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Hardi SARITOR Self Propelled Operator's Instruction Manual
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Hardi SARITOR Self Propelled Operator's Instruction Manual

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SARITOR Self Propelled
Operator Instruction Manual
67000304- 201
HAU - 09.2009
www.hardi.com.au

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Summary of Contents for Hardi SARITOR Self Propelled

  • Page 1 SARITOR Self Propelled Operator Instruction Manual 67000304- 201 HAU - 09.2009 www.hardi.com.au...
  • Page 2 Illustrations, technical information and data in this book are to the best of our belief correct at the time of printing. As it is HARDI Australia policy to improve our products, we reserve the right to make changes in design, features, accessories, specifications and maintenance instructions at any time and without notice.
  • Page 3 Table of Contents Welcome Section 1 Welcome Message 2 Safety Section 2 Operator Safety1 Introduction Safety Alert Icons Spray Drift Mechanical Safety Disposal of Chemical Containers Chemical Safety Safety Equipment Contaminated Clothing and Equipment Australian Safety Standards Chemical Information Sprayer Safety Operations Service and Maintenance Engine Safety...
  • Page 4 Table of Contents Description Section 3 Introduction General Info View 1 View 2 Identification Plates Roadworthiness Chassis Tanks Further documents In-Cab Controls and Features Electronic Control Units AgLeader Insight Display AgLeader DirectCommand Application Saritor Section Control Grip Right Side Controls The Cantrak Engine Monitor The Tri Display The Tri display (Fuel Computer Modes)
  • Page 5 Table of Contents Boom Boom configurations Boom Terminology Boom Operators Manual Boom Lock-In Mechanism Boom Lift Accumulators Norac Boom Auto Height Control Sprayer Set-Up Section 4 Introduction Safety Before operating the sprayer Start Up SARITOR 4800 AgLeader Setup Process Home Icon Tool Icon Grower Field Management Create Grower...
  • Page 6 Table of Contents Sprayer Operation Section 5 Transporting General Transporting Sprayer On Equipment Trailer Towing Track Width Cabin Switches and Controls Vehicle Lighting Switches Hazard Lights (Switch A) Road Lights (Switch B) Field Lights (Switch C) - 2 position switch Work Lights (Switch D) Turn Signals Heater and Air Conditioner Controls...
  • Page 7 Liquid system Filling of water Filling - Main Tank Filling - Rinse Tank Filling the clean water tank Chemical induction by HARDI TurboFiller Turbo Filler Manifold Controls Chemical container cleaning lever TurboDeflector valve TurboFiller suction valve Turbo Filler - PH6 Scienco Pump...
  • Page 8 Table of Contents Filters Cyclone Filter Return Valve Position A Position B Position C Multi Section Filter Cleaning of filters In-Field Spraying Operation Cleaning Introduction Cleaning Guidelines Rinse System Spray Mode Tank Rinse Mode Tank Empty Mode Boom Rinse Mode Rinsing boom and fluid system Rinsing the pump and spray lines Rinsing the entire liquid system...
  • Page 9 Table of Contents Recommended lubricants 3 BALL BEARINGS SLIDE BEARINGS OIL LUB. POINTS “O” Ring Seals Boom lubrication plan Regular Interval Servicing 4 10 & 50 Hourly Servicing - Nozzle filters - Cyclone & MultiSection filters To service the Cyclone filter To reassemble Occasional Maintenance 6 General info...
  • Page 10 Table of Contents Checks & Adjustments 12 General info Boom Adjustments Level indicator adjustment Front Brake Caliper - If Fitted Removal Reassembly Bleeding The Brakes Rear Differential Brake Caliper Removal Reassembly Bleeding The Brakes Steering Cylinder Phasing Steering Toe-In Adjustment Transmission Fluid Level Rear Differential Oil Level Check...
  • Page 11 Table of Contents Engine Maintenance 26 General Information Engine Oil and Filter Fuel Filters Primary Fuel Filter (Water Separator) Secondary Fuel Filter Drive Shaft Universal Joints Front and Rear Axle Wear Pads Front Axle King Pins Front Wheel Hub Bearings Engine Air Cleaner Filters (Oval) Storage Tray / Recirculation Filter Engine Data Link Connector...
