Hardi COMMANDER 4500 Operator's Manual
Hide thumbs Also See for COMMANDER 4500:
Table of Contents

Advertisement

The Sprayer
Operator's Manual
COMMANDER
4500/5500/7000
Instruction book
67024103 - Version 1.10
US - 04.2016

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the COMMANDER 4500 and is the answer not in the manual?

Questions and answers

Summary of Contents for Hardi COMMANDER 4500

  • Page 1 The Sprayer Operator’s Manual COMMANDER 4500/5500/7000 Instruction book 67024103 - Version 1.10 US - 04.2016...
  • Page 3 67024103 - Version 1.10 US - 04.2016 HARDI® reserves the right to make changes in design, material, or specification without notice thereof. HARDI® and other product names are registered trademarks of HARDI® Inc. in the U.S. and in other countries.
  • Page 5: Table Of Contents

    Table of Contents Table of Contents 1 - Welcome Welcome letter ............................7 2 - Safety notes Operator safety .............................9 Symbols ............................................9 General info ..........................................9 Label explanation ....................................... 10 Local poison information center ......................12 3 - Description General info ............................13 View View .............................................
  • Page 6 Filling of clean water tank ....................................49 Safety precautions - crop protection chemicals ..........................50 Filling chemicals through tank lid ................................50 Filling liquid chemicals by HARDI® TurboFiller ..........................51 Filling powder chemicals by HARDI® TurboFiller ..........................52 TurboFiller rinsing ....................................... 53 Operating the control units while spraying ............................
  • Page 7 Table of Contents 6 - Maintenance Lubrication ............................63 General info ..........................................63 Recommended lubricants ..................................... 63 Drawbar lubrication ......................................63 Trailer/ParaLift lubrication & oiling plan ..............................64 Service and maintenance intervals .....................65 10 hours service - Cyclone Filter ................................65 10 hours service - EasyClean filter ................................
  • Page 8 Table of Contents 8 - Technical specifications Dimensions ............................81 General info ..........................................81 Overall dimensions ......................................81 Weight ............................................81 Weight (cont.) ........................................82 Wheel and axle dimensions ..................................82 Specifications ............................83 Diaphragm pumps ......................................83 Technical residue ........................................ 83 Filters and nozzles ......................................
  • Page 9: Welcome

    HARDI® is your specialist in spraying and we spend all of our time and keep all of our focus on spraying. We do not share our resources between other types of products or compromise on anything in providing the best quality sprayers to the market today.
  • Page 10 1 - Welcome...
  • Page 11: Safety Notes

    Read and understand this instruction book before using the equipment. It is equally important that other operators of this equipment read and understand this book. € If any portion of this instruction book remains unclear after reading it, contact your HARDI® dealer for further explanation before using the equipment. €...
  • Page 12: Label Explanation

    2 - Safety notes € Never service or repair the equipment while it is operating. Always replace all safety devices or shields immediately after servicing. € Disconnect electrical power before servicing and depressurize equipment after use and before servicing. € If an arc welder is used on the equipment or anything connected to the equipment, disconnect power leads before welding.
  • Page 13 2 - Safety notes Risk of squeeze! Risk of squeeze! Stay clear of raised, unsecured loads. Never reach into the crushing danger area as long as parts are moving. Risk of squeeze! Risk of falling off! Keep hands away when parts are moving. Do not ride on platform or ladder.
  • Page 14: Local Poison Information Center

    2 - Safety notes Local poison information center € If you live anywhere in the United States, the following toll free number will connect you to your Local Poison Information Center. PHONE NO. 1 - 800 - 222 - 1222 €...
  • Page 15: Description

    3 - Description General info View 1. Main tank lid 12. Drawbar hitch 2. EasyClean clogging indicator 13. Agitation valve 3. Spray pressure gauge 14. Suction SmartValve 4. Clean water tank lid 15. EasyClean filter 5. Main tank level indicator 16.
  • Page 16: View

