Summary of Contents for Hardi NAVIGATOR DELTA FORCE
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NAVIGATOR DELTA FORCE Original Instruction book 67040300-100, version 1.00 GB - 04.2015 www.hardi-international.com...
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Illustrations, technical information and data in this book are believed to be correct at the time of printing. As it is the policy of HARDI INTERNATIONAL A/S to continuously improve our products, we reserve the right to make changes in design, features, accessories, specifications and maintenance instructions at any time and without notice.
1 - EC Declaration EU Declaration of Conformity As manufacturer: HARDI INTERNATIONAL A/S Herthadalvej 10 4840 Nørre Alslev DENMARK hereby declare that the following product Field sprayer: Identification number*: * Further data for this sprayer are shown on its type sign.
Table of Contents Table of Contents 1 - EC Declaration EU Declaration of Conformity ........................3 2 - General Safety Instructions Obligations and Liability ........................11 Comply with the Instruction Book ................................11 Before First Use of the Sprayer ..................................11 Obligations of the Operator ..................................14 Risks in Handling the Sprayer ..................................
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Table of Contents 3 - Description General Info ............................41 View ............................................. 41 View ............................................. 42 Identification Plate ......................................43 Sprayer Use ..........................................46 Frame ............................................46 Tanks ............................................46 Lifetime ............................................46 Liquid System ............................47 Pump ............................................47 Valves and Symbols ......................................47 DynamicFluid4 Pressure Regulation ...............................
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Safety Precautions - Crop Protection Chemicals ..........................93 Filling Chemicals Through Tank Lid ................................ 93 Filling Liquid Chemicals by using HARDI TurboFiller ........................94 Filling Powder Chemicals by using HARDI TurboFiller ........................ 95 Agitation Before Resuming a Spray Job ............................... 96 Before Returning to Refill the Sprayer ..............................
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Table of Contents Cleaning ............................103 General Info ..........................................103 Quick Reference - Cleaning ..................................104 Standard Cleaning ......................................105 Cleaning the Tank and Liquid System ..............................106 Cleaning and Maintenance of Filters ..............................106 Use of Detergents ......................................106 Use of Rinsing Tank and Rinsing Nozzles ............................107 Technical Residue ......................................108 Using the Drain Valve .....................................108 Pressure Draining (optional) ..................................109...
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Table of Contents Nozzle Tubes and Fittings ...................................132 Feed Pipe Clamp Assembly ..................................132 Feed Pipe Snap-Lock Assembly ................................132 BoomPrime One-Way Valve ..................................133 Adjustment of 3-Way Valve ..................................133 Safety Valve Activation ....................................133 Readjustment of Boom - General Info ..............................134 Adjustment of Springs in Centre Section ............................135 Adjustment of Boom Tilt ....................................136 Horizontal Alignment of Inner Sections .............................137 Vertical Alignment of Middle and Outer Sections ........................138...
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Table of Contents Other Specifications ......................... 156 Tractor Requirements .....................................156 Temperature and Pressure Ranges ................................157 Brakes ............................................157 Voltage .............................................157 Power Consumption .......................................157 Airborne Noise Emission ....................................157 Filters ............................................158 Technical Residue ......................................158 Tyre Pressure ........................................159 Materials and Recycling ........................160 Disposal of the Sprayer ....................................160 Electrical Connections ........................
To guide you in this matter, the issues concerning your work with the sprayer are listed below. However, HARDI do not accept liability that the issues listed cover the requirements in the directive fully. This responsibility lies with the owner of the sprayer.
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2 - General Safety Instructions Article 2 Definitions For the purposes of this Directive, the following terms shall have the following meanings: (a) ‘work equipment’: any machine, apparatus, tool or installation used at work; (b) ‘use of work equipment’: any activity involving work equipment such as starting or stopping the equipment, its use, transport, repair, modification, maintenance and servicing, including, in particular, cleaning;...
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2 - General Safety Instructions Article 6 Work equipment involving specific risks When the use of work equipment is likely to involve a specific risk to the safety or health of workers, the employer shall take the measures necessary to ensure that: (a) the use of work equipment is restricted to those persons given the task of using it;...
Before first use of the sprayer, a surveyor must complete a statutory inspection of the tractor and sprayer. However, the rules often allow the tractor and the sprayer to be inspected separately before being connected. Contact your local HARDI dealer for more information on this inspection and when it has to be completed.
Our "General Terms of Sale and Delivery" are always applicable. These shall be available to the owner at the latest on conclusion of the contract. Guarantee and liability claims for damage to people or property will be excluded by HARDI, if they can be traced back to one or more of the following causes: •...
2 - General Safety Instructions Organizational Measures This Instruction Book • must always be kept together with the sprayer • must always be easily accessible for the operator Personal Protective Equipment The operator must use the necessary personal protective equipment as per the information provided by the manufacturer of the plant protection product to be used, such as: Chemical-resistant gloves Chemical-resistant and disposable overalls...
