. • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including recognizing and avoiding hazards associated with their operation) shall be authorized to operate a MEWP.
  • Page 14 Do not travel on unsupported surfaces. • This machine can be operated in nominal ambient temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG to optimize operation outside of this temperature range. 1.2.3 Machine Inspection •...

  • Page 15: Operation

    Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations.
  • Page 16 Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. For further information regarding fall protection requirements on JLG products, contact JLG Industries, Inc.
  • Page 17 Maintain a clearance of at least 10 ft (3m) between any part of the machine and its occupants, their tools, and their equipment from any electrical line or apparatus carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. ES1932, ES1932i 31221541...
  • Page 18 • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft (0.6m) from holes, bumps, drop- offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
  • Page 19 Do not increase the platform size with unauthorized modifications, deck extensions, or attachments. WARNING Do not operate the machine when wind conditions exceed specifications shown in the General Specifications section of this manual or as shown on the capacity placard on the platform billboard. ES1932, ES1932i 31221541...
  • Page 20 During operation, keep all body parts inside platform railing. • Keep hands and limbs out of the scissor arm assembly during operation and when elevated without safety prop engaged. • Always post a lookout when driving in areas where vision is obstructed. 31221541 ES1932, ES1932i...

  • Page 21: Towing, Lifting, And Hauling

    • When lifting machine with a forklift, position forks only at designated areas of the machine. Lift with a forklift of adequate capacity. • Refer to the Machine Operation section of this manual for lifting information. ES1932, ES1932i 31221541...

  • Page 22: Maintenance

    Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.
  • Page 23 Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. ES1932, ES1932i 31221541...
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  • Page 26: User Responsibilities, Machine Preparation, And Inspection

    2.1.3 Operator Responsibility The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site. 31221541 ES1932, ES1932i...

  • Page 27: Preparation, Inspection, And Maintenance

    6. Accessories and optional equipment. PREPARATION, INSPECTION, AND MAINTENANCE The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
  • Page 28 Manual Service & Mainte- nance Manual Note: Inspection forms are available from JLG. Use the Service & Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG Service Training School for the specified JLG product model.

  • Page 29: Pre-Start Inspection

    10. Platform Gate – Keep gate and surrounding area clean and unobstructed. Ensure the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading materials. ES1932, ES1932i 31221541...
  • Page 30 User Responsibilities, Machine Preparation, and Inspection 11. Lanyard Attach Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. WARNING If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel.

  • Page 31: Walk-Around Inspection

    1. Frame/Chassis/Ladder – See Inspection Note. Ensure that pothole protection (PHP) components on frame are in place, undamaged, not bent or worn. Side compartment doors open and close properly. ES1932, ES1932i 31221541...

  • Page 32: Function Check

    Placards secure and legible, control lever and switches return to neutral when activated and released, and emergency stop switch function properly, required manuals in storage box. 12. Static Strap – See Inspection Note. FUNCTION CHECK Perform the Function Check as follows: 31221541 ES1932, ES1932i...
  • Page 33 33. Ensure drive speed is reduced from a high speed to a slower speed. Table 4. High Drive Cutout Height HIGH DRIVE SPEED CUTOUT MODEL DRIVE SPEED REDUCTION HEIGHT ES1932i 3.0 mph (4.8 kph) to 0.5 mph (0.8 kph) 67 in (1.7 m) ES1932 ES1932, ES1932i 31221541...
  • Page 34 17 - 19 ft (5.2 - 5.8 m) 1.5° - outdoor & indoor 0 - 15 ft (0 - 4.6 m) 3.0° - outdoor & indoor 2.0 ° - outdoor ES1932(All Oth- 15 - 17 ft (4.6 - 5.2 m) 3.75° 2.25° - indoor er Markets) 1.5°...

  • Page 35: Machine Controls, Indicators, And Operation

    Ground controls operate lift up and down. Except for performing inspections and function checks, ground controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so. ES1932, ES1932i 31221541...

  • Page 36: Operating Characteristics And Limitations

    3. All machine systems are functioning properly. 3.3.3 Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.

  • Page 37: Machine Control Locations

    Do not open or disassemble charger. The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger. See charger specific information in Section — General Specifications and Maintenance. ES1932, ES1932i 31221541...

