Hardi SMARTCOM ISOBUS UT SW A.2.2 Series Original Instruction Book
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Hardi SMARTCOM ISOBUS UT SW A.2.2 Series Original Instruction Book

Hardi SMARTCOM ISOBUS UT SW A.2.2 Series Original Instruction Book

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SMARTCOM
ISOBUS UT
Original
Instruction book - SW A.2.2.XX
67052600-120, version 1.20
GB - 10.2020
www.hardi-international.com

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Summary of Contents for Hardi SMARTCOM ISOBUS UT SW A.2.2 Series

  • Page 1 SMARTCOM ISOBUS UT Original Instruction book - SW A.2.2.XX 67052600-120, version 1.20 GB - 10.2020 www.hardi-international.com...
  • Page 2 Illustrations, technical information and data in this book are to the best of our belief correct at the time of printing. As it is HARDI INTERNATIONAL A/S policy permanently to improve our products, we reserve the right to make changes in design, features, accessories, specifications and maintenance instructions at any time and without notice.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 - About General Info ............................7 Abbreviations in This Book ....................................7 2 - Safety Notes Operator Safety .............................9 Explanation of Symbols ...................................... 9 Precautions ..........................................9 3 - Description Introduction ............................11 About the SmartCom ISOBUS UT System ............................11 System Description ..........................12 Overall Description ......................................
  • Page 4 Table of Contents Menu 4 Toolbox ...........................65 Menu 4.1 Service intervals: Hours until ..............................65 Menu 4.2 Service interval reset ................................... 65 Menu 4.3 Test Menu ......................................66 Menu 4.4 Speed simulation ..................................66 Menu 4.5 Emergency Mode ..................................66 Menu 4.6 PrimeFlow setup ...................................
  • Page 5 Table of Contents 7 - Fault Finding Testing and Fine Tuning ........................111 Calibration of the Flow Constant - PPU ...............................111 Operational Problems ........................112 Fault Finding the System .....................................112 AutoWash Cannot be Completed ................................112 Checks for Clogging ......................................113 Checks for External Leak ....................................113 Sensor Location NAVIGATOR DELTA FORCE ............................114 Overview of Fuses ......................................119 Fault Codes ...........................................122...
  • Page 6 Table of Contents...

  • Page 7: About

    1 - About General Info Abbreviations in This Book Abbreviation What It Is AutoSectionControl. Controller Area Network. Direct Activated Hydraulics. Electronic Control Unit. ISOBUS ISO 11783 standard is a communication protocol for the agriculture industry, called ISOBUS. Light Emitting Diode. Printed Circuit Board.
  • Page 8 1 - About...

  • Page 9: Safety Notes

    Read and understand this instruction book before using the equipment. It is equally important that other operators of this equipment read and understand this book. If any portion of this instruction book remains unclear after reading it, contact your HARDI dealer for further explanation before using the equipment.
  • Page 10 2 - Safety Notes...

  • Page 11: Introduction

    3 - Description Introduction About the SmartCom ISOBUS UT System The SmartCom ISOBUS UT is for use in agricultural and horticultural production. The components are developed to last many years under agricultural conditions. The system has a non-volatile memory without battery which simplifies storage. All parameters in the menus are saved in the memory and are not lost when the power is disconnected.

  • Page 12: System Description

    3 - Description System Description Overall Description The precise wiring setup can vary, depending on the Terminal mounted. Trailed sprayer with SmartCom ISOBUS System A. HC 8600/8700, HC 9600/9700 or VT Terminal. H. SmartCom (sprayer ECU 1). B. SetBox and Grip. I.

  • Page 13: Terminals And Boxes

    • The software runs as a Virtual Terminal (VT) into the terminal software. ISOBUS Terminals Without Buttons HARDI HC 8600/8700, HC 9600/9700 or similar ISO terminals with touchscreen interface. The HC 8600 is shown here. • Touchscreen and no buttons (except ON/OFF).

  • Page 14: Universal Terminal Layout

    3 - Description Universal Terminal Layout In the following the main Universal Terminal layout is described. Display Symbols 1. The 1st line is for status symbols, register number and alarm number. All status symbols are described on next page. μ ATTENTION! If an error occurs, the alarm/warning error number will be shown instead of register number.
  • Page 15 3 - Description 1st Line Status Icons All “OK” Information Warning Stop (critical) Variable rate (GPS) active Pendulum Locked Pendulum Unlocked Track Crab left Track Crab right Track Lock Track Automatic Track Manual Track Auto mode not available AutoSelect AutoSelect AutoSelect Automatic mode Automatic mode...
  • Page 16 3 - Description Buttons ÷ NOTE! The location and layout of buttons may differ depending on the general layout of the terminal. Button A - Increase Volume Rate Button C - Decrease Volume Rate Button B - Navigation Keys Button D - Preset Keys The navigation keys are initially used for set up in the menu Vital information whilst spraying is quick and easy to system.

  • Page 17: Optional Functions Menu Tree

    3 - Description Optional Functions Menu Tree LEVEL 1 LEVEL 2 AutoWash BoomFlush FastFlush MultiRinse AutoFill Edit filled Abort End Nozzles Left On Left Off Right On Right Off AutoSelect Line A On Line B Off Line B On Line A Off Line A and B On Auto mode Work lights...