2 - General Safety Instructions Representation of Safety Symbols Explanation of Symbols Safety symbols are used in the following chapters throughout this Instruction Book to designate, where the reader has to pay extra attention. The signal word (DANGER, WARNING, ATTENTION or NOTE) describes the severity of the risk. The symbols have the following meaning: €...
The labels should always be clean and readable! Worn or damaged labels must be replaced with new ones. Contact your HARDI dealer for new labels. Note that not all labels shown hereafter will apply to your sprayer - this depends on the sprayer model which labels apply.
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2 - General Safety Instructions Chemical handling! Service! Carefully read the informations about Carefully read the Instruction Book before chemical preparation before handling the handling the machine. Observe instructions machine. Observe instructions and safety and safety rules when operating. rules when operating. Service! Service! Turn off the engine and remove ignition key...
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2 - General Safety Instructions Risk of squeezing! Risk of squeezing Stay clear of raised and unsecured loads. Never reach into the crushing danger area as long as parts are moving. Risk of squeezing! Risk of falling off! Keep hands away, when parts is moving. Do not ride on platform or ladder.
2 - General Safety Instructions Safety and Protection Equipment Safety at Start-up Each time before the sprayer is started up, all the safety and protection equipment must be properly attached and fully functional. Check all safety and protection equipment regularly. Repair or replace the equipment as needed. Faulty Safety Equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations.
2 - General Safety Instructions Informal Safety Measures Additional Safety Instructions Together with the safety information in this Instruction Book, also comply with the general and national regulations related to A. Accident prevention B. Environmental protection C. The applicable workplace safety. Follow these regulations, especially when •...
2 - General Safety Instructions Operator Training Authorized Persons Only those people who have been trained and instructed may work with/on the sprayer. The operator must clearly specify the responsibilities of the people in charge of operation and maintenance work. People being trained may only work with/on the sprayer under the supervision of an experienced operator.
2 - General Safety Instructions Safety Measures in Normal Operation Protection Equipment Only operate the sprayer if all the safety and protection equipment is fully functional. Check the sprayer at least once a day for visible damage and check the function of the safety and protection equipment.
2 - General Safety Instructions Residual Energy Possible Dangers Note that there may be residual energy from mechanical, hydraulic, pneumatic and electric / electronic parts on the sprayer. Use appropriate measures to inform the operators. Prevent any accidents from happening due to residual energy. Below are some examples on where the sprayer’s residual energies may be present.
Each country should regulate the level and frequency of this inspection. Contact your local HARDI dealer for more information, before using the sprayer the first time.
Any expansion or modification work shall require the written approval from HARDI. Only use modification and accessory parts approved by HARDI, so that the type approval or other design approvals remain valid in accordance with national and international regulations.
2 - General Safety Instructions Cleaning and Disposal Environmental Protection Carefully handle and dispose of any materials used, in particular • when carrying out work on oiled or lubricated sprayer parts. • when cleaning using solvents.
2 - General Safety Instructions Workstation Intended Place for Operator There may be only one person sitting in the driver's seat of the tractor connected to the sprayer. This is the intended workstation for operating the sprayer. Risks of Non-Compliance During the operation or transport of the sprayer: If another person disturbs or interferes with the operator, or if the operator is trying to operate the sprayer from other places than the tractor’s driver seat, this can result in negligent or incorrect handling of the vehicle.
2 - General Safety Instructions If the Safety Information is Ignored Possible Risks and Dangers Non-compliance with the safety information • can pose a danger to people, to the environment and to the sprayer • danger to people through non-secured working areas •...
2 - General Safety Instructions Safety Information For Operators General Safety and Accident Prevention Before use or starting up the sprayer and the tractor, always check their • roadworthiness • operational safety Risk of crushing, cutting, catching, squeezing, getting trapped, being drawn in or being struck by sprayer parts due to inadequate roadworthiness and operational safety.
2 - General Safety Instructions Any helpers may only act as guides standing next to the vehicles, and helpers may only move between the vehicles when both are at a standstill. Before connecting the sprayer to or disconnecting the sprayer from the tractor's three-point linkage, secure the operating lever of the tractor hydraulic system, so that unintentional raising or lowering is prevented.
2 - General Safety Instructions Road Transport When driving on public roads or highways with the sprayer coupled to the tractor, the following instructions must be followed. Failure to do so will create a risk of traffic accidents and fatalities! Comply with the national or local road traffic regulations when using public roads and highways.
• reinforcement material inside the hose is visible due to cracks in the outer layers. Only use genuine HARDI hydraulic hose lines. The hydraulic hoses should not be in use for longer than 5 calender years, including any storage time of maximum 2 years.
2 - General Safety Instructions Electrical System When working on the electrical system, always disconnect the tractor’s battery. When disconnecting the battery, disconnect the negative terminal first, followed by the positive terminal. When connecting the battery, connect the positive terminal first, followed by the negative terminal. Always place the appropriate cover over the positive battery terminal.
A rotating shaft can catch clothes, tools or aids, if touching or getting in contact with each other. Risk of severe damages and injuries as the rotating shaft is driven by a powerful torque from the tractor. Use only the power take-off (PTO) shaft prescribed by HARDI, equipped with the proper safety devices.