  • Page 12 AgLeader System Connections Overview 9 Joystick Interface Connections 15 Tightening Hydraulic Fittings 16 Tightening O-Ring Fittings Tightening Flare Type Fittings Torque Specifications 17 Spare part information 18 HARDI spare parts pages Materials and recycling 18 Disposal of the sprayer TOC. 10...
  • Page 13 Table of Contents Warranty Section 9 Warranty policy & conditions 1 Risk Assessment Section 10 Entanglement 1 Cutting, Stabbing, Puncturing or Striking 1 Shearing 1 Crushing 2 Electrical 3 Explosion 3 Friction 3 Pressure 4 Slips, Trips & Falls 4 Ergonomics 5 Suffocation 5 High Temperature or Fire 5...
  • Page 14 Table of Contents TOC. 12...
  • Page 15 1 - Welcome SARITOR Operator Instruction Manual 67000304- 201 HAU - 09.2009 HARDI Australia Cross Keys Road Cavan South Australia 1. 1...
  • Page 16 μ Attention: The technical data contained herein is to the best knowledge of HARDI Australia Pty Ltd correct at the time of publishing. HARDI Australia Pty Ltd reserves the right to make changes in design, features, accessories, specifications and instructions at any time without prior notice and is without obligation in relation to products purchased before or after such changes and assumes no responsibility for any errors, inaccuracies or omissions.
  • Page 17 This manual contains safety information which could prevent crop damage, personal injury or death. It is compulsory that all operators intending to use this equipment read and understand this manual and related literature. Safety information in each section must be read carefully, and if any doubt contact your HARDI dealer for further information.
  • Page 18 ± WARNING: This equipment is intended for the application of crop protection chemicals and liquid fertilisers only. HARDI Australia does not authorise or endorse it’s use for any other purpose. μ Attention: The drivers seat is the only intended working place during operation. One passenger may ride in the ‘dicky seat’...
  • Page 19 2 - Safety Chemical Safety € DANGER: Avoid risk of chemical contamination. Always read chemical labels and pressure test the equipment with clean water prior to filling. Never eat, drink or smoke when spraying or working with contaminated equipment. € DANGER: Never drink water from any of the sprayer's tanks.
  • Page 20 2 - Safety Sprayer Safety Operations For your safety: € DANGER: Secure the discharge lines before starting the pump. An insecure line may whip causing personal injury and/or property damage. € DANGER: Never operate this vehicle on public roads at high speeds with product in the product tank. Driving at high speeds with product in the tank will overload the tyres, causing tyre failure leading to loss of control.
  • Page 21 2 - Safety Engine Safety Engine Operation For Your Safety: € DANGER: If an engine has been operating and the coolant is hot, allow the engine to cool before you slowly loosen the filler cap and relieve the pressure from the cooling system. €...
  • Page 22 2 - Safety Electrical Safety During Sprayer Use Beware of overhead power lines! DANGER € DANGER: Operating agricultural machinery near power- lines presents a potentially fatal hazard. It is the ELECTROCUTION responsibility of the operator to make sure that minimum safe clearances are strictly observed, in particular when transporting the implement,spraying, raising, tilting or lowering the boom.
  • Page 23 Description Introduction The SARITOR self propelled sprayer sets a new standard in broad acre spraying. First impression of the all new SARITOR is the well balanced appearance of a dynamically integrated modern HARDI sprayer with the rugged prime mover from Miller.
  • Page 24 3 - Description General Info View 1 1. Engine Hood 8. Left Fuel Tank 2. Main Cab 9. Left Transport Bracket 3. Rinse Tank 10. Work Lights 4. Main Tank 11. Air Box 5. Boom Centre 12. Right Transport Bracket 6.
  • Page 25 Your vehicle is fitted with FOUR identification plates, located on the engine powerplant, the rear of the cabin and also on the fluid pack. The reference number on the plate will help you and your HARDI Dealer to clearly identify your machine and assist in the correct supply of spare parts and service information.