    3 - Description View 23 24 25 26 27 28 23. Distribution valves (not illustrated) 26. ChemLocker (with optional FoamMarker tank) 24. Rinsing tank 27. Spray wand for External Cleaning Device 25. Main tank 28. CycloneFilter Identification plates An identification plate fitted on the frame indicates producer name, model and serial number.
  • Page 17: Sprayer Use

    Sprayer use The HARDI® sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowed to use the sprayer for any other purposes. If no local law demands that the operator...
  • Page 18: Liquid System

    3 - Description Liquid system Pump Diaphragm pump with 6 diaphragms, model 464. Standard = 540 r.p.m. (6 splines shaft). Optional = 1000 r.p.m. (21 splines shaft). The design of the diaphragm pump is simple, with easily accessible diaphragms and valves which ensures liquid does not contact the vital parts of the pump.
  • Page 19: Dynamicfluid4 Pressure Regulation

    3 - Description DynamicFluid4 pressure regulation DynamicFluid4 regulation is a continuous process that continues even if the nozzles are closed. Two ceramic discs regulate the pressure and ensures quick reaction and zero leakages. Sprayer speed, P.T.O. RPM and number of sections activated are parameters used, and the benefit is more precise application rates from the second the sprayer begins spraying.
  • Page 20 3 - Description Regulation valve function diagram Spray job begins Start condition: Controller is turned OFF. Pump is turned OFF. ATTENTION! Auto mode icons shown, but could be Manual or Increment steps icons, depending on driver selection. Pressure SmartValve to Pressure draining/TurboFiller, suction SmartValve to Main tank, have water in Main tank.
  • Page 21: Clean Water Tank

    3 - Description Clean water tank The water in this tank is for hand washing, cleaning of clogged nozzles etc. Only fill this tank with clean water from the well. Capacity: approximately 5 gal (20 liters). ± WARNING! Although the clean water tank is only filled with clean water, this water must NOT be used for drinking.
  • Page 22: Cyclonefilter

    3 - Description CycloneFilter With the CycloneFilter any impurities in the spray liquid will by-pass the filter and be re-circulated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4. Return to tank 5.
  • Page 23: Turbofiller

    3 - Description TurboFiller Before use • Push the handle (arrow) to unlock. • Grab the handle to pull TurboFiller down until it clicks into locked down-position. After use • Push the handle (arrow) to unlock. • Grab the handle to push TurboFiller back in storing position until it locks.
  • Page 24: Diagram - Basic Liquid System

    3 - Description Diagram - Basic liquid system 1. Suction SmartValve 17. TurboFiller to tank tube 2. Pressure SmartValve 18. Safety valve 19. Internal tank rinsing nozzles 3. Agitation valve 4. Chemical container cleaning valve 20. Agitation tube 5. TurboDeflector ON/OFF valve 21.
  • Page 25: Diagram - Liquid System With Optional Extras

    3 - Description Diagram - Liquid system with optional extras 1. Suction SmartValve 19. Internal tank rinsing nozzles 2. Pressure SmartValve 20. Agitation tube 3. Agitation valve 21. Main Tank Quick Fill coupler 4. Chemical container cleaning valve 22. Rinse Tank Quick Fill coupler 5.
  • Page 26: Boom

    3 - Description Boom Boom Operator’s Manual A separate “Boom Operator’s Manual” is supplied with your sprayer and contains detailed information on boom safety, set-up, operation and maintenance. € DANGER! Important information on Safety, Operation and Maintenance specific to your boom configuration is detailed in the “Boom Operator’s Manual”...
  • Page 27: Hydraulic Systems

    3 - Description Hydraulic systems Hydraulic blocks Hydraulic blocks fitted to the sprayer are: Boom The main boom hydraulic block that manages hydraulic pressure for the boom controls. The throttle valve (A) can adjust the folding speed of the boom. Adjusting inwards = slower boom.
  • Page 28: Open Center Hydraulics

    3 - Description Open center hydraulics The open center hydraulics block is necessary if the tractor uses open center hydraulics and/or load sensing. For adjustment see “Open center hydraulics” on page 38. SafeTrack On sprayers with SafeTrack steering this hydraulic block manages hydraulic pressure for the steering functions.
  • Page 29: Equipment

