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RANGER 2500 Original in french Instruction manual 67788101-100 - Version 1.00 GB - 11.2013 www.hardi-international.com...
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HARDI EVRARD does not accept any liability for equipment sold prior or subsequent to such modifications. HARDI EVRARD has taken every care in writing this manual to ensure it is as complete and accurate as possible. However, it cannot be held liable for any omissions or inaccuracies.
Sommaire 1 - EC declaration EC Declaration of Conformity ........................7 2- Safety instructions 3 - Description General information ..........................13 Using the sprayer ........................................ 13 Driving on the road ......................................13 Tank ............................................. 13 Chassis ............................................13 General view .......................................... 14 Identification plates ......................................
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Sommaire Installing the control unit supports ................................. 34 Electrical supply ........................................34 Sprayer speed sensor ......................................35 Road signalling ........................................35 Spraying system ..........................36 Use of electrical EVC adjustment ................................36 5 - Operation Boom ..............................37 Safety instructions ......................................37 TR2 Y boom hydraulic controls ..................................
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Sommaire Every 250 hours - Hydraulic brakes (optional) ........................... 59 Every 250 hours - Parking brake check ..............................59 Every 250 hours - Wheel bearings ................................60 Every 1,000 hours - Wheel bearings (unbraked) ..........................60 Every 1,000 hours - Hitch extension ................................ 61 Every 1,000 hours - Wheel bearings and brakes ..........................
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Sommaire Index Index ..............................87...
RANGER TR2 Y - RANGER TR2 V - RANGER TR2 Z - Complies with all the relevant requirements in machinery directive 2009/127/EC, modifying directive 2006/42/EC. - The requirements of Council Directive 2004/108/EC (EMC). Beaurainville 01.06. 2013 Managing Director HARDI EVRARD...
Recommendations to users of treatment products This sprayer was designed and manufactured by HARDI EVRARD to operate in conjunction with treatment products selected by you. For the correct operation of your sprayer, we ask you to adhere strictly to our recommendations, as set out in the User Manual which was given to you when you purchased the sprayer.
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• For more information, refer to the Application Techniques Manual. This HARDI EVRARD trailed sprayer is intended exclusively for use in agricultural work, i.e. the application of phytosanitary products and liquid fertilisers. Any other use is considered to be outside the scope of normal use and is therefore prohibited.
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2- Safety instructions Safety pictograms Safety pictograms indicate the various parts of the sprayer that could present a risk to your safety. These pictograms must be complied with by anyone working on or close to the machine. The safety pictograms must always be clean and readable. Worn or damaged stickers must be replaced. Your distributor can supply you with new stickers.
Using the sprayer This HARDI sprayer was designed for the application of phytopharmaceutical products and liquid fertilisers. It should be used for this function only. Its use for other purposes is prohibited. If current regulations do not require you to obtain an approved application certificate, it is still strongly recommended that you keep up to date your knowledge of protecting crops and handling phytopharmaceutical products, to ensure the safety of persons and the environment during treatment.
An identification plate, fixed to the chassis, indicates the manufacturer's *1A500*- RG25- ALS name, the model, the weight when empty, maximum height and the maximum pressure in the hydraulic system (where there is one) and HARDI-INTERNATIONAL A/S HELGESHOJ ALLE 38. DK263, DENMARK spraying system. Marque : EVRARD N°...
3 - Description Spraying system Pump Six diaphragm pump, model 363 Standard = 540 rpm (6 splines). The design of the diaphragm pump is simple, with easily accessible valves and diaphragms which isolate the moving parts from the mixture. Valves and pictograms The valves and pictograms are identified by a different colour for different functions.
3 - Description Electrically controlled MANIFOLD valves (optional) One or more Manifold valves may be fitted with an electrical control from a unit in the cab. To operate them manually, the motor(s) must be disconnected from the power. Regulation The sprayer is equipped with EVC regulation. Regulation is by EVC - Electrical valve control.
3 - Description € DANGER! Never open the Cyclone filter before valves (1) and (2) are closed (turned to the neutral position). Otherwise, the mixture could escape and splash you through the filter cover. TurboFiller Before use Pull the lever (A) to unlock. Use the handle (B) to lower the TurboFiller until it locks in the down position.
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3 - Description Package and drum rinsing control The upper lever has two functions: 1. When the TurboFiller lid is open, it can be used to clean empty packages by turning drums upside down over the rotary rinsing nozzle in the middle of the hopper. When the TurboFiller lid is closed, it rinses the hopper after the products have been added to the tank.