  • Page 26 Please take the time also to fill out your warranty form and return it to HARDI Australia within fourteen days of delivery.
  • Page 27 3 - Description In-Cab Controls and Features Electronic Control Units AgLeader Insight Display The AgLeader InSight display is truly the hub of your precision spraying operation. It allows you to record every activity that happens in your field and provides you with real-time information - everything from boundary mapping to historical application maps.
  • Page 28 3 - Description Right Side Controls There are several panels located on the right side console that contain switches or control knobs. Know the location and function of each switch and knob before starting operation of this vehicle. Depending on your model and the options your vehicle is equipped with, some of the switches may be replaced with blank switch covers.
  • Page 29 If the display makes a “beeping” sound for longer than 1 second, the self test failed. Users can attempt to rectify the fault by restoring factory defaults. See configuration menu for details in the CanTrak user guide supplied with your machine. If the fault persists, contact your HARDI dealer for guidance. 3. 7...
  • Page 30 It is possible to display speed derived from a GPS module with an NMEA 0183 output - interfaced via the display’s RS232 port. Contact your HARDI dealer for further information. The following is an explanation of 2 commonly used monitoring modes. For other modes of operation see the CanTrak user guide supplied with your machine.
  • Page 31 3 - Description The Quad Display Quad display mode provides 4 gauges. To select it, press any of the keys 1 to 4 to show the top level button bar and then key 2. Repeat presses of key 2, cycle the display around 3 separate quad screens: 4 digital gauges, 4 analogue gauges and 4 alternative analogue gauges.
  • Page 32 Optional power cords that plug directly into the power strip are available with either cigarette lighter style adapters or individual key switched or unswitched power wires. See your HARDI dealer for ordering. The power strip is located to the right of the operators seat next to the side window.
  • Page 33 3 - Description Cabin Access Ladder Easy access to the main cabin is via a hydraulic operated access ladder. The ladder raises up for crop clearance during transit. ÷ Note: When parking brake is applied the ladder will automatically lower and raises automatically when parking brake is disengaged.
  • Page 34 3 - Description External Features Main Tank Level Indicator The fluid level in the main tank is displayed by a simple float and counter weight device. As the fluid level in the tank changes, a float inside the tank pulls a piece of nylon string and operates the indicator inside the sight gauge on the front left corner of the sprayer.
  • Page 35 Main Tank Valve, etc Further details are covered in the operation section of this manual. Filters (HARDI Cyclone Filter) Filters are an important part of the sprayer's fluid system. They remove debris and minimise down time due to blockages. The basic filters on the sprayer are as follows: •...
  • Page 36 3 - Description 2 inch and 3 inch Quick Couplers The quick couplers used for filling of the Main Tank and Rinse Tank are located under the cabin access ladder behind the left side fuel tank. The smaller (2 inch) yellow handled quick coupler is used for filling of the rinse tank.
  • Page 37 3 - Description EFC Section valves A central component of the sprayer’s fluid system is the group of electrically controlled ‘Section valves’ located on the boom centre at the rear of the machine. The section valves each control one section of the boom (up to 8 sections), they can be switched on or off individually or as a group and are remotely controlled from the cabin.
  • Page 38 3 - Description Boom μ Attention: Important information on Safety, Operation and Maintenance specific to your boom configuration is detailed in the “Boom Operators Manual” supplied with your sprayer’s documentation. It must be read and fully understood by anyone intending to operate this equipment. Failure to do so could result in serious personal injury or death.
  • Page 39 3 - Description Boom Lock-In Mechanism To improve boom ride during transport, a lock-in mechanism is fitted to the boom which allows the boom to be hydraulically locked into position when folded. Boom Lift Accumulators To absorb shock within the paralift, accumulators are plumbed into the hydraulic lift circuit. These accumulators reduce boom wear by restricting the sudden forces encountered when travelling over undulating terrain or when using an Auto Height system.
  • Page 40 3 - Description 3. 18...