  • Page 38: Ground Control Station

    30 days has elapsed. GROUND CONTROL STATION SC000100A 5. Hourmeter 1. Ground/Platform/OFF Key Selector Switch 6. Overload Indicator 2. Platform Lift/Lower Switch 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 31221541 ES1932, ES1932i...
  • Page 39 Inverter ON/OFF Switch (If Equipped) When switched on the inverter converts the DC voltage stored in the on-board batteries to AC voltage for use at the AC receptacle outlet mounted on the platform rail. ES1932, ES1932i 31221541...
  • Page 40 Note: There will be a brief delay between switch activation and movement of the platform. When operating platform from the ground controls, activate the Lift/Lower switch to up position and hold to raise platform, or down position and hold to lower an elevated platform. Release to stop all movement. 31221541 ES1932, ES1932i...

  • Page 41: Platform Control Station

    Note: Only available on machines rated for outdoor 8. Tilt Indicator use. 9. Variable Tilt - Platform Restricted Height Indicator 16. Drive Speed Select Switch 10. Horn Button 17. Mobile Phone Cradle (If Equipped) 18. USB Port (If Equipped) ES1932, ES1932i 31221541...
  • Page 42 Use low speed in close work areas with obstacles, other machinery or personnel to avoid. Note: Drive speed automatically reduces to low drive when the platform is raised above the stowed position, regardless of speed switch position. 31221541 ES1932, ES1932i...
  • Page 43 Note: ES1932i is rated for INDOOR USE only. Indoor/Outdoor Operation Mode Switch This button will toggle between the indoor/outdoor operation modes. Note: ES1932i is rated for INDOOR USE only. ES1932, ES1932i 31221541...
  • Page 44 When released, the switch will return to the center-off position and the wheels will remain in the previously selected position. To return the wheels to the center position, the switch must be activated in the opposite direction until the wheels are centered. 31221541 ES1932, ES1932i...
  • Page 45 If the code cannot be cleared by the operator, the machine will require service by a qualified JLG mechanic. Tilt Indicator Warning Light and Alarm A red warning light on the control panel illuminates and an audible alarm sounds when the chassis is at or beyond the tilt cutout settings.

  • Page 46: Platform Manual Descent

    Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position. 31221541 ES1932, ES1932i...

  • Page 47: Grade And Side Slope

    3.10 GRADE AND SIDE SLOPE 3.11 PLATFORM EXTENSION This machine is equipped with an extension deck that allows the operator better access to certain work areas. The deck extension adds length to the front of the platform. ES1932, ES1932i 31221541...

  • Page 48: Parking And Stowing Machine

    2. Grasp the top handrails (2) and pull back until it the locking mechanism pin locks into the rear platform extension lock (3). SC000124A 3.12 PARKING AND STOWING MACHINE 1. Drive the machine to a well-protected and well-ventilated area. 31221541 ES1932, ES1932i...
  • Page 49 6. Chock at least two wheels when parking the machine for an extended period of time. To prevent unauthorized removal, the platform control station can be secured to its mount by replacing the lock pin located on its mounting tab with a keyed or combination lock. ES1932, ES1932i 31221541...

  • Page 50: Platform Rails Fold-Down Procedure (If Equipped)

    If driving machine with the platform control station from ground, do not hang the control box on any part of the machine while driving. Hold the control box and keep at least 3 ft (1 m) distance from machine. 31221541 ES1932, ES1932i...
  • Page 51 Only fold down the rails when the machine is in the stowed (platform fully lowered) position. Do not raise the platform with the rails folded down. The rails must be in the upright position and properly pinned when raising the platform. ES1932, ES1932i 31221541...
  • Page 52 (1) into the closed position. WARNING After the rails have been folded down, use extreme caution when exiting and entering the platform. Enter and exit platform only at the gate area and ladder provided. 31221541 ES1932, ES1932i...
  • Page 53 3.13.4 Platform with Narrow Access Rails Note: This rail option is only available for ES1932 machines in the ANSI market. It may be used in both indoor and outdoor configurations. Note: Some platform accessories cannot be used when the rails are folded. Refer to Options/Accessories Relationship tables for more information.