  • Page 18: Setbox

    3 - Description SetBox The SetBox controls secondary functions. The buttons are grouped into control areas to simplify operator understanding. ÷ NOTE! Self-propelled sprayers do not have a SetBox as the controls are built-in into the cabin dashboard. ÷ NOTE! A and B buttons are not used. Track Power ON/OFF.

  • Page 19: Fluidbox

    3 - Description FluidBox The FluidBox is only present for i-sprayers, and is used in conjunction with AutoAgitation, AutoFill and AutoWash functions. It is a remote control of the liquid system and is logically placed at the filling area (storage locker). •...

  • Page 20: Grip

    3 - Description Grip The Grip is an ergonomically remote unit that can be easily mounted inside the tractor cabin. All common functions required during normal spraying can be operated with the Grip. Also the Grip controls some optional functions. μ...

  • Page 21: General Keystrokes

    3 - Description General Keystrokes The first steps to choose a menu are shown below. See also “Full Menu Structure” on page 37. Menu Selection 1. Press to proceed into the menu. T o o l b o x 2. In the menu, the last selected value used, is marked with a M e n u green bar.
  • Page 22 3 - Description 4. Scroll to “Flow calibration” with C a l i b r a t i o n 5. Select to confirm. M e n u S p e e d c a l i b r a t i o n F l o w c a l i b r a t i o n B o o m s e t u p R e g u l a t i o n u s e r s e t u p...
  • Page 23 3 - Description 9. Enter the new PPU value on the numeric keypad and select to confirm. 10. The value is changed. Press to go back to the previous menu. P P U t h e o r y m e t h o d P P U U s e t h e P P U v a l u e o n F l o w m e t e r h o u s i n g...

  • Page 24: Functions

    3 - Description Functions Auto Functions General Info The optional function buttons used for the functions: • AutoWash • AutoFill • AutoSelect • End Nozzles μ ATTENTION! Refer to “Button E - Optional Function Buttons” on page 16 for information about how to enter the option keys.
  • Page 25 3 - Description ± WARNING! The AutoWash functions are meant as an aid for the user to get a complete cleaning of the sprayer. HARDI cannot undertake any responsibility that possible operational faults from the operator result in a poor cleaned sprayer.
  • Page 26 3 - Description Cleaning Needs The schematics outlines specific situations of cleaning and their need of an AutoWash program. Spray Situation Interrupted Spray Job Planned Stop Slight Chemical Change Conflicting Chemicals Situation Stop spraying due to wind, rain, Same pesticide and crop next In pesticide or crop.

  • Page 27: Autofill

    3 - Description AutoFill Use AutoFill when filling the sprayer totally or filled to a specified amount of water. Key in the specified amount to the display. Press for “Edit filled” and key in the volume to AutoFill. The filling is started by pressing on the FluidBox.

  • Page 28: Dynamicfluid4 Pressure Regulation

    3 - Description DynamicFluid4 Pressure Regulation Traditional fluid regulation starts, when the nozzles are opened. With DynamicFluid4 the regulation is a continuous process, even if the nozzles are closed. The DynamicFluid4 system is based on 5 sensors that the sprayer computer uses to calculate an optimal regulation. The sensors are also back-up for each other, ensuring that the system can continue regulation - even if one or more sensor signals fails.
  • Page 29 3 - Description Screen Icons The sprayer driver selects one of three modes Auto, Manual or Increment steps. The sprayer computer detects one of three regulation modes Drop, Question Mark or Calibration Jug. This makes 9 modes in total. Auto Manual Increment Steps When Automatic...
  • Page 30 3 - Description Regulation Valve Function Diagram Spray Job Begins Start condition: μ ATTENTION! Auto mode icons shown, but could be Manual or Controller is turned OFF. Pump is turned OFF. Increment steps icons, depending on driver selection. Pressure SmartValve to Pressure draining/TurboFiller, suction SmartValve to Main tank, have water in Main tank.

  • Page 31: Autoselect

    3 - Description AutoSelect μ ATTENTION! This system requires a pneumatic air system available to drive the AutoSelect. Take compressed air from the tractor compressor, the sprayer pneumatic brake system or a separate electric compressor with tank fitted in the ChemLocker.
  • Page 32 3 - Description 3. To manually switch both lines on together. In the case of some grass weed selective herbicides there may be a requirement to use two sets of small nozzles where higher application rates can be achieved while maintaining small droplet production. Status icons are: icon is shown when both lines are active and in manual mode.

  • Page 33: Dilutionkit

    3 - Description DilutionKit Some sprayers are equipped with DilutionKit as an option. The DilutionKit offers two ways to dilute the sprayer contents. ÷ NOTE! The dilution kit is NOT a rinsing device. For rinsing the sprayer, please refer to “Cleaning” in the sprayers instruction book for proper cleaning procedure.

  • Page 34: Primeflow

    The PrimeFlow menus are only relevant for sprayers equipped with PrimeFlow valves. The PrimeFlow liquid system has to be set up at installation. The HARDI Service Centre does this. μ...