  • Page 41 • -Carry a mobile phone on you for emergencies. • -Dis-connect the power and clear the area of any flammable material before using an arc welder. • -If any procedure is unclear or requires facilities which are not available, refer the job to your HARDI dealer. 4. 1...
  • Page 42 4 - Set-Up Before operating the sprayer Before operating the sprayer for the first time, it is recommended to apply a film of Castrol Rustillo, Shell Ensis or a similar product to help protect the sprayer’s baked enamel and metal surfaces from premature dis-coloration. Another notable advantage of using this kind of product straight away is that they can help prevent chemical particles from adhering to the sprayers external surfaces and therefore cleaning and de-contamination becomes a much easier process.
  • Page 43 SARITOR 4800 AgLeader Setup Process ÷ The information given in this manual for the setup of the AgLeader system is based on general HARDI specific setup requirements. Should users require further information or troubleshooting information, please refer the InSight User Manual (P/No. 2002877) 1.
  • Page 44 4 - Set-Up Tool Icon The set-up menu provides several areas of setup, the main areas of concern with the HARDI Saritor are; • Grower Field Management • Application Setup • Console • GPS Guidance • Field Notes Grower Field Management It is necessary to setup parameters for the grower field and season details, this is carried out under grower field management.
  • Page 45 4 - Set Up Field Notes Field notes allows the operator to setup symbols / markers that allow obstacles (trees, rocks, etc) to be mapped into the field. For further information on Field Notes Setup refer to the InSight User Manual page 35 Notes Icon This icon allows viewing of reports for Grower, Field or Product Run Icon...
  • Page 46 4 - Set-Up Adjust Left Hand Armrest Loosen the knob (A) on the front outer side of the armrest and adjust to desired position. Retighten the knob to hold in position. Steering Column Tilt Pressing down on the foot pedal at the base of the steering column allows you to tilt the steering column toward or away from you.
  • Page 47 4 - Set Up Radio/Cassette/CD AM/FM/CD Stereo Receiver The receiver features a digital display, clock, alarm, seek, tune, AM/ FM1/FM2/FM3/WX preset memories, auto station select programming, power button, push button bass/treble/balance, volume adjust, display dimmer and auxiliary input for iPOD or MP3.
  • Page 48 4 - Set-Up 4. 8...
  • Page 49 • Fold down rotating beacon on roof and fold down antenna into clip to reduce overall height. • Turn off battery isolator. • All drivers transporting HARDI product must hold relevant permits and licences and obey state and federal laws in relation to maximum load capacities, driving conditions and log book entries.
  • Page 50 5 - Operation Towing ÷ Note: Contact your dealer for proper towing procedure. Failure to do so can cause severe damage to the drive system. If the vehicle must be towed and the vehicle has lost engine and/or hydraulic system power, the parking brakes will automatically apply.
  • Page 51 5 - Operation Cabin Switches and Controls Vehicle Lighting Switches The lights on the vehicle are controlled by four separate switches in the overhead console of the cab. These switches are: Hazard Lights (Switch A) • Push the top of the switch in to turn the two front and two rear hazard lights on.
  • Page 52 5 - Operation Heater and Air Conditioner Controls The fan controls the amount of air coming out of the louvers. The fan speed control knob has three speed positions and a off position. Off is provided for cold weather start-up before the engine and heater comes up to operating temperature.
  • Page 53 5 - Operation Cabin Ingress / Egress Cab door lock and handle The outside door handle is equipped with a key lock. This lock uses the same key as the ignition. Push the button to open the door from the outside. Interior door handle The inside door release is a squeeze release located on the centre bar.
  • Page 54 5 - Operation Overhead Console (Engine and Hydraulic System Monitor) Several engine and hydraulic functions are continually monitored by the system. This display shows both red and amber lights and sounds a buzzer. The buzzers have “priorities.” A continuous buzzer is a problem which needs immediate attention. When the ignition key is in the start position, all the lights on the panel will come on.