  • Page 54: Machine Lifting And Tie Down

    The machine can also be lifted using a spreader bar and four equal length straps or chains capable of supporting the full gross weight of the machine. Lift only using the lifting lugs provided at the four corners of the machine. 31221541 ES1932, ES1932i...
  • Page 55 Machine Controls, Indicators, and Operation WARNING Lifting the machine from the sides using a fork truck is not recommended by JLG. In the event that the machine needs to be lifted from the sides, caution must be used to avoid jamming the pothole protection bars up against the frame.
  • Page 56 When transporting the machine, the platform must be fully lowered in the stowed position with the machine securely tied down to the truck or trailer deck. There are two tie-down and one lift lugs located at the front and two tie-down/lift lugs on the rear of the machine. 31221541 ES1932, ES1932i...

  • Page 57: Towing

    4. To reset the brakes, push the yellow button again, recycle power to the machine, or position the keyswitch to platform mode. ES1932, ES1932i 31221541...

  • Page 58: Beacons

    Machine Controls, Indicators, and Operation 3.16 BEACONS A. Beacon B. LED Motion / Amber Beacon (CS550) Note: Image for reference only. Beacon design may vary based on beacon type, ma- chine model and installation location. 31221541 ES1932, ES1932i...

  • Page 59: Clearsky Smart Fleet

    Refer to the Access Control and Beacons sections of this manual for more information. Visit the ClearSky section of the JLG website for more resources and information about accessing web portal or mobile app data. 3.18 ACCESS CONTROL - CLEARSKY SMART FLEET™ (IF...

  • Page 60: Safety Decal Locations

    Note: Restricted functionality may occur if the CS550 (ClearSky® LED Motion / Amber Beacon) is damaged or removed. A protective cage is available through JLG. Machines equipped with ClearSky Smart Fleet Access Control are also equipped with the CS550.
  • Page 61 Machine Controls, Indicators, and Operation Figure 7. ES1932i, ES1932 Decal Installation - 2 of 2 1. ANSI 2. CE/AUS 3. Dual Side Rails 4. Folding Rails ES1932, ES1932i 31221541...
  • Page 62 Machine Controls, Indicators, and Operation 31221541 ES1932, ES1932i...
  • Page 63 Machine Controls, Indicators, and Operation ES1932, ES1932i 31221541...
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  • Page 66: Emergency Procedures

    INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details. • USA: 877-JLG-SAFE (554-7233) •...

  • Page 67: Platform Manual Descent

    The manual descent control T-handle is located on the left rear of the machine, just below the platform ladder. Look for the instruction decal located beside the release handle. The lowering procedure is as follows: ES1932, ES1932i 31221541...

  • Page 68: Clearsky Smart Fleet™ - Locked Out State

    If the CS550 (ClearSky® LED Motion / Amber Beacon) is removed from a machine or disconnected from the control system through damage, the machine may also be placed into a Locked Out state. NOTICE Contact the ClearSky Smart Fleet™ account owner if the machine is in a Locked Out state. 31221541 ES1932, ES1932i...

  • Page 69: Accessories

    SECTION 5 Accessories AVAILABLE ACCESSORIES Table 7. ES1932i, ES1932 - Available Accessories Market ANSI ACCESSORY China (USA ANSI MOL70 (GB) UKCA Only) DC/AC Power Inverter ✔ ✔ ✔ Magnetic Gate Latch ✔ ✔ ✔ ✔ ✔ ✔ ✔ Anti-Vandalism Package ✔...
  • Page 70 Accessories Table 9. ES1932i, ES1932 - Options/Accessories Relationship Table INTERCHANGE COMPATIBLE WITH ABLE INCOMPATIBLE ACCESSORY (Note 1) WITH (Note WITH DC/AC Power — — Inverter Dual Rails, Quik-Fold Rails, Platform Worklights, Pipe Racks, Panel Carrier, Workstation, Platform Extension Electrician’s Tree SkySense, Quik- —...
  • Page 71 Accessories Table 9. ES1932i, ES1932 - Options/Accessories Relationship Table (continued) INTERCHANGE COMPATIBLE WITH ABLE INCOMPATIBLE ACCESSORY (Note 1) WITH (Note WITH Quik-Fold Rails, Platform Worklights, Pipe Racks, Panel Dual Rails, Quik- Carrier, Electrician’s Tree, Platform Extension Handles, Workstation Access Rails, —...

  • Page 72: Anti-Vandalism Package

    Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Figure 8. Platform Control Station 1. Lock Position (Covers Closed) 2. Covers Open Figure 9. Ground Control Station 1. Lock Position (Cover Closed) 2. Cover Open 31221541 ES1932, ES1932i...