    3 - Description Equipment SafeTrack The SafeTrack will make the sprayer automatically follow the tractor when turning on headland. The SafeTrack can easily be operated with the hydraulic control unit. SafeTrack has an integrated safety feature which prevents over-steering when the driving speed is too high for the given turning radius.
  • Page 30: Platform

    ATTENTION! Always tilt up the ladder before driving. Drawbars Rigid drawbar The COMMANDER 4500 is equipped with a rigid drawbar. The swivel hitch (Ø50 mm) is welded to the drawbar. Suspended drawbar For COMMANDER 5500 and 7000 models the drawbar is fully suspended.
  • Page 31: Hydraulic Support Leg

    3 - Description Hydraulic support leg The hydraulic support legs are driven by a separate hydraulic outlet on the tractor. See “Hydraulic support leg” on page 34 for use of the support leg. € DANGER! Do never leave the sprayer standing unlocked on the support leg. Always double check that the lever is in locked position.
  • Page 32: Tank Level Indicator

    3 - Description Tank level indicator The actual tank level in the main tank can be observed on the tank level indicator. The scale is displayed in US gal. or Liters (certain countries). ATTENTION! The wire guide wheels should be directed so they follow the direction of the wire.
  • Page 33: Safetylocker

    3 - Description SafetyLocker The locker is integrated to the front just above the SmartValves. It is for the purpose of storing non-contaminated protective gear, soap for hand washing etc. The locker is split in two compartments for the separation of clean clothes from gloves with risk of contamination and includes a strap (A) to secure a soap dispenser.
  • Page 34 3 - Description...
  • Page 35: Sprayer Setup

    Pulling the sprayer at the tie down hooks For moving the sprayer or loading it to e.g. a truck it can be pulled in the hooks at the rear-end (A) and front-end (B) as shown. COMMANDER 4500 COMMANDER 5500/7000 Before putting the sprayer into operation Although the sprayer has been supplied with a strong and protective surface treatment on steel parts, bolts etc.
  • Page 36: Hydraulic Support Leg

    4 - Sprayer setup Hydraulic support leg The hydraulic support leg is driven by a separate double acting hydraulic outlet on the tractor. The support leg is stored in its retracted position when the sprayer is attached to the tractor. To raise/lower the support legs 1.
  • Page 37: Transmission Shaft

    4 - Sprayer setup Transmission shaft Operator safety 1. Always STOP THE ENGINE before attaching the transmission shaft to the tractor P.T.O. - most tractor P.T.O. shafts can be rotated by hand to facilitate spline alignment, when the engine is stopped. 2.
  • Page 38: Mechanical Connections

    4 - Sprayer setup Mechanical connections Hose package support To prevent hoses and wiring from being damaged by the tractor wheels, P.T.O. shaft etc. all hoses, cables and wires are held by the hose package support fitted to the sprayer platform. The bracket (A) is for the storing of hydraulic and electric connectors etc.
  • Page 39: Hydraulic Systems

    4 - Sprayer setup Hydraulic systems General info Ensure that the snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check the tractor’s hydraulic oil level and top up, if necessary.
  • Page 40: Open Center Hydraulics

    4 - Sprayer setup Open center hydraulics The open center hydraulics block is necessary if the tractor uses open center hydraulics and/or load sensing. The valves (1) and (2) is factory set for open center hydraulics, but if closed center hydraulics is used (also in combination with load sensing), screw in the valve (clockwise).
  • Page 41: Electrical Connections

    4 - Sprayer setup Electrical connections Installation of control unit brackets Find a suitable place in the tractor cabin to mount the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 3.9 in. (100 mm) and 4.7 in.
  • Page 42: Power Supply

    4 - Sprayer setup Power supply Power requirement is 12V DC. Always note polarity! For proper function of the electric equipment, the wires must have the following recommended cross sectional areas and correct fuses to ensure a sufficient power supply. The delivered power connectors follows the standard of most newer tractors.
  • Page 43: Liquid System