  • Page 55 5 - Operation In addition to alerting the operator to system faults, this light is used in diagnostic operation. The light flashes the various 3 digit fault code sequence when used in the onboard diagnostic mode. Windshield Wiper/Washer Switch The windshield wiper can be stopped on either side of the windshield, depending on when the switch is returned to the off position.
  • Page 56 5 - Operation Track Width Alteration - Leg Widening Controls (Optional Equipment) With this option the axle track width is adjustable from approx. 3050mm to 3800mm depending on crop spacing requirements or transport requirements. There are four separate switches, one to control each axle (FRONT - REAR - LEFT - RIGHT).
  • Page 57 5 - Operation Brake Pedal The brake pedal is located on the right side of the steering column. This pedal is used to slow the vehicle to a smooth stop by applying the disc brakes to all four wheels. Engine Speed Accelerator Pedal BRAKE PEDAL The engine speed accelerator pedal is located on the right side of the steering column next to the brake pedal.
  • Page 58 Note: Hydraulic pressure is required to disengage the parking brake. If the engine and/or hydraulic system are inoperable and the machine must be moved, special procedures must be followed to disengage the park brake. Contact your HARDI dealer for these procedures. 5. 10...
  • Page 59 5 - Operation Product Pump ON/OFF Switch The Product Pump ON/OFF Switch is a two position rocker switch. Push the top of the switch to turn the pump ON. Push the bottom of the switch to turn the pump OFF. CAUTION: Make sure windows and doors are closed before operating boom fold...
  • Page 60 5 - Operation Rinse Mode Selector Knob The rinse mode selector knob controls four separate rinse modes. • Spray Mode • Tank Rinse Mode • Tank Empty Mode • Boom Rinse Mode ÷ Note: Spray Mode must be selected for filling and spraying operations.
  • Page 61 5 - Operation AgLeader Insight Display 1. HOME 2. MENU 3. BRIGHTNESS 4. SUMMARY 5. RUN The AgLeader InSight display is truly the hub of your precision spraying operation. It allows you to record every activity that happens in your field and provides you with real-time information - everything from boundary mapping to historical application maps.
  • Page 62 5 - Operation Saritor Section Grip Controller The Section Grip Controller is used to control functions for spraying and boom operation such as boom height control and spray section On/Off control. The grip controller is used together with the InSight display panel for spray functions. For further information please refer to the AgLeader Insight Manual supplied with your sprayer.
  • Page 63 5 - Operation Common Operations FTZ FORCE Boom control μ Attention: The following information is intended as a general guide only. For detailed Safety, Set-up, Operation and Maintenance information for your specific boom configuration please refer to your individual FTZ Boom Operators Manual supplied with your sprayer.
  • Page 64 5 - Operation Alternative boom width In some cases it is possible to spray at half the normal working width by operating the sprayer with the boom in the half folded position. To do this, unfold the inner sections only by pressing switch. Remember to turn off the outer section valves on the spray control box.
  • Page 65 5 - Operation Operational check for EFC operating unit ÷ Note: Before spraying, the EFC operating unit must be checked using clean water (without chemicals). To check operation of the EFC operating unit: • Select the correct nozzle for the spray job by rotating the TRIPLET nozzle bodies, and make sure that all the nozzles are the same type and capacity.
  • Page 66 5 - Operation Liquid system Filling of water The tank should normally be filled 1/3 with water before adding chemicals. Always follow the instructions on the chemical label. ± WARNING: If the sprayer is put aside with liquid in the main tank all liquid control valves must be closed.
  • Page 67 5 - Operation Chemical induction by HARDI TurboFiller Turbo Filler Manifold Controls Chemical container cleaning lever The upper lever located to the left of TurboFiller are used for two purposes: When TurboFiller lid is open: For cleaning empty containers. Put container over the rotating flushing nozzle in the middle of the TurboFiller to rinse inside of the container.
  • Page 68 5 - Operation PH6 Scienco Pump Chemical Transfer The Scienco PH6 pump is used for chemical transfer from small or large chemicals containers ÷ Fittings are sourced by operator to suit their particular choice of fitting and are not supplied with the sprayer.