Observe the information in the national plant protection law. Keep hoses, pipes or other lines closed, when they are under pressure. Only use genuine HARDI hoses and hose clamps for replacement, which stand up to chemical, mechanical and thermal requirements.
2 - General Safety Instructions Service Work Precautions Before carrying out any service work, all of the following instructions must be followed in order to prevent damages to the sprayer, injuries and fatalities: • do not walk under any part of the sprayer, unless it is secured. The spray boom is secured when placed in the transport brackets •...
Service and Maintenance Always reassemble all safety devices or shields immediately after servicing. After a longer period of standstill, the sprayer must be inspected by a qualified operator. Contact your HARDI dealer for more information. Repair work in the main tank must only be carried out by a specialized workshop.
3 - Description General Info View 1. EcoFill Valve 13. Support Leg 2. Tank Tube Riser Pipe Lid 14. Step to Platform 3. Rinsing Tank Level Indicator 15. Agitation/External Cleaning Device Valve 4. Main Tank Level Indicator 16. Pressure SmartValve 5.
3 - Description View 25. RinseTank 29. CycloneFilter 26. Main Tank 30. Storage Position for Support Leg 27. Hose Reel for External Cleaning Device 28. ChemLocker with FoamMarker Tank...
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CAT II: 40-100 HP Drawbar category CAT III: 80-275 HP CAT IV: 180-400 HP Manufacturer or brand name. The HARDI group currently have two makes: HARDI and Make EVRARD. Defined type – related to type approvals definition: A grouping based on shared characteristics.
Sprayer Use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowed to use the sprayer for any other purposes. If no local law demands that the operator must...
3 - Description Liquid System Pump Diaphragm pump with 6 diaphragms, model 363 or 364 or 464. Standard = 540 rpm (6 splines shaft). Optional = 1000 rpm (21 splines shaft). The design of the diaphragm pump is simple, with easily accessible diaphragms and valves, which ensure that liquid does not contact the vital parts of the pump.
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3 - Description Agitation Valve (Green symbols) With the adjustable agitation valve it is possible to combine spraying with a high volume rate at high pressure with agitation at the same time. This is controlled continuously by the valve: The valve is marked with an arrow on the disc that indicates the amount of liquid that passes through the valve.
3 - Description DynamicFluid4 Pressure Regulation Traditional fluid regulation starts, when the nozzles are opened. With DynamicFluid4 (DF4), the regulation is a continuous process, even if the nozzles are closed. A synthetic and a stainless steel disc regulate the pressure and ensure quick reaction and zero leakages.
3 - Description Filters An EasyClean suction filter is fitted in the working zone. A Cyclone pressure filter is fitted to the sprayers right side just in front of the ChemLocker (optional equipment). It has a built- in self-cleaning function. In-line pressure filters can be fitted at each boom section as an option.
3 - Description CycloneFilter With the CycloneFilter, any impurities in the spray liquid will by-pass the filter and be re-circulated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4. Return to tank 5.
3 - Description TurboFiller Before use • Pull the handle (A) to unlock. • Grab the handle to push TurboFiller down (B) until it clicks into locked down-position. After use Pull the handle (A) to unlock. • Grab the handle to pull TurboFiller back in storing position until it locks.
3 - Description RinseTank A rinsing tank can be mounted to the rear of the sprayer. The tank is made of impact-proof and chemical resistant polyethylene. Nominal content is approximately 500 litres. Clean Water Tank A clean water tank is integrated into the right side cover. It is accessed for filling at the sprayer’s right side when entering the platform.
3 - Description BoomPrime BoomPrime is a low pressure circulation system, which primes the spray boom tubes prior to spraying, ensuring a homogenous fluid in the boom tubes and in the main tank. Below the illustration shows the BoomPrime system for the boom.
3 - Description Hydraulic Systems Hydraulic Blocks Hydraulic blocks fitted to the sprayer are described below. Spray Boom The main hydraulic block which manages hydraulic pressure for the boom controls. ParaLift This hydraulic block manages hydraulic pressure for the ParaLift.
3 - Description Open Centre Hydraulics The open centre hydraulics block is necessary, if the tractor uses open centre hydraulics and/or load sensing. For adjustment, see “Open Centre Hydraulics” on page 74. AutoHeight UC5 On sprayers with AutoHeight function, this hydraulic block manages hydraulic pressure for the automatic boom height control functions.
3 - Description Spray Boom Boom and Terminology The DELTA FORCE boom (DDZ) is a pendulum suspended, fully hydraulic operated Z-version with all functions controlled via the Direct Hydraulic System (D.H.). The boom is suspended in a strong, stable parallelogram boom lift. It is available in working widths of 32, 33 and 36 m. The boom is 3-folded.
3 - Description Equipment ManualTrack The ManualTrack is used for track correction on slopes, making the sprayer drive a little uphill and follow the track of the rear tractor wheels. The ManualTrack can easily be operated with a toggle switch in the hydraulic control unit. IntelliTrack The IntelliTrack will make the sprayer automatically follow the tractors back wheels, when turning on headland.