    4 - Sprayer setup Liquid system CycloneFilter Standard filter size is 80 mesh and can be changed by opening the filter top. Check condition of O-rings and lubricate if necessary or replace if damaged before reassembly. € DANGER! Never open the Cyclone filter unless the suction SmartValve is turned to the unused position and the pressure SmartValve is turned to “Main tank”.
  • Page 44: Track Gauge, Axles And Wheels

    9. Check if the distance from center tire to center of rear frame is equal at RH and LH. 10. Re-tighten bolts and wheel bolts to specified torque after 8 hours of work. ATTENTION! The wider the track width, the better the stability of the sprayer. HARDI® recommends to work with widest possible track width.
  • Page 45: Dual Tire Setup - 2014 (Optional)

    Dual tire setup - 2014 (optional) Two different dual tire kits are available for the COMMANDER: 22” row spacing (88”/132”): HARDI® ref. no. 83348403 30” row spacing (60”/120”): HARDI® ref. no. 83348503 1. Attach the sprayer to tractor and engage tractor parking brake.
  • Page 46: Dual Tire Setup - Pre 2014 (Optional)

    Dual tire setup - Pre 2014 (optional) Two different dual tire kits are available for the COMMANDER: 22” row spacing (88”/132”): HARDI® ref. no. 70059503 30” row spacing (60”/120”): HARDI® ref. no. 70059603 1. Attach the sprayer to tractor and engage tractor parking brake.
  • Page 47: Operation

    5 - Operation Boom Safety info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before the sprayer has been stopped! Failure to do so will damage the boom. € DANGER! Before unfolding the boom it is important to connect the sprayer to the tractor to prevent overbalancing of the sprayer.
  • Page 48: Maneuvering Of The Force™ Boom

    WARNING! Only operate the folding functions when the sprayer is stationary! Failure to do so may damage the boom. The pendulum lock automatically opens at speeds exceeding 0.9 mph (1.5 km/h)! ATTENTION! If a folding sequence is not completed, a warning message on the Hardi display will ask you to complete this sequence before starting next sequence.
  • Page 49: Maneuvering Of The Boom - Terra Force

    WARNING! Only operate the folding functions when the sprayer is stationary! Failure to do so may damage the boom. The pendulum lock automatically opens at speeds exceeding 0.9 mph (1.5 km/h)! ATTENTION! If a folding sequence is not completed, a warning message on the Hardi display will ask you to complete this sequence before starting next sequence.
  • Page 50: Liquid System

    ATTENTION! Legislation and requirements vary. Always follow local legislation in force at any time. ÷ NOTE! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI® cannot undertake any responsibilities for incorrect operation and use.
  • Page 51: Main Tank Quick Fill

    5 - Operation Main Tank Quick Fill The main tank is filled via the 3” quick coupler located behind the TurboFiller: 1. Remove plug from Quick Fill valve and connect filling hose from water supply. 2. Open the Quick Fill valve and fill tank to desired level. 3.
  • Page 52: Safety Precautions - Crop Protection Chemicals

    5 - Operation Safety precautions - crop protection chemicals ± WARNING! Always be careful when working with crop protection chemicals! ± WARNING! Always wear proper protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear/equipment should be worn to avoid contact with the chemicals, e.g.: •...
  • Page 53: Filling Liquid Chemicals By Hardi® Turbofiller

    5 - Operation Filling liquid chemicals by HARDI® TurboFiller 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). 2. Turn the suction SmartValve handle to “suction from Main tank”. Turn the pressure SmartValve handle to “TurboFiller”. Adjust Agitation valve to desired setting.
  • Page 54: Filling Powder Chemicals By Hardi® Turbofiller

    5 - Operation Filling powder chemicals by HARDI® TurboFiller 1. Fill the main tank at least 1/2 with water (unless otherwise stated on the chemical container label). See section “Filling of water”. 2. Turn the suction SmartValve handle to “suction from Main tank”.
  • Page 55: Turbofiller Rinsing