  • Page 35: Intellitrack (Trailed Sprayers Only)

    IntelliTrack (Trailed Sprayers only) IntelliTrack is a steering mechanism for the HARDI NAVIGATOR sprayers. When using a track system, sprayer stability is a common concern. Many factors influence the sprayer; deal with the conditions where the sprayer might tip over.
  • Page 36 3 - Description...

  • Page 37: Menus

    3 - Description Menus Full Menu Structure The below menu structure is correct for SW A.2.2.53 - later versions can differ from this. ÷ NOTE! Blank fields are menus without name or description. Menu Number Menu Name Help Text in Display Daily settings Most used settings e.g.
  • Page 38 3 - Description Menu Number Menu Name Help Text in Display 2. 1. 1. 18 Extra sensor 1F Readout from extra sensor 1 frequency 2. 1. 1. 19 Extra sensor 2F Readout from extra sensor 2 frequency 2. 1. 1. 20 Extra sensor 3A Readout from extra sensor 3 analogue 2.
  • Page 39 3 - Description Menu Number Menu Name Help Text in Display 2. 1. 2. 32 Reserved 2. 1. 2. 33 Nozzle size flow at 3 bar Actual flow and pressure scaled to flow at 3 bar 2. 1. 2. 34 2.
  • Page 40 3 - Description Menu Number Menu Name Help Text in Display 2. 1. 4. 07 Speed Driving speed 2. 1. 4. 08 Volume sprayed Readouts for Volume sprayed in currently active register 2. 1. 4. 09 Area sprayed Readouts for Area sprayed in currently active register 2.
  • Page 41 3. 4. 6 ASC map headland gap ASC map headland gap display setup 3. 4. 6. 1 HARDI/AgLeader displays HC 8500, HC9500, Versa, Integra, HC 8600, HC 9600, InCommand 3. 4. 6. 2 3rd party ISO displays John Deere, TopCon, ME (including HC7500), Trimble and other 3.
  • Page 42 Key in true volume from flowmeter. Computer will calculate table 3. 5. 3 Select factory calibration Select preloaded factory calibration for Hardi tanks or custom calibration 3. 5. 3. 1 Custom calibration of gauge Tank gauge table from custom Calibration 3.
  • Page 43 3 - Description Menu Number Menu Name Help Text in Display 4. 3. 4 Input test See computer readings of sensors Frequency, switch, analogue inputs 4. 3. 4. 1 Boom diag 4. 3. 4. 1. 1 Dummy text UK & US 4.
  • Page 44 3 - Description Menu Number Menu Name Help Text in Display 4. 4 Speed simulation Key in speed value. To disable simulation keyin 0 or power off 4. 5 Emergency Mode Emergency operation for boom, track and spray system. 4. 5. 1 Boom in emergency limp home 4.

  • Page 45: Menu 1 Daily Settings

    3 - Description Menu 1 Daily Settings Menu 1.1 Volume rate Volume rate, also called application rate, is the volume of fluid which passes through the nozzles per area unit. Volume rate is measured in litres per hectare. Setting volume rate is described in “Volume Rate” on page 85. V o l u m e r a t e l i t r e / h a U s e a r r o w k e y s o r n u m e r i c k e y s...

  • Page 46: Menu 2 Setup

    3 - Description Menu 2 Setup General Info The following menu explanations assume you have mastered the general keystrokes and you can “find your way” to the specific menu. If this is not so, please re-read section “Terminals and Boxes” on page 13. Menu 2.1 Display readout It is possible to freely choose which functions to be shown in the display.

  • Page 47: Menu 2.2 Auto Functions

    3 - Description Menu 2.2 Auto functions In this menu several automatic functions can be set up for specific use. For explanation of the automatic functions, please refer to “Auto Functions General Info” on page 24. Menu 2.2.1 Reserved Menu not used. Menu 2.2.2 Dual Line (optional) This function, also known as AutoSelect, is a sprayer fitted with 2 sets of boom lines this function can be used to ensure volume rate and droplet size is maintained during large changes to forward speed.

  • Page 48: Menu 2.3 Variable Rate Application (Vra) / Remote / Autosectioncontrol

    / h a Menu 2.4 Select next UT in tractor If the SmartCom controller is connected to a tractor with multiple terminals, it is possible to move the Hardi UT from one to terminal to another.

  • Page 49: Menu 3 Calibration

    3 - Description Menu 3 Calibration Menu 3.1 Speed calibration The calibration process is the same for each sensor type. In the following example a “speed sensor on sprayer“ (Menu 3.1.1 S p e e d c a l i b r a t i o n M e n u Sprayer) is used.
  • Page 50 As a guideline, PPU with commonly used tyres and standard speed P P U ring (36 protrusions) on HARDI sprayers are: S h o w s a n d p e r m i t s c h a n g e t o...