  • Page 73: Dc/Ac Power Inverter

    Output Power (Continuous): 900W Output Power (Surge): 1800W 7.5A Output Power (AC): AC Output: 117V+/– 10% Output Voltage (AC): 60 Hz Output Frequency: Type: Modified Sine Wave Output Reverse DC Polarity: 3 X 25A Replaceable Fuse Protection: ES1932, ES1932i 31221541...

  • Page 74: Electrician's Tree

    Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 31221541 ES1932, ES1932i...
  • Page 75 Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in Section 1 of the Service Manual. • Replace any missing or illegible decals. • Ensure release pins are intact and function properly. ES1932, ES1932i 31221541...

  • Page 76: Footswitch

    Note: This accessory is only available for MOL70 specification machines. 5.5.1 Operation To operate a function, engage the footswitch and joystick trigger in any sequence before operating a function. 31221541 ES1932, ES1932i...

  • Page 77: Heavy Duty Tool Tray

    Note: The tool tray has a maximum capacity of 50 lb (22 kg). MAGNETIC GATE LATCH The Magnetic Gate Latch ensures the platform gate latches securely when closed. 5.7.1 Operation Grasp handle and swing gate open. Figure 10. Magnetic Gate Latch Assembly ES1932, ES1932i 31221541...

  • Page 78: Panel Carrier

    Safety Precautions WARNING Multiple material-handling accessories can be installed but only one may be loaded at a time unless approved by JLG Industries, Inc. WARNING This accessory affects the overall platform capacity. Refer to the capacity decal and adjust accordingly.

  • Page 79: Pipe Racks

    Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place. ES1932, ES1932i 31221541...
  • Page 80 WARNING This accessory affects overall platform capacity. Refer to capacity decals and adjust accordingly. Weight in racks plus weight in platform must not exceed rated capacity. NOTICE Retract platform extension before attaching pipe racks and loading material. 31221541 ES1932, ES1932i...
  • Page 81 4. To remove material, loosen and remove tie-down straps, then carefully remove material from racks. Note: Reinstall tie-down straps across any remaining material before continuing machine operations. 5. When not in use, remove locking pins, rotate racks 90 degrees to the stowed position, then secure locking pins. ES1932, ES1932i 31221541...

  • Page 82: Platform Extension Handles

    1. Swing both extension handles up 90° to the extend position. 2. While standing on the main platform, release the extension platform lock mechanism with one foot. 3. Grasp both handles and push platform extension out until locked in either of the two other locked extension positions. 31221541 ES1932, ES1932i...

  • Page 83: Platform Worklights

    The operator must not rely on SkySense as a substitute for following the instructions and warnings on machine placards and in this manual. NOTICE Read and understand these instructions in their entirety before operating the machine. ES1932, ES1932i 31221541...
  • Page 84 6. Remove hand or object from the sensor zone, then release the joystick and enable switch. Lower the platform to stowed. 7. Lift the platform with no hand or object above the sensor. The platform should lift without interruption. 8. Lower the platform to stowed. 31221541 ES1932, ES1932i...
  • Page 85 LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to closeness of the object. • LED Red: Machine is in SkySense stop zone and all machine functions will cease. ES1932, ES1932i 31221541...
  • Page 86 5.12.8 SkySense Coverage Areas Level One Note: Sensor Cones shown are approximations for reference only. 31221541 ES1932, ES1932i...

  • Page 87: Workstation

    Ensure the Workstation is secured to the platform. • Check for missing or damaged components. Replace if necessary. • Check for loose nuts and bolts. Torque to JLG Torque Chart Specifications if necessary. • Replace any missing or illegible decals.
  • Page 88 Accessories 5.13.3 Operation To use the adjustable work surface, lift the handle and position across the Workstation. 31221541 ES1932, ES1932i...