  • Page 69 5 - Operation Agitation Variable Agitation control The Agitation ON/OFF Switch is a two position rocker switch located on the right side console panel inside the cab. Push the top of the switch to turn agitation ON. Push the bottom of the switch to turn agitation OFF. ÷...
  • Page 70 5 - Operation Filters Cyclone Filter The Cyclone Filter and Multi Section Filter allow the impurities in the spray liquid to by-pass the filter mesh and be re-circulated back to the tank via the return flow. In the event of unplanned fluid system maintenance whilst spraying, the operator can close the main electrically operated suction valve at the fluid control box and the agitation control switch in the cabin to ‘OFF’...
  • Page 71 5 - Operation In-Field Spraying Operation • Make sure that the rotary fluid dial is selected to the ‘Spray Mode’ position. • Check the manual agitation valve (located behind the storage box on the right hand side of the vehicle) is positioned correctly, according to the chemical container label, re- agitation level required.
  • Page 72 5 - Operation Cleaning Introduction The best performance and service life can be expected when the sprayer is properly cleaned and maintained. Clean sprayers are safe and ready for action. Clean sprayers are less likely to be damaged by pesticides and their solvents. €...
  • Page 73 5 - Operation Rinse System The Saritor offers a simple yet effective rinse system. It allows for all essential components of the fluid system to be cleaned by choosing one or more rinse modes on the rinse mode selector knob. The rinse mode selector knob controls four separate rinse modes;...
  • Page 74 5 - Operation Rinsing boom and fluid system ± WARNING: In the following scenarios the 3” fill line, filter and ball valve will entrap residue. ± WARNING: In field rinsing can never take the place of a thorough decontamination. Always refer to Chemical suppliers decontamination instructions in combination with “Decontamination”...
  • Page 75 Note: The tank rinse nozzle cannot guarantee a 100% effective cleaning job. It is recommended to clean the tank manually with a long handled brush or high pressure cleaner. ÷ Note: For further information on cleaning and de-contamination please contact your HARDI Dealer or visit our web site at www.hardi.com 5. 27...
  • Page 76 5 - Operation Using the drain valve The 3” Main Tank Valve also acts as a Main Tank drain valve. The drain valve is located and operated from the large yellow lever (B) just behind the main access ladder. To drain the Main Tank contents, remove the camlock cover (C) and open the valve with handle(B) If draining residues, (for example: liquid fertiliser) into a reservoir, a snap-coupler and hose can easily be connected to the 3inch drain...
  • Page 77 • Carry a mobile phone on you for emergencies • Dis-connect the power and clear the area of any flammable material before using an arc welder • If any procedure is unclear or requires facilities which are not available, refer the job to your HARDI dealer. 6. 1...
  • Page 78 ÷ Note: Due to on-going development the parts information at www.agroparts.com may not currently contain all the spare parts drawings specific to your product. Please contact your HARDI dealer for further information and updates. Lubrication General info To avoid contamination from dirt and condensed water, always keep lubricants clean, dry and cool - preferably at a constant temperature.
  • Page 79 6 - Maintenance Regular Interval Servicing 10 Hourly Servicing 10 hours service - Nozzle filters Check and clean. 10 hours service - Cyclone & MultiSection filters Cyclone Filter & MultiSection Filter The Cyclone Filter allows the impurities that exist in the spray liquid to by-pass the filter mesh and be re-circulated back to the tank via the return flow.
  • Page 80 6 - Maintenance 50 Hourly Servicing Fill with clean water, operate all functions and check for leaks using higher spray pressure than normal. Check nozzle spray patterns visually using clean water. € DANGER: To avoid spray solution draining from the main tank and possibly hitting the operator, make sure suction, agitation and return valves are ‘OFF’...
  • Page 81 6 - Maintenance Occasional maintenance General info The maintenance and renewal intervals for the following will depend very much on the conditions under which the sprayer will be operated and are therefore impossible to specify. Level Indicator Cord Replacement If the cord on the level indicator has to be changed, the float guide pole is removed: 1.