  • Page 51: Menu 3.2 Flow Calibration

    3 - Description Menu 3.1.2 Choose speed source The SmartCom controller can receive a speed input from other sources than the sprayer wheel sensor, which for natural reasons is S p e e d f r o m S m a r t C o m o r I s o B u s M e n u only present on trailed sprayers.
  • Page 52 ATTENTION! If a section has not been opened or a end nozzle is not closed, a warning will show up in the largest window on the display. 4. Using a HARDI calibration jug, check the actual nozzle output per minute. It is recommended that an average of several nozzles be taken.
  • Page 53 3 - Description Method 1. Fill the sprayer with a known amount of water, e.g. 1000 litres. It is recommended to use an external calibrated flowmeter or to weight the sprayer before and after filling in order to get an exact value. 2.

  • Page 54: Menu 3.3 Boom

    This is entered for every section individually. See “Menu 3.3.3 Nozzles/sections” on page 72 for procedure. ÷ NOTE! This menu may already be set by the HARDI Service Centre. N o z z l e s / s e c t i o n s...

  • Page 55: Menu 3.4 Regulation User Setup

    3 - Description Menu 3.4 Regulation user setup The sensitivity of the pressure regulation valve can be adjusted. The values is to be set for obtaining precise regulation, even if a R e g u l a t i o n u s e r s e t u p M e n u sensor fail.
  • Page 56 3 - Description Menu 3.4.2 Simulated speed value The “Simulated speed value” menu is used in 2 situations: When stand still or driving very This feature allows the operator to stand still or drive slow and automatically get slow while priming the boom. normal spray pressure to prime the boom.
  • Page 57 N o z z l e s i z e f l o w a t 3 b a r ÷ NOTE! The flow at 3 bar in the HARDI nozzle catalogue is l / m i n measured without the nozzle filter and without the N o z z l e o u t p u t l / m i n PENTALET nozzle holder.
  • Page 58 Menu Menu Name Controller Used 3 r d p a r t y I S O d i s p l a y s 3.4.6.1 HARDI/AgLeader displays HC 8600 and HC 9600 3.4.6.2 3rd party ISO displays HC 7500 and other displays...
  • Page 59 3 - Description Menu 3.4.7 Limit for sim speed value The menu defines the trigger value where the simulated speed value will be used instead of the actual wheel speed. When the vehicle speed drops below this value, the system uses the simulated speed value as entered in menu 3.4.2.

  • Page 60: Menu 3.5 Tank Gauge

    O f f s e t a t e m p t y M a i n T a n k ÷ NOTE! This menu item is only present if the HARDI TankGauge is fitted. C a l i b r a t e i f f a c t o r y c a l i b r a t i o n i s n o t a d e q u a t e .
  • Page 61 3 - Description Menu 3.5.3 Select factory calibration This menu may have been set up by your HARDI service centre. See “Menu 3.5.4 Offset at empty main tank” to check if empty. S e l e c t f a c t o r y c a l i b r a t i o n...

  • Page 62: Menu 3.6 Track Calibration

    3 - Description Menu 3.6 Track calibration There is no standard setting for the Track setup. The Track needs to be adjusted to the actual conditions, for different kinds of tractors, T r a c k c a l i b r a t i o n M e n u setup of the sprayer and spraying practices.
  • Page 63 3 - Description Menu 3.6.3 Dead zone for regulation This is the non-regulation zone when the sprayer is straight behind the tractor. If the sprayer hydraulics oscillates when driving straight, this value must be increased. Spraying Speed Track Setup High speed (20 to 25 km/h) Must react slowly: The dead zone must be increased. Low speed (7 to10 km/h) For high precision: The dead zone can be reduced.
  • Page 64 3 - Description Menu 3.6.6 Safety Factor This menu you can set the amount of risk that is acceptable until the sprayer will align the steering, to avoid the sprayer is tipping over. Values that SmartCom takes into account for risk assessment are: •...

  • Page 65: Menu 4 Toolbox

    3 - Description Menu 4 Toolbox Menu 4.1 Service intervals: Hours until Service intervals and a nozzle check are programmed into the Controller. This makes it easier for the operator to remember the S e r v i c e i n t e r v a l : H o u r s u n t i l M e n u service intervals.

  • Page 66: Menu 4.3 Test Menu

    T a n k i n e m e r g e n c y l i m p h o m e T r a c k i n e m e r g e n c y l i m p h o m e the HARDI service to solve the problem. μ...
  • Page 67 3 - Description Menu 4.5.1.1 enables or disables limp home mode for boom functions. The boom can be manually folded. B o o m i n e m e r g e n c y l i m p h o m e M e n u N o r m a l , p r o t e c t i o n e n a b l e d L i m p h o m e , p r o t e c t i o n d i s a b l e d...

  • Page 68: Menu 4.6 Primeflow Setup

    Menu 4.6 PrimeFlow setup This menu is to setup and test the PrimeFlow function. T o o l b o x It is advisable to contact the HARDI Dealer prior to attempt M e n u changing these settings. S e r v i c e i n t e r v a l : H o u r s u n t i l...
  • Page 69 3 - Description Menu 4.6.3 Reset nozzle position in SMCU If a SMCU has assigned a ID number it has to be reset before it can be reused on another position on a boom. P r i m e F l o w s e t u p M e n u The LED is flashing if the SMCU has a ID number assigned.