3 - Description Boom Boom and terminology The sprayer is equipped with a TR2 boom. It is held by trapeze arms fixed to the tank's chassis. The trapeze arms allow the boom to remain horizontal when unfolded and protect it from impacts and vibrations on uneven terrain.
3 - Description Equipment Hitch with hydraulic drawbar (optional) The sprayer can be equipped with a hitch with a hydraulic drawbar. This allows the sprayer to be turned a little later when the tractor starts to turn at headlands, compared to a conventional hitch tongue. This results in a tighter turning circle, allowing the size of headlands to be reduced.
3 - Description Main tank gauge The gauge indicates the level of the mixture in the main tank. The scale is written in litres or Imp./US gallons (for some countries). The gauge is only an indication of the level in the tank. The total variation in the accuracy of the level is 7.5% for a tank filled to less than 20% of its capacity.
3 - Description External cleaning equipment (optional) This equipment comprises a reel with a hose and a spray gun for rinsing the sprayer with clean water while still in the field. The external cleaning equipment is located to the right of the sprayer. 1.
3 - Description 'Sprayll' spraying control The switches on the spraying control unit control the following functions 1. Switching on the unit. 2. Regulating the working pressure. Regulates the working pressure. 3. General spraying Open/Closed. Opens or closes all sections. Closed position at the top and Open position at the bottom.
4 - Sprayer set-up General information Precautions before use Although the sprayer is factory protected with a resistant coating on its metal parts, nuts and bolts etc., it is recommended that you apply a coat of anti-corrosion oil (Castrol Rustillo or Shell Ensis Fluid) to all metal parts, to prevent agro- pharmaceutical products and liquid fertilisers from discolouring the paintwork.
4 - Sprayer set-up Support leg ÷ NOTE! The strength of the support leg and the jack is designed to support the weight on the hitch tongue, on flat ground, when the tank is full. To position the support leg: 1.
4 - Sprayer set-up Transmission shaft User safety 1. ALWAYS SWITCH OFF THE ENGINE before connecting the transmission shaft to the tractor's PTO drive - most PTO drive can be rotated by hand to make it easier to align the splines. 2.
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4 - Sprayer set-up The transmission shaft's speed is limited to 540 rpm. € A pictogram reminds you of the dangers and the speed limit relating to transmission shafts. A speed greater than 540 rpm could cause serious injury by damaging components on the sprayer or the transmission shaft.
4 - Sprayer set-up Mechanical equipment Hitches The hitch is equipped with a ring as standard, or with an optional articulated system with or without offset correction. All hitches are fixed using six bolts secured by locknuts under the sprayer, close to the rear axle. Also, the hitch is supported by two bolts secured by locknuts under the platform.
4 - Sprayer set-up Track width, axles and wheels Modifying the track width The sprayer's track width can be modified in stages. The tables show the track widths possible, twice the distance the axle (X) can slide from the middle of the sprayer (C) and the position of the wheel discs (A) and (B).
4 - Sprayer set-up Brakes Parking and safety brake There are two operating modes for the parking brake, determined by the position of the pawl (A). To change from one mode to the other, turn the pawl. Position Pressure position Function Pressing against the ratchet To release the hand brake...
± Check that the hydraulic system on your tractor is compatible with the RANGER TR2 system. If you are in any doubt, consult your HARDI-EVRARD dealer. ± If controlled by a double acting control valve on the tractor, failure to comply with the oil's direction of circulation could cause uncontrolled movements of the boom.
4 - Sprayer set-up Open centre hydraulic block (optional) If the tractor's hydraulic system is of the open centre or load sensing type, an open centre hydraulic block is required. The valve (1) on the side of the block is factory set for an open centre. But if the tractor has a closed centre (and/or load sensing) system, this valve must be screwed all the way in.
4 - Sprayer set-up Electrical connections Installing the control unit supports Position the control units in the most suitable place in the tractor cab. The best position is to the right of the driver's seat. The support (A) supplied is drilled with holes spaced at 100 and 120mm and is suitable for most tractors.
4 - Sprayer set-up Sprayer speed sensor The speed sensor and holed disc are located in the sprayer's right side wheel. It works by induction and has to pass over a metal projection to trigger a signal. A holed disc is used to do this. It has to be adjusted so that it senses in the middle of the disc's holes (when vertical).
4 - Sprayer set-up Spraying system Use of electrical EVC adjustment Before spraying, it is necessary to adjust the setting using clean water (no agro-pharmaceutical products). 1. Select the appropriate nozzles for the treatment by turning the Triplet nozzle holder. Check that all the nozzles are of the same type and size.