3 - Description Platform To get access to the platform: • Pull the step(s) up and swing the step(s) (H) out, until it clicks into the locked-out position. Retract by pulling up and swing step(s) back to locked-in position. Components A.
3 - Description Right Side Cover The right side cover is opened by turning the handle in the lower left corner of the cover and lifting the cover up. μ ATTENTION! Only open the right side cover, when the clean water tank is empty! Main components: A.
3 - Description Tank Level Indicator The actual tank level in the main tank can be observed on the tank level indicator. The scale is displayed in litres. μ ATTENTION! The level indicator is only a guidance for the tank level.
The work light lamp (B) is also mounted to the railing of the platform above the valves. This lamp is positioned to light up the HARDI 32 - 36 m TurboFiller and the valve system.
3 - Description External Cleaning Device This equipment comprises a hose reel for cleaning the complete sprayer externally in the field with clean water. The External Cleaning Device is located on the sprayers right side just behind the ChemLocker. ± WARNING! The cleaning device produces a high water pressure.
3 - Description Paralift Lock Brackets With the spray boom folded in transport position, the paralift is locked in position. This is to prevent accidental movements of the boom while driving on the road. Description of the lock mechanism The hydraulic cylinder (A) for the paralift extends fully to raise the boom into transport position.
4 - Sprayer Setup General Info Unloading the Sprayer from the Truck For the unloading of the sprayer, you need a crane. When unloading with a crane, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting are strong enough. μ...
4 - Sprayer Setup Support Leg The support leg is stored in the bracket on the sprayer’s right side when the sprayer is attached to the tractor. To use the support leg 1. Lift the leg off the storage bracket. 2.
4 - Sprayer Setup Transmission Shaft Operator Safety 1. Always STOP THE ENGINE before attaching the transmission shaft to the tractor power take-off (PTO) - most tractor PTO shafts can be rotated by hand to facilitate spline alignment, when the engine is stopped. 2.
4 - Sprayer Setup Mechanical Connections Drawbars There is a choice between high and low hitch drawbar versions with different coupling parts. The low version can be configured as a fixed or a steered model. The high hitch has the turning part as standard. The non-steered version has rods instead of cylinders.
4 - Sprayer Setup Fixed drawbars Fixed Drawbar (High Hitch Extension only) Make sure the drawbar points straight ahead from its position on the trailer. If not, the two turnbuckles (A) can be adjusted, until the drawbar is centred. 1. Loosen the counternuts (B). 2.
4 - Sprayer Setup Hose Package Support To prevent hoses and wiring from being damaged by the tractor wheels or the PTO shaft, all hoses, cables and wires are held by the hose package support fitted to the sprayer platform. μ...
4 - Sprayer Setup Hydraulic Systems General Info Ensure that the snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check the tractor’s hydraulic oil level and top up, if necessary.
(pos. 3) to the tractor. A spare part kit is available (HARDI item no. 74193800). From this kit, install the restrictor with the smallest centre hole: • check your hydraulic flow by activating a hydraulic lever in the tractor.
4 - Sprayer Setup Electrical Connections IntelliTrack Potentiometer Connection When connecting the IntelliTrack sprayer to the tractor, it is important to set up the front potentiometer on the drawbar correctly. The potentiometer must be connected to the tractor with the two supplied chains.
4 - Sprayer Setup Installation of Control Unit Brackets Find a suitable place in the tractor cabin to mount the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 100 and 120 mm, which fits most tractors.
4 - Sprayer Setup Speed Transducer for Sprayer The speed transducer and speed ring are located at the inside of the sprayer’s right wheel. The sensor is an inductive type that requires a metallic protrusion like the speed ring to pass by it to trigger a signal. Adjustment 1.
4 - Sprayer Setup Liquid System CycloneFilter Standard filter size can be changed by opening the filter top. Check condition of O-rings and lubricate if necessary, or replace them if damaged, before reassembly. € DANGER! Never open the Cyclone filter unless the suction valve is closed and the pressure SmartValve is turned to “Main tank”.
4 - Sprayer Setup BoomPrime Adjustment The BoomPrime system works within a fixed pressure range of around 3 bar, but it must be adjusted for the specific spray job (due to different choice of nozzles etc.): 1. Unfold the spray boom and start the PTO. 2.
9. Check if the distance from centre tyre to centre of rear frame is equal at right and left side. 10. Retighten bolts and wheel bolts to specified torque after 8 hours of work. μ ATTENTION! The wider the track width, the better the stability of the sprayer. HARDI recommends to work with widest possible track width. μ...
4 - Sprayer Setup Counter Weight To improve stability on articulated models, extra weight can be added by means of liquid-filled tyres. The standard tyre valve is an universal air-water valve. The tyres may be filled with liquid to max. 75% of their total volume. Use a mixture of water and CaCl (calcium chloride) to avoid frost damage as described below:...
4 - Sprayer Setup Brakes Emergency and Parking Brake (optional) The parking brake lever has two function modes, which are determined by the small pawl (A). To change between the two modes, turn the pawl. Position Rest position Behavior Rest against the pawl Disengage parking brake Point away from the pawl Engage parking brake/Emergency brake...