  • Page 82 6 - Maintenance Boom Tube Fittings Poor boom tube sealing is usually caused by; • Missing O-rings or gaskets • Damaged or incorrectly seated O-rings • Dry or deformed O-rings or gaskets • Foreign objects To prevent leaks follow these guidelines; •...
  • Page 83 6 - Maintenance Tyre & Wheel Fitting Tyre Fitting Should it be necessary to replace tyres, it is recommended to leave this to a specialist! € DANGER: Tyre changing is a dangerous task that should never be attempted without proper training and safety equipment.
  • Page 84 6 - Maintenance EFC distribution valve service ÷ Note: The valves are numbered from Left to Right on the sprayer when viewing the sprayer from the rear, and the power harness connections are also numbered Left to Right in a similar fashion. Section valves removal procedure.
  • Page 85 • Remove four screws (A) • Separate body (E) from valve motor (F) • Replace the worn parts of the valves using kit available from your HARDI dealer (G) • Re-assemble in the reverse order. Cone check/renewal for Pressure Regulation Valve If it becomes difficult to build up sufficient pressure or if pressure fluctuations occur, it may be necessary to renew cone and cylinder.
  • Page 86 6 - Maintenance Off-season storage Off-season storage program When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the sprayer for longer periods, it can reduce the life of the individual components. To preserve the sprayer intact and to protect the components, carry out following off-season storage program.
  • Page 87 6 - Maintenance Checks & Adjustments General info The maintenance and renewal intervals for the following will depend very much on the conditions under which the sprayer will be operated and are therefore impossible to specify. Boom Adjustments Please refer to the Force (FTZ) Boom Operator Manual for all boom adjustment procedures. Prior to making boom adjustments, make sure the following tasks have been carried out;...
  • Page 88 6 - Maintenance Front Brake Caliper - If Fitted Removal ÷ Note: All the caliper mounting bolts have Loctite applied to them. Clean/remove the old Loctite from the bolt threads. Be sure to apply new Loctite 272 when reassembling the bolts. 1.
  • Page 89 6 - Maintenance Bleeding The Brakes After all the brakes have been replaced, bleed the brakes as follows: 1. Chock wheels to prevent any movement 2. Get a piece of clear hose that will slip over the bleeder (located at the top of each caliper) and reach a container on the ground.
  • Page 90 6 - Maintenance Reassembly 1. Reassemble the brake caliper to the differential housing. Apply Loctite 272 to the upper and lower mounting bolts. Reassemble all four bolts. 2. Reattach the brake line to the caliper. 3. Repeat this procedure to replace the brake pads on the other three calipers of the differential. After all the brake pads have been replaced, the air must be bled from the brake lines.
  • Page 91 6 - Maintenance Steering Toe-In Adjustment Check and adjust the steering toe in as follows: ÷ Note: Be sure that the steering cylinders have been rephased before proceeding. 1. Measure each steering cylinder rod to be sure rod is in the centre of the stroke measured from the cylinder barrel to the shoulder on the rod where the threads start.
  • Page 92 6 - Maintenance 4. Measure from the mark at one of the holes to the front mark on the rim at the opposite side of machine. 5. Measure from the same mark to the rear mark on that rim. 6. These measurements should be equal. 7.
  • Page 93 6 - Maintenance Transmission Fluid Level Refer to the Transmission Manual that is supplied with your vehicle for all maintenance required on the transmission. Check the transmission oil level daily. Rear Differential Oil Level Check Locate the level plug on the backside of the rear differential. Clean the area around the plug and remove it to check the oil level.
  • Page 94 6 - Maintenance Differential Output Shaft Nuts Check torque every 50 Hours of operational use • Locate the nuts holding the brake discs to the shafts on each side of the rear differential. • Torque each nut to 100 ft/lbs (136Nm). Steering Cylinder Ball Joints Locate the grease fittings on the base end and the rod end ball joints of each steering cylinder.
  • Page 95 6 - Maintenance Hydraulic Oil filter (Change Every 400 Hours of operation or when Hydraulic Oil is changed) • The hydraulic oil filter is located under the engine toward the front of the frame. • Place a container under the filter and filter head to catch any oil when removing the filter.