5 - Operation Boom Safety instructions The boom must never be unfolded/folded while the sprayer is moving. Only use the unfolding/folding functions when the sprayer is stationary. Any failure to comply with this rule could damage the boom. € DANGER! Before unfolding the boom, hitch the sprayer to the tractor to prevent it tipping over. €...
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5 - Operation 1. Turn the lever on the single acting hose isolation valve, as shown Ouvert in the illustration. Fermé ± The isolation valve allows the hose to be connected or disconnected without pressure on the tractor's oil intake. This isolation valve must be closed during transport and periods of storage.
5 - Operation TR2 V and TR2 Z boom hydraulic controls ± WARNING! Before using the unfolding/folding functions, check that the frame is properly locked in place. ± WARNING! The boom unfolding/folding functions must only be used when the sprayer is stationary. Otherwise the boom could be damaged.
5 - Operation Equipment Articulated hitch with hydraulic tilt correction (optional) With the articulated hitch, slow down at the end of the field and turn around. The maximum permitted turning circle (A) is 70°. Pay attention to your speed when turning. For more information Driving technique with the articulated hitch page 40.
IMPORTANT! Legislation and conditions vary from one country to another. Always comply with current regulations. ÷ NOTE! Compliance with current legislation is the responsibility of the sprayer's owner/user. HARDI cannot be held responsible for the consequences of incorrect use. Filling the main tank Fill the tank to one third of its capacity before adding products.
5 - Operation Filling via the opening in the tank To put water into the tank, lift the lid on the top of it on the right hand side of the sprayer. The tank's lid is accessible from the optional step. For treatment, it is recommended that you use the cleanest water possible. Leave the strainer in place to prevent impurities being introduced into the tank.
5 - Operation Filling the hand wash tank A hand wash tank is built into the front left of the main tank (behind the Manifold valves). It is accessible for filling on the operator's right hand side, when climbing on to the platform. To fill the hand wash tank: 1.
5 - Operation Safety instructions - Agro-pharmaceutical products Always take care when handling agro-pharmaceutical products. ± WARNING! Do not handle products without wearing effective protective clothing. Personal protection To avoid any contact with products, depending on which ones you use, protect yourself with the following equipment: •...
5 - Operation Adding products through the opening in the tank Pour the product into the opening - Check the instructions on the product packaging. ± WARNING! When raising the products up to the tank opening, be careful not to spill them or splash yourself. IMPORTANT! In some countries, adding agro-pharmaceutical products directly through the tank opening is prohibited due to the possibility of accidental spillage or splashing.
5 - Operation € DANGER! Turn the drum upside down over the rotating nozzle BEFORE you press the drum-rinse lever, so as to avoid any mixture splashing on to the operator. • Close the TurboFiller's suction valve after rinsing the hopper. •...
5 - Operation • Repeat this operation three times and then, after the final rinse, open the lid and check that the hopper is empty. If it is not, close the lid and press the TurboFiller suction valve until it is completely empty. IMPORTANT! Carefully clean the TurboFiller once the treatment is complete to ensure that it is clean before treating other crops which could be sensitive to the products that have just been used.
5 - Operation Spray controls TR2 Y TR2 V et Z • To stop the entire boom spraying, set the general O/C switch (3) to closed. The mixture then returns to the tank via the pressure compensators. The anti-drip valves ensure the nozzles close instantly. •...
If you do not understand a point or if the work requires a tool which you do not have, for the sake of your own safety, call your HARDI dealer. IMPORTANT! A clean sprayer is a safe sprayer. A clean sprayer is ready for use. A clean sprayer will resist corrosion from pesticides and their solvents.
5 - Operation Quick guide - Cleaning You will find below the correct position for the valves according to the desired operation. Cleaning the tank and the spraying system 1. Dilute the mix remaining in the tank with at least ten times its volume of water and spray it on the field you have just sprayed.
5 - Operation Cleaning and maintaining the filters Clean filters ensure: • that the sprayer's components such as valves, diaphragms and regulators will not be prevented from operating or become damaged. • that the nozzles will not become blocked during treatment. •...
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5 - Operation Rinsing when the main tank is not empty To rinse the pump, regulator, pipes, etc. in the event of an unforeseen stop to treatment before the tank is empty, e.g. sudden rain. Rinsing the spraying system: 1. Turn the suction valve to "Rinsing tank". (Leave the pressure valve in the "Spray" position). 2.