4 - Sprayer Setup Air Activated Brakes (1st option) This system requires a tractor with air compressor and air brake system with outlet(s) for trailer brakes. If the air hose(s) are disconnected with air in the air brake tank, the control pressure will be dumped and the brakes will engage fully.
4 - Sprayer Setup Single-Line Air Brakes (optional) 1. Flip the snap coupler protection flap away. 2. Connect the snap coupler to the tractor outlet (black). 3. Let the air compressor fill the sprayer’s air reservoir. 4. Check brake circuit for leaks. Dual-Line Air Brakes (optional) 1.
5 - Operation General Info Environmental Info For environmental info, please refer to the following parts in the Spray Technique Book: • Nozzles. • Spray quality. • Choosing nozzles for arable crops. • Spraying speed.
Unintended boom movements may cause contact with overhead power lines. μ ATTENTION! A label (HARDI item no. 978448) follows the sprayer. This label must be placed in the cabin visible from the operator’s seat. μ ATTENTION! Only unfold and fold the boom on level ground.
5 - Operation Maneuvering of the Spray Boom (DDZ type) Applicable for HC 6500 / HC 8500 / HC 9500 / ISOBUS. ± WARNING! The pendulum lock automatically turns on, when pushing one of the boom folding buttons. Folding of the boom is not possible, if the pendulum is unlocked.
5 - Operation Hydraulic Slanting Control The hydraulic boom slanting control enables slanting of the entire boom. This is advantageous when spraying across hillsides. Reset position to neutral (midway) before folding the boom. Boom Tilt Function The following boom tilt function controls enables you to adjust the boom height individually in the right and left hand side. Boom tilt is adjusted by pushing the buttons (A), (B), (C) and (D) on the grip control.
5 - Operation Liquid System General info Please refer to the Spray Technique book for instructions on the use of filters, nozzles etc., and their combination in use with specific spraying applications. Quick Reference - Operation In the following diagrams the handle positions for different options are described.
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force. μ ATTENTION! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use.
5 - Operation Filling Through Tank Lid Water is filled into the tank by removing the big tank lid, which is located at the top of the sprayer tank near the front, which is accessible from the platform. It is recommended to use as clean water as possible for spraying purposes. Always fill water through the strainer basket to prevent foreign particles from entering the tank.
5 - Operation Filling of Rinsing Tank 1. The rinsing tank is filled via the 1” threaded connection piece at the valve system:Remove the filler cap, then fit the external water hose to the threaded connection piece 2. Engage external water pump, if any. 3.
5 - Operation Safety Precautions - Crop Protection Chemicals Always be careful when working with crop protection chemicals! ± WARNING! Always wear proper protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear/equipment should be worn to avoid contact with the chemicals, such as: •...
5 - Operation Filling Liquid Chemicals by using HARDI TurboFiller NOTE! We advice to use the TurboFiller, when you fill chemicals from an external tank. 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label).
μ ATTENTION! If foaming is a problem, turn down the agitation. Filling Powder Chemicals by using HARDI TurboFiller 1. Fill the main tank at least 1/2 with water (unless otherwise stated on the chemical container label). See section “Filling of water”.
5 - Operation μ ATTENTION! If not flushed with clean water, the hopper rinsing device uses spray liquid for rinsing the hopper! Cleaning the TurboFiller must always be done, when the spray job is ended, and together with cleaning the entire sprayer.
5 - Operation EcoFill The optional EcoFill is an extra valve situated between the EasyClean filter and the TurboFiller. A Parker coupling is fitted to the EcoFill valve and a Micromatic coupling is situated just below the EasyClean filter. Use the EcoFill valve to select whether chemical transfer is done via the TurboFiller or by suction directly from the chemical container.
5 - Operation TurboFiller Rinsing ÷ NOTE! It is important to suck from the rising tank or an external tank with clean water. Rinse the TurboFiller and chemical containers as follows: Cleaning empty containers - TurboFiller lid is open 1. Put container over the rotating flushing nozzle in the middle of the TurboFiller, so that the nozzle is inside the container.
5 - Operation BoomFlush When having the BoomFlush valves fitted to the end(s) of boom piping, the cleaning procedure is as follows: 1. Follow the cleaning procedure to clean the sprayer the first two times. 2. Open all BoomFlush Ballofix valves by hand. 3.
5 - Operation Operating the Control Units While Spraying The control units in the tractor control the following functions in the field: Power ON/OFF/status, LED light. The light must be ON. Automatic spray pressure regulation. The regulation valve controls the main spray pressure. This is default selection when the controller is powered ON, and it should remain here during normal spraying.
NOTE! Find the density for your liquid fertilizer on the packaging or on the material safety data sheet (MSDS) included. Additional Information See the other book delivered from HARDI - Spray Technique - to get further information about: • Calibration of the sprayer •...