    5 - Operation TurboFiller rinsing Rinsing the TurboFiller and chemical containers are done as follows: Cleaning empty containers - TurboFiller lid is open 1. Put container over the rotating flushing nozzle in the middle of the TurboFiller so that the nozzle is inside the container. 2.
  • Page 56: Operating The Control Units While Spraying

    5 - Operation Operating the control units while spraying The control units control the following spray functions: 1. Power ON/OFF/status LED. LED must be ON. 2. Automatic spray pressure regulation. The regulation valve controls the main spray pressure. This is default selection when the controller is powered ON, and it should remain here during normal spraying.
  • Page 57: Before Returning To Refill The Sprayer

    5 - Operation Before returning to refill the sprayer If the sprayer is to be refilled at the farm or at a fixed filling place without a filling space with hard surface and drain to closed reservoir, the sprayer should be rinsed before returning to refill. Dilute the residues of the spraying circuit, and spray it on the crop.
  • Page 58: Cleaning

    ATTENTION! Always read the individual paragraphs. Read instructions for service/maintenance jobs carefully before starting on the job. If any portion remains unclear or requires facilities which are not available, then for safety reasons please leave the job to your HARDI® dealer’s workshop. ATTENTION! Clean sprayers are safe sprayers.
  • Page 59: Quick Reference - Cleaning

    5 - Operation Quick reference - Cleaning 4 x 1/6 4 x 1/6 A. Full agitation. B. Engage FlexCapacity pump. Spray until air comes out of nozzles. C. Min. 45 seconds with nozzles OFF. D. Spray until air comes out of nozzles. Cleaning and maintenance of filters Clean filters ensure: •...
  • Page 60: Full Internal Rinsing

    5 - Operation A. Full internal rinsing In-field diluting of remaining spray liquid residues in the spraying circuit for spraying the liquid in the field, before cleaning the sprayer. ÷ NOTE! This rinsing is adequate/sufficient when the sprayer is going to be used again shortly (e.g. next day) in same or similar crops (no risk by cross contamination and subsequent crop damages).
  • Page 61: External Cleaning

    5 - Operation B. External cleaning This procedure is used to rinse the sprayer on the outside in the field as required with the External Cleaning Device. ÷ NOTE! Before attempting an external rinsing, make sure the main tank is rinsed (see “A. Full internal rinsing” on page 58) and empty! Any liquid left in the main tank will be mixed with the clean water for external rinsing! ÷...
  • Page 62: Rinsing Spraying Circuit Without Diluting Main Tank Content

    5 - Operation C. Rinsing spraying circuit without diluting main tank content This procedure is used to rinse the pump, operating unit, spray lines, etc. in case of stop in spraying before main tank is empty (e.g. beginning rain etc.). Rinsing of the liquid system 1.
  • Page 63: Use Of Detergents

    NOTE! It is the responsibility of the sprayer operator or owner that the sprayer is cleaned sufficiently to avoid contamination of the environment, crop damages and health & safety hazards to operator and the public. HARDI® cannot be held responsible for any damages or incidents related to insufficient cleaning.
  • Page 64: Using The Drain Valve

    5 - Operation Using the drain valve The drain valve is operated from platform just beside the main tank lid. 1. Pull the string to open the drain valve. 2. The valve is spring-loaded, but can be kept open by pulling the string upwards in the V-shaped slit.
  • Page 65: Maintenance

    6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating.
  • Page 66: Trailer/Paralift Lubrication & Oiling Plan

    6 - Maintenance Trailer/ParaLift lubrication & oiling plan The lift is remote lubricated from the inside of the trailer’s rear end. 1. Suspended axle attach point. 2. Suspension cylinder attach point. 3. Upper lift arm attach point. 4. Lift cylinder attach point. 5.
  • Page 67: Service And Maintenance Intervals

    6 - Maintenance Service and maintenance intervals 10 hours service - Cyclone Filter To service the Cyclone filter 1. Turn the pressure SmartValve to a function other than “Spraying”. 2. Unscrew filter lid (A). 3. Lift the lid and filter (B) from housing. 4.
  • Page 68: Hours Service -In-Line Filter