5 - Operation 1. Turn the suction valve (1) to "Rinsing tank" and the pressure valve (2) to "External washing gun". 2. Engage the spraying pump at idle and accelerate to obtain the necessary pressure for washing the sprayer. 3. Squeeze the gun grip to clean the sprayer. 4.
5 - Operation Using the drain The drain valve is accessible from the platform beside the tank lid. Pull the cord to operate the drain. The valve is compressed by a spring but can be held open by pulling the cord and then locking it in the V slot. To close the drain, pull the cord down and the valve will close automatically.
6 - Maintenance Greasing General information Lubricants must be kept at a constant temperature, away from damp, dust and condensation. Keep containers, funnels and other lubricators clean; also, clean lubrication points before applying lubricants. Avoid prolonged physical contact with lubricants. Always follow quantity recommendations.
6 - Maintenance Maintenance cycle Every 10 hours - Spraying system Fill the tank with clean water, operate all the functions using a higher pressure than normal and check for leaks. Visually check the spectrum of the jets at the exit from the nozzles, using clean water. Every 10 hours - Nozzle filters Check and clean.
6 - Maintenance Every 10 hours - Cyclone filter To check the filter: 1. Close the suction and pressure valves. 2. Unscrew top (A). 3. Remove the top and strainer (B) from the body of the filter. 4. Remove the strainer from its built-in support in the top and clean it.
6 - Maintenance Every 250 hours - Hydraulic system Check the integrity of the system and make any necessary repairs. ± WARNING! The boom lifting pipes should be replaced every 5 years. Every 250 hours - Pipes and lines Check the condition and attachment of all pipes and lines. Replace any damaged parts. Every 250 hours - Boom adjustment See "Occasional maintenance"...
IMPORTANT! The shaft has a vertical hole and a horizontal hole for the pin. Use the first hole that aligns with the notch when you loosen the shaft nut. ± WARNING! If you do not feel sufficiently competent to change the wheel bearings, contact your HARDI EVRARD dealer.
6 - Maintenance Every 1,000 hours - Hitch extension Check the tightening of the fixing screws on the extension and hitch ring. frein filet FORT 232 N.m € Apply the tightening torque indicated. ± The screws are secured in place with High strength Thread- locking fluid.
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IMPORTANT! The shaft has a vertical hole and a horizontal hole for the pin. Use the first hole that aligns with the notch when you loosen the shaft nut. ± WARNING! If you do not feel sufficiently competent to carry out these operations, contact your HARDI dealer. 10. Remove the pin between the air diaphragm cylinder and the cam shaft.
Pump model 363: Repair sets for diaphragm pumps are available (valves, gaskets, diaphragms, etc.). Check the pump model - the reference for the HARDI EVRARD set is: Model 363: part no. 75073700 Valves Remove cover (1) to replace valves (2) - note their orientation for re-fitting them correctly.
6 - Maintenance Checking/replacing the regulation valve piston If you do not obtain sufficient pressure, or if it is not stable, replace the piston and the ball. 1. Remove the four screws (2) and the housing. 2. Remove the four screws (B). 3.
6 - Maintenance Replacing the steel cable on the gauge To replace the cable, the float tube should be removed from the tank: 1. Remove the drain valve (see paragraph "Replacing the drain valve gasket") and loosen the connector that holds the tube in position.
6 - Maintenance Spray lines and connectors Poor sealing is often due to: • Missing gaskets or rings • Damaged or poorly fitted gaskets • Dry or misshapen gaskets or rings • Impurities. In the event of a leak: DO NOT OVER-TIGHTEN Disassemble the pipes and check the position and condition of the gaskets and rings.
6. The lower arms will be dismounted at the same time. 7. Grease all greasing connectors. 8. Remove the lifting equipment. Replacing wear rings on the trailing hitch If you notice too much play in the pins, the wear rings should be replaced. Contact your HARDI EVRARD dealer.
6 - Maintenance Operating the safety valve To ensure that the spraying circuit operates correctly over time, the safety valve should be operated regularly. This prevents any blockage and ensures that the safety valve is operating correctly. To do this, turn the pressurevalve to "Transfer"...
6 - Maintenance Adjusting the boom - general information 1. Before carrying out the adjustment, check the following points: 2. The sprayer must be correctly lubricated (see section "Greasing"). 3. Hitch the sprayer to the tractor. 4. Both the tractor and sprayer must be on an even surface. 5.
6 - Maintenance Horizontally aligning the inner arms with the central frame This adjustment consists of positioning the boom arms horizontally. The sprayer must be on even ground and the boom unfolded. • Position the central frame horizontally, using a spirit level. •...