ATTENTION! It is recommended not to drive faster than 16 km/h when spraying. μ ATTENTION! The pressure range for the nozzles are 1.5 - 5 bar (except for HARDI INJET nozzles, which are ranging from 3-8 bar). The spraying pressure should be within these limits.
For the best result, use a cleaning agent recommended by HARDI, e.g. AllClearExtra. • It is sometimes necessary to leave spray liquid in the tank for short periods, e.g. overnight, or until the weather becomes suitable for spraying again.
5 - Operation Quick Reference - Cleaning 5 x 1/6 5 x 1/6 ÷ NOTE! Pump speed 250-280 rpm. A. Turn On. B. Turn Off. C. Minimum 45 seconds with nozzle Off. D. Spray until air comes out of nozzles. When pressure drops, close regulation valve by pressing the button, until yellow LED lights on the valve.
5 - Operation Standard Cleaning μ ATTENTION! For cleaning between spray jobs where crops are not very sensitive towards chemicals just sprayed. 1. Engage pump with tractor in idle, so that pump speed is as low as possible (250/550 rpm, depending on pump type). 2.
5 - Operation Cleaning the Tank and Liquid System μ ATTENTION! Thorough cleaning of the sprayer is to be carried out when shifting to crops, which are very sensitive to chemicals just sprayed, or prior to storage for a longer period of time. ÷...
5 - Operation Use of Rinsing Tank and Rinsing Nozzles The integrated rinsing tank can be used for two different purposes. μ ATTENTION! If a cleaning procedure is given on the chemical label, follow it closely. In-field diluting before cleaning In-field diluting of remaining spray liquid residue in the spraying circuit should be carried out, before cleaning the sprayer.
5 - Operation Rinsing when main tank is not empty Rinsing the pump, operating units, spray lines, etc. in case of stop in spraying (e.g. because of rain), before main tank is empty. Cleaning of the liquid system: 1. Turn suction valve towards .
5 - Operation Pressure Draining (optional) It is possible to drain to an external tank. This is done the following way: 1. Connect a hose from an external tank to the pressure quick coupler on the sprayer. 2. Turn the Pressure SmartValve towards 3.
WARNING! It is the responsibility of the sprayer operator or owner, that the sprayer is cleaned sufficiently to prevent contamination of the environment, crop damages and health and safety hazards to the operator and the public. HARDI cannot be held responsible for any damages or incidents related to insufficient cleaning. μ...
6 - Maintenance Grease Nipple When lubricating the sprayer, please use a greasing gun which fits the dimensions of the grease nipple. Nipple head type: DIN 71412 Nipple head size (A): 6.5 mm μ ATTENTION! If grease is leaking from the nipple near its threaded part, when grease is being applied, please tighten the nipple by using a spanner or similar.
6 - Maintenance Lubrication & Oiling Plan - PTO The amount of grease to be applied is mentioned in grams (g). Test your grease gun to see how many grams it provides, for example after 5 strokes. μ ATTENTION! The correct amount of grease applied at the intervals is important. Too little or too much grease will shorten the lifetime of the PTO.
6 - Maintenance Greasing the Pump The pump is greased as follows: • Factory greased: 300 g grease into each lubrication point (A). • Normal operation: Greasing every 50 hours with 30 grams of grease into each lubrication point (A). See also the section“50 Hours Service” in this book.
National or regional laws may require periodic inspection of the sprayers in use. See the following section for more details. The subsequent periodic service and maintenance work may be carried out by the user. Contact your HARDI dealer if in doubt.
6 - Maintenance Tightening Hydraulic Hoses When tightening hydraulic hoses as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts connected with the hoses. If not otherwise stated in this book, please tighten hydraulic hoses using the following torques: Hose Fitting...
6 - Maintenance 10 Hours Service - EasyClean Filter This filter has a clogging indicator as mentioned in the chapter “Description”, but even if this indicator does not show clogging, the filter mostly needs cleaning every 10 hours. Servicing the filter 1.
6 - Maintenance 10 Hours Service - CycloneFilter Servicing the filter 1. Turn the pressure valve towards the unused function or to tank cleaning nozzles. 2. Unscrew the filter lid (A). 3. Lift lid and filter (B) from the housing. 4.
6 - Maintenance 10 Hours Service - Spraying Circuit Fill with clean water and operate all functions. Check for leaks using a higher spray pressure than normal. Check nozzle spray patterns visually using clean water. 10 Hours Service - Brakes Apply brake pedal and check function of trailer brakes.
6 - Maintenance 50 Hours Service - Wheel Nuts Tighten wheel nuts as follows. Torque wrench setting for mounting wheel hub to rim plate: 490 Nm. Tightening sequence for wheel nuts: See illustration and tighten in the numbered order. μ ATTENTION! When wheels has been mounted or re-tightened, the plastic nut covers must be placed on the nuts afterwards.
6 - Maintenance 100 Hours Service - Check/Adjust Drawbar (Fixed High Drawbar only) If too many movements occur sideways, the drawbar must be adjusted. 1. Loosen counternuts (B). 2. Regulate on the turnbuckles (A) on each side to adjust and center the drawbar.