    1 oz. (30 grams) grease into each lubrication point. ATTENTION! In order to avoid excessive wear, it is important to use a recommended lubricant (i.e. HARDI® part no. 28164600). See “Recommended lubricants” on page 63. ATTENTION! The pump MUST be stopped during greasing!
  • Page 69: Hours Service - Wheel Nuts

    6 - Maintenance 50 hours service - Wheel nuts Tighten wheel nuts as follows with following torque wrench settings: Wheel hub to rim plate: 250 Ft/lb (340 Nm) Tightening sequence: See illustration and tighten in order of numbering. 50 hours service - Tire pressure Check the tire pressure according to the table in “Tire pressure”...
  • Page 70: 250 Hours Service - Hydraulic Circuit

    6 - Maintenance 250 hours service - Hydraulic circuit Check the hydraulic circuit for leaks and repair if any. Refill Nitrogen accumulators for: • ParaLift • Yaw system (if fitted) • Suspension (if fitted) ± WARNING! Hoses for boom lifting device must be changed after every 5 years of use. ±...
  • Page 71: 1000 Hours Service - Wheel Bearings

    ATTENTION! The spindle has two holes available for the cotter pin. Use the one first aligned with the notch when loosening the castellated nut. ± WARNING! If you do not feel totally confident changing wheel bearings, contact your HARDI® dealers workshop.
  • Page 72: Occasional Maintenance

    NOTE! The diaphragm bolt on 1000 r.p.m. pumps must be secured with a locking compound such as Loctite® 262 (HARDI® Part No.: 28045503). ATTENTION! Before tightening the 4 bolts for the head (2), the diaphragm must be positioned between the center and top to ensure correct sealing between the diaphragm pump housing and diaphragm cover.
  • Page 73: Model 463 Pump Valves And Diaphragms Replacement

    MUST be lubricated with 7 oz. (200 grams) grease into each lubrication point. ATTENTION! In order to avoid excessive wear, it is important to use a recommended lubricant (i.e. HARDI® part no. 28164600). See “Recommended lubricants” on page 63. Model 463 pump valves and diaphragms replacement Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be...
  • Page 74: Cone Check/Replacement For Efc Distribution Valve

    6 - Maintenance Cone check/replacement for EFC distribution valve Periodically check the distribution valves for proper sealing. Do this by running the sprayer with clean water and open all distribution valves. Cautiously remove the clip (A) and pull out the hose (B) for the return line.
  • Page 75: Drain Valve Seal Replacement

    6 - Maintenance Drain valve seal replacement If the main tank drain valve leaks, the seal and seat can be changed the following way. € DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! ±...
  • Page 76: Readjustment Boom - General Info

    Always use a clean cloth or tissue when handling halogen bulbs. Wear bushing replacement on steering If too much play is found in the steering, the wear bushings must be replaced. This should be done at your local HARDI® dealer. Shield replacement on transmission shaft See the manufacturer’s instruction book.
  • Page 77: Change Of Tire

    6 - Maintenance Change of tire If necessary to replace tires, it is recommended to leave this to a specialist and follow the mentioned rules. • Always clean and inspect the rim before mounting. • Always check that the rim diameter corresponds exactly to the rim diameter molded on the tire. •...
  • Page 78: Off-Season Storage

    6 - Maintenance Off-season storage Off-season storage program To preserve the sprayer and protect the components, carry out following off-season storage program. Before storage When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the sprayer for longer periods, it may reduce the life of the individual components.
  • Page 79: Fault Finding

    7 - Fault finding Operational problems General info Operational incidents are frequently due to the same reasons: 1. A suction leakage reduces the pump pressure and may interrupt suction completely. 2. A clogged suction filter may damage suction or interrupt and prevent the pump from running normally. 3.
  • Page 80: Liquid System

    7 - Fault finding Liquid system FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. SmartValve positions wrong. Set correct valve positions for spraying. Suction/pressure filters clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation.
  • Page 81: Hydraulic System - Z Model