6 - Maintenance Winter storage Storage procedure To preserve its components, ensure their longevity and protect your sprayer, follow the procedure below. Before storage When the treatment season is over, devote a little time to your sprayer. Residues of phyto-pharmaceutical products encourage the equipment's components to deteriorate.
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6 - Maintenance 9. Fill the tank with clean water and check all functions. 10. Check the operation of the brakes. Do not forget that the effectiveness of the brakes is reduced until any rust formed on the drums has been eliminated. Never brake hard, until the drums are clean.
7 - Fault finding Operating incidents General information Operating incidents are often due to the same causes: 1. Even a small suction leak will reduce the flow from the pump and can completely stop suction. 2. A blocked suction filter can impede suction or stop it and prevent the pump from operating normally. 3.
7 - Fault finding Spraying system FAULT PROBABLE CAUSE VERIFICATION/SOLUTION No spray reaching the boom. Air being taken in on the suction side. Check that the seal on the suction filter is airtight. Check the connection and condition of the suction pipe.
7 - Fault finding Hydraulic functions - Z boom FAULT PROBABLE CAUSE VERIFICATION/SOLUTION No hydraulic response from the boom. Insufficient hydraulic pressure. Check the oil pressure. Check the tractor's hydraulic oil level. Insufficient oil flow. The flow must be at least 25l/min., with a max. of 130l/min.
7 - Fault finding Mechanical problems Backup operation - Spraying system In the event of a power supply failure, all functions may be controlled manually. First, disconnect the multi-pin plug from the control unit. Then turn the emergency butterfly screw by hand. The breakdown may be the result of a blown fuse.
8 - Technical specifications Dimensions General information All weights, values and dimensions depend on the sprayer's equipment and specific settings. Overall dimensions Sprayer A - Overall length, mm A - Overall height, mm 2500 TR2 5,130 or 6,450 3,060 to 3,330 Overall width: 2,370 or 2,550mm Weight The weights indicated should be understood as referring to a sprayer equipped with a TurboFiller and hydraulic brakes.
8 - Technical specifications Raw materials and recycling Disposing of the sprayer When the sprayer reaches the end of its life, it should be cleaned carefully. The tanks, pipes and connectors, made of synthetic material, may be burned in an incinerator. Metal parts may be sent to a scrap yard. Always comply with current legislation on waste.
8 - Technical specifications Electrical connections Road signalling Wiring complies with Standard ISO 1724. Position Wire colour 1. Left indicator Yellow 2. Free Blue 3. Chassis White 4. Right indicator Green 5. Rear right position light Brown 6. Brake lights 7.
8 - Technical specifications EVC operating unit The EVC electrical adjustment meets European standards for noise reduction. When connecting optional equipment, the maximum current for each contact is 2 Amps. For the unit overall, the total current should not exceed 10 Amps. HC 2500/HC 5500 Function Signal...
8 - Technical specifications TR2 Y version diagrams Hydraulic system principle, version TR2 Y VANNE ISOLEMENT SELECTEUR N°1 MONTEE / DESCENTE SELECTEUR N°2 BLOCAGE DEVERS BRAS EXTERIEUR GAUCHE BRAS EXTERIEUR DROIT BRAS NTERIEUR DROIT BRAS INTERIEUR GAUCHE...
8 - Technical specifications TR2 Y version diagrams Hydraulic system for Y boom Montée / descente Dépliage / Repliage de la rampe Correction du dévers Dépliage / Repliage de la rampe Blocage cadre central...
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8 - Technical specifications Electrical diagram for blockage - tilt - boom unfolding selection - TR2 Y VERINS DE BLOCAGE VERIN DE DEVERS VERS VERINS DE DEPLIAGE REPLIAGE DE LA RAMPE SELECTEUR N°2 SELECTEUR N°1 PLOT PUISSANCE 12VDC...
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Index Index Hose reel Hydraulic boom system Adding liquid products via the TurboFiller Hydraulic system Adding powder products via the TurboFiller Adding products through the opening in the tank Identification plates Agitation prior to resuming treatment Agroparts JOBCOM SOCKET Before use Leaks Boom and terminology Lifting the sprayer with a jack...
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Index Tank Tanks Temperature and pressure ranges Transmission shaft TurboFiller TurboFiller suction valve Unloading the sprayer Use of electrical EVC adjustment User safety Using the sprayer Valves Valves and pictograms Water filling device Widths when half folded Working pressure...
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Spare parts For all information on spare parts, go to the www.agroparts.com website. Information is available free of charge, once you have registered your details on the home page.
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