6 - Maintenance 250 Hours Service - Wheel Bearings Check for play in the wheel bearings: 1. Place stop wedges in front of and behind the left wheel and jack up right wheel. 2. Rock the right wheel to discover possible play in the bearings. 3.
6 - Maintenance 250 Hours Service - Brake Adjustment (optional) Lift the back of the sprayer from the ground. It is recommended to use two lifting jacks, which are placed under the wheel axle. Make sure the sprayer is stable and secured before carrying out any adjustments. μ...
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Tighten all bolts to half the specified torque at first, then tighten to the full specified torque. 23. Tighten again after 10 hours of work. Check the torque every day, until it is stabilised. ± If you do not feel totally confident changing wheel bearings or brakes, then contact your HARDI dealers workshop.
6 - Maintenance Occasional Maintenance General Info The maintenance and service intervals for the following components will depend very much on the conditions, under which the sprayer is operated, and therefore it is almost impossible to specify the intervals. Lifting and Removing the Pump When lifting and removing the pump, use a shackle fitted to the built-in lifting eye located between the heads (A).
6 - Maintenance Pump Valves and Diaphragms Renewal Pump model: 364 and 464. 1. Lift off the plastic covers (C) with your hands (A) by pulling with the finger tips while pushing with the thumbs in the centre, as shown in (B).
Re-lubrication after assembly After disassembling the pump (diaphragm renewal, etc.) the pump MUST be lubricated with 200 g grease into each lubrication point. HARDI pump grease cartridge (400g): HARDI item no. 28164600 Overhaul Kit Pump model: 364 and 464. Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered.
6 - Maintenance Level Indicator Adjustment The level indicator reading should be checked regularly. When the tank is empty, the float should lie on the stop pin (D) of the rod, and the O- ring on the indicator should be positioned at the top position line (A). If any deviation is found, do the following: 1.
6 - Maintenance Nozzle Tubes and Fittings Poor sealings are usually caused by: • Missing O-rings or gaskets • Damaged or incorrectly seated O-rings • Dry or deformed O-rings or gaskets • Foreign objects In case of leaks: DO NOT overtighten. Disassemble, check condition and position of O- ring or gasket.
6 - Maintenance Initial Assembly of Fittings μ ATTENTION! This method can only be used for pipes not fitted into pipe clamps. 1. Fit the barbed lock ring (C) to the feed pipe with barb pointing away from pipe opening. 2.
6 - Maintenance Readjustment of Boom - General Info Before commencing adjustment jobs, please go through this check list. 1. The sprayer must be well lubricated (see the section “Lubrication”). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level and solid ground. 4.
6 - Maintenance Adjustment of Springs in Centre Section Description of Spring Function The adjustable spring arrangement in the centre section will level out abrupt movements of the spray boom. If different field conditions appears, for example hilly or sloping fields, the spring arrangement may need manual adjustment.
6 - Maintenance Adjustment of Boom Tilt The unfolded spray boom must be horizontal to begin with, before you start a spray job. If needed, horizontal adjustment of the boom wings is possible when adjusting the ram eye on the hydraulic cylinder for tilt motion on both sides of the sprayer.
6 - Maintenance Horizontal Alignment of Inner Sections This alignment is to compensate for the wind resistance when driving with an unfolded boom, as well as keeping a good balance in the boom when driving on uneven fields. The boom is adjusted relatively to the direction of driving.
6 - Maintenance Vertical Alignment of Middle and Outer Sections Steps for adjustment: 1. Start with the middle section, which is aligned with the inner section. 2. At the top of the boom, the nuts (A,B) are turned. Wrench = 41 mm. Raise the boom: Loosen (A), tighten (B).
6 - Maintenance Adjustment of Boom Lock Description of Boom Lock Mechanism To prevent accidental folding of the spray boom while spraying, the boom joints interlock automatically when fully unfolded. The conical bolt (A) will guide the boom sections into the interlocking position. A specially designed steel plate (B) will be lifted up, as the conical bolt (A) passes through the plate.
6 - Maintenance Vertical Alignment of Breakaway Section Align the breakaway with the outer section of the boom. Step for adjustment: 1. Loosen the nut (A). Wrench = 24 mm. 2. The hexagon (B) is turned. Wrench = 17 mm. Turn clockwise: The breakaway is raised.
6 - Maintenance Adjustment of Breakaway Section The breakaway section at the boom end will move back or forth, if it hits a stationary object, e.g. a pole or a tree, when driving with an unfolded spray boom. The spring on the outer section of the boom will pull the breakaway back into place, when the boom is clear of the object.
Accumulator Service If the yaw damping seems to be insufficient, the accumulators needs to be recharged or replaced. Ask your HARDI dealer to assist you. 1. Check for any leaks. 2. Check pressure setting for the accumulators in the test sockets, which are located in the hydraulic block below.
8. Remove the lifting gear again. Wear Bushing Renewal on Steering If too much play is found in the steering, the wear bushes must be replaced. This should be done at your local HARDI dealer. Suspension Rubber Dampers If the rubber dampers loose their efficiency, they should be replaced.