  • Page 70: Menu 5 Save To Fileserver

    3 - Description Menu 5 Save to fileserver Menu 5.1 Print In this menu it is possible to print data stored in the register. P r i n t 1. Plug in an USB stick to the controller. M e n u 2.

  • Page 71: System Setup

    4 - System Setup Initial Settings System Start-up When turned ON: • The system initiates itself. • If the system is put into operation for the very first time it will prompt for date and time. Display Readout It is possible to freely choose which functions to be shown in the 5 boxes (B), (C), (D) and (E) of the display.

  • Page 72: Boom Settings

    3. Press after the last section. ÷ NOTE! This menu may already be set by the HARDI Service Centre. N o z z l e s / s e c t i o n s n o z z l e s...

  • Page 73: Custom Calibration Of Tankgauge

    4 - System Setup Custom Calibration of TankGauge Calibration of the HARDI TankGauge is necessary if the factory calibration shows inaccurate. E.g. a different placed hitch point on the tractor or other tyre mounting may result an inaccurate calculation of the tank contents.
  • Page 74 4 - System Setup B. Weight the sprayer before and after filling: 1. Place the sprayer on a weighting bridge. 2. Note down the sprayer empty weight. 3. Completely fill the MainTank with water. It is advisable to completely fill up to the tank lid, as the water level must be above nominal tank contents. 4.
  • Page 75 4 - System Setup 15. Select menu [3.5.2 Calibration of Tank gauge]. T a n k g a u g e c a l i b r a t i o n M e n u A d j u s t m e n t o f s p e c i f i c g r a v i t y C a l i b r a t i o n o f T a n k g a u g e S e l e c t f a c t o r y c a l i b r a t i o n C a l i b r a t e i f f a c t o r y...
  • Page 76 4 - System Setup 20. The SmartCom computer is now ready to start the calibration process. W a t e r l e v e l E m p t y s p r a y e r t h r o u g h m a i n f l o w m e t e r a t b o o m .
  • Page 77 27. The new custom gauge table is calculated and the C a l i b r a t i o n o f T a n k g a u g e calibration of the HARDI TankGauge is finished. l i t r e K e y i n t r u e v o l u m e f r o m f l o w m e t e r .

  • Page 78: Autoselect

    NOTE! Driving slower than the simulated speed value (typically 3.6 km/h), may cause AutoSelect to switch between line A and B. If necessary, contact the HARDI dealer for changing the simulated speed value. 2. Use the first schematic below to decide if the nozzle choice is of a recommended combination for use with AutoSelect:...
  • Page 79 4 - System Setup The following nozzle combinations can be used, but may cause a poor spray job: μ ATTENTION! A consequence of selecting one of the below nozzle combinations are risk of dripping nozzles at low pressure and spray drift at high pressure. Line A Line B Upper Pressure Level Lower Pressure Level...

  • Page 80: Tractor Installation

    4 - System Setup Tractor Installation IntelliTrack Setup When attaching a sprayer with IntelliTrack to the tractor, the IntelliTrack sensor needs calibration for the steering to work properly. 1. Connect the chains for the IntelliTrack sensor to the tractor. 2. Find a flat surface where it is possible to drive at least 50 metres in a straight line. ÷...
  • Page 81 4 - System Setup 6. When in menu 3.6.5.1 then press H i t c h s e n s o r c a l i b r a t i o n d e g r e e C e n t e r S p r a y e r a n d d r i v e s t r a i g t h f o r a t l e a s t 5 0 m 7.
  • Page 82 4 - System Setup...

  • Page 83: Operation

    5 - Operation Before Commencing Spray Job Set Up Before Spray Job ÷ NOTE! This is only used when spraying without AutoSectionControl or any other field management system. The following steps is to be taken to set up the sprayer before beginning a spray job. 1.

  • Page 84: Work Light

    5 - Operation 4. Select register for the present spray job. S e l e c t r e g i s t e r See “Register Readout and Selection” on page 86. M e n u S h o w r e g i s t e r s p r a y d a t a 1 S e l e c t r e g i s t e r T o t a l r e g i s t e r U s e r e g i s t e r 1 t o 9 9 f o r j o b .

  • Page 85: Volume Rate

    5 - Operation Volume Rate To Read the Volume Rate Go to menu [1.1 VOLUME RATE] to read volume rate. To Change Volume Rate 1. Go to menu [1.1 VOLUME RATE]. 2. Change the value. Alternatively clear value by pressing Clear and key in value on the numeric keys.

  • Page 86: Register Readout And Selection

    5 - Operation Register Readout and Selection The register is identified by a number in the upper right corner of the work display. The data is memorized when the system is switched off. In this menu it is possible to see the register used for logging individual spray data. To Read the Data in the Active Register 1.