  • Page 89: Machine Specifications And Operator Maintenance

    MACHINE SPECIFICATIONS 6.3.1 Operating Specifications ES1932 ES1932 (ANSI, CSA, CE/UKCA, DESCRIPTION ES1932i (MOL70) GB, AUS) PLATFORM Maximum Platform Height (Ele- 19 ft (5.8 m) 19 ft (5.8 m) 19 ft (5.8 m) vated) (Ground to Platform Floor) ES1932, ES1932i 31221541...
  • Page 90 2,762 lb (1,253 kg) Weight Maximum Tire Load (per wheel) 1,365 lb (620 kg) 1,540 lb (699 kg) 1,365 lb (620 kg) Ground Bearing Pressure 103 psi (7.24 kg/cm 114 psi (8.01 kg/cm 103 psi (7.24 kg/cm Ground Clearance 31221541 ES1932, ES1932i...
  • Page 91 3000 psi (207 bar) 3000 psi (207 bar) Main Relief 800 psi (55 bar) 800 psi (55 bar) 800 psi (55 bar) Steer Relief 2540 psi (175 bar) 2540 psi (175 bar) 2540 psi (175 bar) Lift Relief ES1932, ES1932i 31221541...
  • Page 92 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...
  • Page 93 Machine Specifications and Operator Maintenance 6.3.3 Machine Dimensions ES1932i, ES1932 DESCRIPTION Platform Height - Elevated 19 ft (5.8 m) (Ground to Platform Floor) Platform Height - Stowed 38.7 in (98.3 cm) (Ground to Platform Floor) 39.57 in (100.5 cm) - Fixed Rails Rail Height 43.88 in (111.5 cm) - Folding Rails...

  • Page 94: Lubrication

    20W-20 50° F to 210° F (+10° C to +99° C) Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 95 6.4.5 Hydraulic Oil Operating Chart Note: Machine operation using non-JLG approved hydraulic fluids or operation out- side of the temperature boundaries outlined in the Hydraulic Fluid Operation Chart may result in premature wear or damage to components of the hydraulic system.

  • Page 96: Hydraulic Oil Check Procedure

    SCISSOR ARM — SAFETY PROP WARNING Never work under an elevated platform until it has been restrained from movement with the safety prop, blocking or overhead sling. 31221541 ES1932, ES1932i...
  • Page 97 1. Pull out the emergency stop switch at the ground and raise the platform enough to release the prop off the prop stop. 2. Rotate the prop assembly counterclockwise until it is resting on the arm prop holder plate on the side of the scissor arm assembly. ES1932, ES1932i 31221541...

  • Page 98: Battery Maintenance And Charging

    When fully charged, battery fluid level should be 1/8" below vent tubes. • DO NOT fill to bottom of vent tubes. • DO NOT allow fluid level to go below the top of the plates when charging or operating. 31221541 ES1932, ES1932i...
  • Page 99 Note: Rear crossmember and ladder shown removed for illustration purposes only. • Battery Charging - (YELLOW LED - AGM - Flashes Quickly /FLOODED - Remains ON/ AGM-FLOODED - Flashes Slowly) • Charge Complete - (GREEN LED ON) • Fault Indicator - (RED LED ON) ES1932, ES1932i 31221541...

  • Page 100: Battery Quick-Disconnect

    Machines equipped with the battery quick disconnect allow all machine power to be easily disconnected at the battery without removing battery cables from the battery posts. To disconnect power, locate the RED quick-disconnect connector on top of the batteries inside the battery compartment and pull halves apart. 31221541 ES1932, ES1932i...

  • Page 101: Tires And Wheels

    JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
  • Page 102 5. Wheel mounting bolts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 1. Wheel and Tire Assembly 2. Wheel Bolts (5) 3. Hub 31221541 ES1932, ES1932i...

  • Page 103: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 104 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...
  • Page 105 Machine Specifications and Operator Maintenance ES1932, ES1932i 31221541...
  • Page 106 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...
  • Page 107 Machine Specifications and Operator Maintenance ES1932, ES1932i 31221541...
  • Page 108 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...
  • Page 109 Machine Specifications and Operator Maintenance ES1932, ES1932i 31221541...
  • Page 110 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...
  • Page 111 Machine Specifications and Operator Maintenance ES1932, ES1932i 31221541...
  • Page 112 Machine Specifications and Operator Maintenance 31221541 ES1932, ES1932i...

  • Page 113: Radio Frequency (Rf) Information

    Consequently, a person within 20 cm (8 inches) of a CS550 that is connected to machine battery power could expose that person to RF energy in excess of what has been established by the ISED RF exposure guidelines. ES1932, ES1932i 31221541...

  • Page 114: Supplemental Information Only Applicable To Ce/Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31221541 ES1932, ES1932i...

  • Page 115: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) Note: This declaration conforms with the requirements of annex II-A of the council di- rective 2006/42/EC.

  • Page 116: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
  • Page 117 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 118 Inspection, Maintenance and Repair Log...
  • Page 120 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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