6 - Maintenance Shield Replacement on Transmission Shaft • See the manufacturer’s instruction book. Replacement of Transmission Shaft Cross Journals • See the manufacturer’s instruction book. Change of Light Bulb 1. Switch off the light. 2. Loosen the screws on the lamp and remove the cover or lens. 3.
6 - Maintenance Venting the Boom Hydraulics If the hydraulic cylinders or hoses have been dismantled, it is necessary to vent the cylinders after reassembly. € DANGER! Failing to vent the hydraulic system when needed may result in violent boom movements and poor boom performance.
6 - Maintenance Venting the Steering Hydraulics If the steering cylinder hydraulics have been dismantled, it is necessary to vent the cylinders. Depending on the sprayer size, the venting screws (A) are installed as shown on the pictures. 1. Remove the dust cap from the venting screw (A) on the left side steering cylinder.
6 - Maintenance Off-Season Storage General Info To preserve the sprayer intact and to protect its components, the following off-season storage program is carried out. Before Storage When the spraying season is over, you should devote some extra time to the sprayer. If chemical residues are left over in the sprayer for longer periods, it may reduce the life of its individual components.
6 - Maintenance 14. Chock the wheels to prevent moisture damage and deformation of the tyres. Tyre blacking can be applied to the tyre walls to preserve the rubber. 15. Drain air brake tank for condensed water. 16. To protect against dust, the sprayer can be covered by a tarpaulin. Ensure ventilation to prevent condensation. After Storage After a storage period, the sprayer should be prepared for the next season the following way: 1.
7 - Fault Finding Operational Problems General Info Operational incidents are often due to the same reasons: • A suction leakage reduces the pump pressure and may interrupt suction completely. • A clogged suction filter may damage suction or interrupt and prevent the pump from running normally. •...
7 - Fault Finding Liquid System FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. SmartValve/Pressure valve positions are wrong. Set correct valve positions for spraying. Suction/pressure filters are clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation.
7 - Fault Finding Mechanical Problems Emergency Operation - Hydraulics In case of power failure, the damper control can be operated as follows: 1. Remove plastic cover (A) from valve (B). 2. Pivot valve (B) inward. Emergency Operation - Liquid system In case of power failure, it is possible to operate all functions of the operating unit manually.
8 - Technical Specifications Dimensions General Info All dimensions, values and weights are depending on mounted options and specific adjustments. Overall Dimensions Dimension Total length Max. 8.20 m Max. 2.55 m Max. 3.95 m Wheel and Axle Dimensions Wheel Fixed axle Short axle Long axle Mudguards...
8 - Technical Specifications Weight There are differences up to +/- 300 kg depending on the specifications of the sprayer. Conditions for the weight indications in the tables below: • Rated full tank (nominal) • Full RinseTank, 500 litres • Folded boom •...
8 - Technical Specifications Pump Specifications Pump Model 363/5.5 Pump Model 363/10.0 Pump Model 464/5.5 Pump Model 464/6.5 Pump Model 464/10.0 Pump Model 464/12.0...
8 - Technical Specifications Other Specifications Tractor Requirements Power Take-off Min. / Max. operating torque See type sign for liquid pump (kW). The type sign is located on the front side of the pump facing towards the tractor. Hydraulic System Max.
8 - Technical Specifications Temperature and Pressure Ranges Spray Liquid System Operating temperature range 2 - 40 °C Operating pressure for the safety valve 15 bar ± 1 bar Max. pressure on the pressure manifold 20 bar Max. pressure on the suction manifold 1.5 bar Brakes Max.
8 - Technical Specifications Filters Filter Mesh Gauze width Color EasyClean Cyclone In-line** Tank strainer Nozzle 1.00 mm White 0.58 mm Green 0.30 mm Blue Yes, standard Yes* Yes* 0.18 mm Yes* Yes* 0.15 mm Yellow Yes* Yes* *depending on selected nozzles **not with PrimeFlow system Technical Residue Residue in the dilutable volume is mentioned in the table below.
8 - Technical Specifications Tyre Pressure Tyre pressure depends on: • Actual axle load. • Tyre size. • Actual speed of the sprayer. This means that it is often not possible to drive a fully loaded sprayer at maximum speed, when having narrow wheels mounted.
8 - Technical Specifications Materials and Recycling Disposal of the Sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tanks, hoses and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal.
8 - Technical Specifications Electrical Connections Rear Lights The wiring is in accordance with ISO 1724. Position Designation Wire colour Left direction indicator Yellow Free (max. 55 W) Blue Ground White Right direction indicator Green Right rear position lamp Brown Stop lamps Left rear position lamp Black...
8 - Technical Specifications Electric Connections for Boom and Work Lights Position light left Back light left Position light right Back light right Traffic light connector Cable to JobCom Right Left Boom light License plate light Position light left Position light right Sensor for work light Work light...
1. Go to www.agroparts.com, register for free and log in. 2. Select “HARDI” in the menu on the left. 3. Select “Spare parts catalogue” and find your spare part. 4. Online ordering is also possible. 5. Contact your HARDI dealer for further information on spare parts.
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