  • Page 87: Autofill

    5 - Operation AutoFill The are 3 methods of filling the sprayer, which is described in the following: A. Use AutoFill to fill up the MainTank. B. Use AutoFill to replenish the MainTank. C. Use AutoFill to fill the MainTank, then pausing to use the TurboFiller and then continue with use of AutoFill. Method A 1.
  • Page 88 5 - Operation 4. Go to the sprayer and press the button. 5. AutoFill stops filling when the MainTank is full. V o l u m e r a t e S p e e d P r o g . r a t e l i t r e / h a k m / h l i t r e / h a...
  • Page 89 5 - Operation 2. In the AutoFill menu, press V o l u m e r a t e S p e e d P r o g . r a t e l i t r e / h a l i t r e / h a k m / h T a n k c o n t .
  • Page 90 5 - Operation 5. AutoFill stops filling when the selected amount of litres are reached. V o l u m e r a t e S p e e d P r o g . r a t e l i t r e / h a l i t r e / h a k m / h T a n k f i l l e d...
  • Page 91 5 - Operation 3. Press to key in the volume in the MainTank after AutoFill has ended. Example when having a 7000 litre MainTank: Actual tank contents: 755 litre You want to add: 6300 litre D a i l y s e t t i n g s In this menu you key in = 6955 litre ÷...
  • Page 92 5 - Operation 7. Press the button to reopen the FastFiller valve, which enables use of water from the External Filling Device, while using the TurboFiller. 8. Operate the manual valves for TurboFiller while filling chemicals (see separate sprayer instruction book for instructions). 9.

  • Page 93: Working In The Field

    5 - Operation Working in the Field Spraying with DynamicFluid4 Pressure Regulation Start up procedure and steps done by the sprayer driver when beginning a spray job is simple. At the headland you basically just turn spraying on by pressing the main ON/OFF and start driving. But there are a few things you will need to keep in mind and check before starting spraying: •...

  • Page 94: End Nozzles

    5 - Operation End Nozzles When using end nozzles they need to be turned On and Off separately at each side: 1. Press to enter the options menu. 2. Press to enter the end nozzles menu. 3. Select to turn On either left or right end nozzle by pressing: Left On Right On 4.
  • Page 95 5 - Operation 4. Press P r o g . r a t e V o l u m e r a t e S l a n t a n g l e l i t e r / h a d e g r e e l i t e r / h a B o o m p r e s s u r e...
  • Page 96 5 - Operation 8. Press to stop the dilution process. P r o g . r a t e V o l u m e r a t e S l a n t a n g l e l i t e r / h a d e g r e e l i t e r / h a B o o m p r e s s u r e...
  • Page 97 5 - Operation 2. Press P r o g . r a t e V o l u m e r a t e S l a n t a n g l e l i t e r / h a d e g r e e l i t e r / h a B o o m p r e s s u r e...
  • Page 98 5 - Operation 5. The display reminds you that BoomDilution is being turned On. Confirm this by pressing 6. DilutionKit now dilutes the boom piping by spraying water from the RinseTank on the field. Spray out approximately 100 litres (1/5 tank). P r o g .

  • Page 99: Night Spraying Light

    5 - Operation 9. Disengage the PTO to stop dilution of the boom piping. ± WARNING! Do not turn off the Main ON/OFF valve, while diluting the boom piping. This will dilute the remaining spray-liquid in the MainTank! 10. Select to go back and be ready to resume spraying later.

  • Page 100: Cleaning

    5 - Operation Cleaning Start AutoWash Procedures for using AutoWash programs. μ ATTENTION! Refer to “AutoWash” on page 24 for description of AutoWash functions. Preconditions In order to start a AutoWash program the following must be fulfilled: Precondition Cause MainTank content below 40 litres. The MainTank need to be empty to be able to clean it with FastFlush or MultiRinse programs.
  • Page 101 5 - Operation Driving Speed During AutoWash The AutoWash programs will spray water with remains of spray chemical out on the field. To avoid spot contamination, AutoWash should always be done while driving or at a drained filling/washing location, when available at the farm. BoomFlush, FastFlush and the first cycle of the MultiRinse program should be done at normal driving speed, due to high concentration of chemical.

  • Page 102: Autowash Programs

    5 - Operation AutoWash Programs There are 3 wash programs available. BoomFlush 1. Go to AutoWash by pressing 2. Press to enter BoomFlush. 3. Begin driving in the field just sprayed (A). Spray at normal driving speed to avoid over-dosing. 4.
  • Page 103 5 - Operation FastFlush 1. Go to AutoWash by pressing 2. Press to enter FastFlush. 3. Begin driving in the field just sprayed. Spray at normal driving speed to avoid overdosing. 4. Press to start the program. 5. In field (A), drive approximately 800 metres (9 km/h) until FastFlush has finished.
  • Page 104 5 - Operation MultiRinse 1. Go to AutoWash by pressing 2. Press to enter MultiRinse. 3. Begin driving in the field just sprayed. Spray at half of normal spraying speed, whereby dose rate (litres/ha) is increased. 4. Press to start the program. 5.
  • Page 105 When doing AutoWash with spray wash water, verify that the spray pressure is in set range. The spray pressure is adjustable. Default pressure is 5 bar. The circulation pressure is adjustable. Default pressure is 2 bar. If in doubt then ask your HARDI dealer. • Check 2: Check on the RinseTankGauge that each cycle consumes 75 litres.
  • Page 106 5 - Operation Part 2 Drive to farm fill station. Part 3 Prepare sprayer for cleaning with cleaning agent: • Fill water in the MainTank to 10% of capacity. • Fill the RinseTank completely. This water is used later in part 6. Part 4 With the FluidBox, operate sprayers valves according to cleaning agent instructions.