    7 - Fault finding Hydraulic system - Z model FAULT PROBABLE CAUSE CONTROL/REMEDY No boom movements when activated. Insufficient hydraulic pressure. Check oil pressure. Check tractor hydraulic oil level. Insufficient oil supply. Oil flow must be min. 2550 l/min. and max. 130 l/min. Check tractor hydraulic oil level.
  • Page 82: Mechanical Problems

    7 - Fault finding Mechanical problems Emergency operation - Liquid system In case of power failure it is possible to operate all functions of the operating unit manually. First disconnect the multi-plug from the control box. Now manually turn the emergency control knobs. The problem may be due to a blown fuse.
  • Page 83: Technical Specifications

    8 - Technical specifications Dimensions General info All measures, values and weights are depending on mounted options and specific adjustments. Overall dimensions C2** 4500 25’7” 11’10” 11’ 6” 60” to 90” 17’5” 31” 5500 28’ 3” 11’ 10” 11’ 6” 11’...
  • Page 84: Weight (Cont.)

    8 - Technical specifications Weight (cont.) 5500 with Terra Force boom Empty tank Full tank* Boom Folded in transport Unfolded Total Folded in transport Unfolded Total Width Weight Weight Axle load Hitch load Axle load Hitch load Axle load Hitch load Axle load Hitch load 120 ft.
  • Page 85: Specifications

    8 - Technical specifications Specifications Diaphragm pumps Pump model 464/12.0 (463/12.0) 85.0 83.7 82.9 81.3 79.7 77.9 Pump model 464/6.5 (463/6.5) 1000 91.9 1000 84.8 1000 82.7 1000 81.4 1000 78.2 11.0 1000 75.5 13.8 Technical residue Worst case technical residue with largest tank, largest fluid system and boom. Narrower booms and fluid systems with less options will have less residues than stated below.
  • Page 86: Power Consumption

    8 - Technical specifications Power consumption Recommended tractor engine power output are as follows. Sprayer model 4500 (not TERRA FORCE) 5500 7000 Tire pressure The following charts list the recommended tire pressure by model and tire size. Tire pressure may need to be adjusted depending on the actual machine weight, tire brand, or conditions.
  • Page 87: Materials And Recycling

    8 - Technical specifications Materials and recycling Disposal of the sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tank, hose and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal.
  • Page 88: Electrical Connections

    8 - Technical specifications Electrical connections Rear lights The wiring is in accordance with ANSI/ASAE S279.11. Position Wire color 1. Ground White 2. Work lamps Black 3. LH flashing & turn indicator Yellow 4. Free 5. RH flashing & turn indicator Green 6.
  • Page 89: Efc

    8 - Technical specifications The EFC operating unit fulfills the EC noise reduction standards. When connecting an optional function, be aware that maximum current for every connector is 2 Amp. Total current for the whole connector box may not exceed 10 Amp.
  • Page 90: Charts

    8 - Technical specifications Charts Sprayer hydraulics...
  • Page 91: Warranty

    HARDI® dealer that such equipment is at the time of delivery to such purchaser, free from defects in material and workmanship and that such equipment will be warranted for a period of one year from the time of delivery to the end user, providing the machine is used and serviced in accordance with the recommendations in the Operator’s Manual and is...
  • Page 92 14. ANY pump replacement MUST be approved by the HARDI® Service Department. 15. Claims under this policy MUST be filed with the HARDI® Service Department within thirty (30) days of when the work is performed or warranty shall be void unless prior arrangements are made.
  • Page 93: Index

    Fault codes - HC 6500, 80 Sprayer use, 15 Filling chemicals through tank lid, 50 Symbols, 9 Filling liquid chemicals by HARDI TurboFiller, 51 Filling of clean water tank, 49 Filling of rinsing tank, 49 Tank level indicator, 30 Filling of water, 48...
  • Page 94 Index...
  • Page 96 HARDI North America Inc. ® 1500 West 76th St - Davenport, IA 52806 Ph: (563) 386-1730 Customer Service Email: custserv@hardi-us.com Email: info@hardi-us.com Website: www.hardi-us.com...

This manual is also suitable for:

Commander 5500Commander 7000

Table of Contents