  • Page 107: Autowash With Autosectioncontrol

    5 - Operation AutoWash with AutoSectionControl When AutoWash is used the HARDI AutoSectionControl needs to be disabled when spraying out the diluted rinse water in the field just sprayed. Disabling the HARDI AutoSectionControl can be done as follows: SmartCom UT/VT...
  • Page 108 5 - Operation...

  • Page 109: Maintenance

    6 - Maintenance Off-season Storage Storage When the tractor and sprayer are parked, completely disconnect the power supply to the sprayer. This will stop the system from using power. μ ATTENTION! If the LED on the SetBox or Grip lights up or flashes the system is still powered! The SetBox and Grip should be protected from moisture and should be removed if the tractor does not have a cabin.

  • Page 110: Speed Sensor For Sprayer

    6 - Maintenance Speed Sensor for Sprayer The speed sensor and speed ring are located at the inside of the sprayer’s right wheel. The sensor is an inductive type that requires a metallic protrusion like the speed ring to pass by it to trigger a signal. Adjustment 1.

  • Page 111: Fault Finding

    7 - Fault Finding Testing and Fine Tuning Calibration of the Flow Constant - PPU At normal use the PPU stamped into the flow housing is used. However, if necessary in special cases it is possible to fine tune the PPU for the flow transducer. Calibration of the flow transducer is carried out with clean water but small changes may occur when adding pesticides or fertiliser.

  • Page 112: Operational Problems

    7 - Fault Finding Operational Problems Fault Finding the System When having a problem with the system, it is good practice to go through the general fault finding schematic, before contacting your HARDI dealer. Problem Possible Cause Try/Test Check/Behavior Flow.

  • Page 113: Checks For Clogging

    7 - Fault Finding Checks for Clogging For functions like AutoWash to work properly, clogging of valves and hoses should be avoided. If suspicious for clogging following checks are recommended. € DANGER! As water will be flushed out tests is to be done with a clean sprayer, in order to avoid spot contamination and risks personal injury.

  • Page 114: Sensor Location Navigator Delta Force

    7 - Fault Finding Sensor Location NAVIGATOR DELTA FORCE Component Overview - Left Side FV150 EA150 FV151 EA151 FV152 EA152 EA001 EM502 EL101 EA004 EL001 EL002 EL003 EM500 ID Code Component Name #EA001 Sensor for track angle, front #EA004 Sensor for boom slant angle #EA100 Angle sensor for spray regulation valve #EL001...
  • Page 115 7 - Fault Finding Component View - Right Side ES001 ES123 EA003 ES003 EM503 EL011 ED201 EE302 EA002 EL012 EM501 EL013 ID Code Component Name #EA002 Sensor for track angle, rear #EA003 Sensor for angle of boom lift (ParaLift) #ED201 Power distribution unit (PDU-2) #EE302 SmartCom...
  • Page 116 7 - Fault Finding Component View - Rear FV105 EP001 FV107 FV111 FV123 EF001 EM601 EM649 EE104 ED301 EE101 HB003 EE204 EE201 HB101 HB131 ID Code Component Name #ED301 Power distribution unit (PDU-3) #EE101 SmartCom #EE104 SmartCom #EE201 SmartCom #EE204 SmartCom #EF001 Flowmeter...
  • Page 117 7 - Fault Finding ID Code Component Name #FV118 Section valve 8 #EM629 Electric gear motor 8 #FV119 Section valve 9 #EM633 Electric gear motor 9 #FV120 Section valve 10 #EM637 Electric gear motor 10 #FV121 Section valve 11 #EM641 Electric gear motor 11 #FV122 Section valve 12...
  • Page 118 7 - Fault Finding Component View - Bottom HB001 HB301 HB302 HB002 EP002 HB111 HB501 HB503 HB502 HB504 ID Code Component Name #EP002 Sensor for fluid pressure in #HB001 Solenoid for hydraulic block for bypass (V0) #HB002 Solenoids for ParaLift hydraulics (V40 and V41) #HB111 Solenoid for pendulum lock #HB301...

  • Page 119: Overview Of Fuses

    ATTENTION! The recommended fuses to be used, are Littelfuse ATOF® blade fuses rated 32 V, unless otherwise mentioned. To verify the correct printed circuit board when inspecting a fuse, check the HARDI item number printed on the board. Printed Circuit Board...
  • Page 120 7 - Fault Finding Printed Circuit Board PDU Board Item Assigned Sprayer Fuse Socket Fuse Rating Fuse Item Connector Number Function Number Function Power Distribution Unit PDU 3 26070300 AUX 1 X1004 Location: Centre Section AUX 2 X1007 Sprayer: Guest 1 X400 NAVIGATOR DELTA FORCE AUX SW 1...
  • Page 121 7 - Fault Finding Other Fuse Types HARDI Item Fuse Socket Fuse Rating Fuse Item Function on the Sprayer Number Number ISOBUS retrofit kit for tractor 26040600 J03, J04 100 A Cable between tractor battery and ISOBUS connection, red wire.

  • Page 122: Fault Codes

    7 - Fault Finding Fault Codes In the following is a full table of Alarms, Warnings, etc. that will or can be shown on the Terminal display. ÷ NOTE! These are useful for service staff: • ID (PG) is the fault identifier. The number shown in the display when the alarm is triggered. To troubleshoot in field and see if CAN communication works each computer unit has a LED, which indicates condition and status of this computer.
  • Page 123 7 - Fault Finding Type Fault Text at Display Criteria for Fault Help Text (PG) Operations Disabled Illegal action No rinse water When pressing soft key for either BoomFlush, Not enough rinse water for selected program. FastFlush, MultiRinse while RinseTank is AutoWash cannot be started.
  • Page 124 7 - Fault Finding Type Fault Text at Display Criteria for Fault Help Text (PG) Operations Disabled Changed Track is Locked Changed Reversing Reminder AutoFill setpoint reached Alarm PrimeFlow data cable weakness Alarm Low Prime- Flow voltage Warning PrimeFlow power cable defect Warning PrimeFlow computer defect Warning...
  • Page 125 7 - Fault Finding Type Fault Text at Display Criteria for Fault Help Text (PG) Operations Disabled Warning Lift the boom When TWIN FORCE, TERRA FORCE or DELTA The boom lift is in a too low position, to FORCE boom hydraulics set-up has been ensure proper function of the transport lock.

  • Page 126: Emergency Operation

    7 - Fault Finding Emergency Operation In an Emergency Situation If an error occurs in the system then choose “Emergency limp home” to disconnect the part of the sprayer that fails. This menu bypasses the system so all sensors are ignored. Then it is possible to manually fold the boom, align track or operate valves E m e r g e n c y l i m p h o m e M e n u...
  • Page 127 7 - Fault Finding Fluid System Test of Pump Capacity and Internal Leakage 1. Close the main ON/OFF valve. 2. Close the regulation valve by pressing button to increase the pressure. Yellow diode lights on the regulation valve. 3. Close the agitation valve. 4.
  • Page 128 7 - Fault Finding...

  • Page 129: Technical Specifications

    8 - Technical Specifications Specifications Electronic Control Units Dimension Approx. 270 x 190 x 70 mm Operational Voltage Range 9 V - 16 V Current Consumption Up to 20 A / short term 30 A Standby Current Consumption < 10mA Base Board 6x Independent Sensor Supply Voltage 50 mA...

  • Page 130: Electrical Connections

    8 - Technical Specifications Electrical Connections Plugs Plugs used are: Function Connector Type ISOBUS 9 pin IBBC F Sensor/Actuator/Valve/Light Connections AMP Super Seal 1.5 with 2, 3 or 4 pins SetBox and FluidBox DB25F Grip DB9F Grip and SetBox In-cabin AMP CPC9 Traffic Lights 7 pin, ISO 1724...
  • Page 131 8 - Technical Specifications AMP Plugs Pin & Wire Connections AMP Super Seal Colour Coding Negative Black Positive Brown Signal Blue PrimeFlow AMP Super Seal Function Colour Coding GND Power White Bus + Brown Vcc 24VDC Green Bus - Yellow...

  • Page 132: Materials And Recycling

    8 - Technical Specifications Materials and Recycling Disposal of Electronics When the operating unit has completed its working life, it must be thoroughly cleaned. Aluminium ECU casing: Can be recycled. Electronic components, print circuit boards (PCB): Can be scrapped. Cardboard: Can recycle up to 99% and therefore should be put into the waste collection system.

  • Page 133: Charts

    8 - Technical Specifications Charts Chart for Recording Values Menu Function 1 - Values 2 - Values 3 - Values [3.2.1 Flow constant] Flow PPU [3.1.1.1 Speed constant] Speed PPU...
  • Page 134 8 - Technical Specifications...
  • Page 135 Index Index Driving Speed Adjusting the Sensor, 110 Ring, 110 Abbreviations, 7 Transducer, 110 Agroparts, 137 DualLine (AutoSelect), 47 Auto functions, 24, 47 DynamicFluid4, 28, 93 AutoAgitation, 47 Location of Sensors, 28 AutoFill, 27, 87 AutoNozzleControl, 34 Emergency AutoSectionControl, 34, 48, 107 DynamicFluid4 Operation, Sensor Fail, 126 ASC map, 58 Fluid System, 127...
  • Page 136 Index SmartCom, 11 Limp home, 66, 126 Terminal layout, 14 Soak wash, 105 Spare parts, 137 Manual dosage, 85 Specific gravity, 60 Menu Specifications 1 Daily settings, 45 Electronic Control Units, 129 2 Setup, 46 Speed 3 Calibration, 49 Calibration, 49 4 Toolbox, 65 Constant, 50 5 Save to fileserver, 70...
  • Page 137 Spare Parts To see updated spare part information the website www.agroparts.com can be visited. Here all parts information can be accessed when free registration has been made.
  • Page 138 HARDI INTERNATIONAL A/S Herthadalvej 10, DK-4840 Nørre Alslev - DENMARK...

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Smartcom isobus ut sw a.2.2.53

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