  • Page 96 If the total carbon deposit exceeds 2MM (1/16 inch), clean and inspect the air compressor cylinder head, the valve assembly and the discharge line. Replace if necessary. Contact your HARDI dealer for proper procedures Periodically drain the water from the air tank to prevent corrosion inside the tank.
  • Page 97 6 - Maintenance Radiator, Oil Cooler, Charge Air Cooler and Air Conditioning Condenser Heat Exchangers € DANGER: Do not open the hood while the engine is running. Doing so could result in serious injury from contact with moving parts. Unlatch and raise the hood up to gain access the engine. Refer to “Raising and Lowering Hood”...
  • Page 98 6 - Maintenance Coolant Level Check The level of coolant in the radiator can be checked at the sight gauge located in the top tank on the rear (engine) side of the radiator. Coolant should be visible in the sight gauge. Add Coolant If the coolant level is low, allow the engine and radiator to cool before attempting to open the radiator cap on the tank.
  • Page 99 6 - Maintenance Engine Maintenance General Information Refer to the Cummins Operation and Maintenance Manual for all engine maintenance procedures and maintenance schedules not covered in this manual. Engine Oil and Filter Change the engine oil and filter as described in the Cummins Operation and Maintenance Manual.
  • Page 100 6 - Maintenance Secondary Fuel Filter Change the secondary filter as required. The secondary fuel filter is located directly to the rear of the water separator. Drive Shaft Universal Joints Locate the grease fittings on each end of the drive shaft between the transmission and the rear differential.
  • Page 101 6 - Maintenance Front Wheel Hub Bearings Each of the front wheel hubs has a grease fitting located in the wheel hub. Clean off the grease fitting before attaching the grease gun. Use good quality wheel bearing grease in the wheel hubs. Do Not over grease or seal damage may result.
  • Page 102 6 - Maintenance Periodically check the evacuator valve on the front of the air cleaner cover to make sure it is closing and sealing when the engine is running. If the evacuator valve does not close and seal properly it must be replaced.
  • Page 103 6 - Maintenance Maintenance Schedule Review the following maintenance schedule regularly to determine when maintenance is required. Record the maintenance on the following pages whenever it is performed. Consult the other maintenance sections of this manual for proper maintenance procedures. Service to be Performed INTERVAL + - PERFORM AT INITIAL BREAK IN...
  • Page 104 6 - Maintenance Maintenance Record Date Service Performed 6. 28...
  • Page 105 6 - Maintenance Maintenance Record Date Service Performed 6. 29...
  • Page 106 6 - Maintenance 6. 30...
  • Page 107 To achieve the best possible service from your HARDI sprayer always make sure that: • Hydraulic system components are maintained and kept clean (keep hose couplings up out of the dirt and covered when not in use to prevent moisture contamination).
  • Page 108 7 - Fault Finding Hydraulic system Fault Possible cause Suggested action No boom movements when activated. Insufficient hydraulic pressure. Check oil pressure - min. 130 bar, max. 160 bar. Check hydraulic oil level. Insufficient oil supply. Oil flow must be min. 10 l/min. and max.
  • Page 109 7 - Fault Finding Pressure increasing. Boom nozzle filters becoming blocked Clean all filters. Formation of foam. Air is being sucked into system. Check tightness/gaskets/O-rings of all fittings on suction side. Excessive liquid agitation. Reduce agitation Make sure that returns inside tank are present.
  • Page 110 The Pressure Transducer and Flow sensor are critical in maintaining correct display readouts of flow and pressure. For correct procedure of testing contact your Hardi dealer. This image illustrates the location and function of the main sensors on the sprayer.
  • Page 111 7 - Fault Finding Engine Trouble Shooting Engine will not crank Check that the drive control lever is in Neutral. Check that Neutral start switch is working properly. Check that Starter Relay in fuse box is working prop- erly. Coolant temperature too high Clean air inlet screens.
  • Page 112 7 - Fault Finding The CANtrak Engine Monitor will display fault codes with a SPN and FMI number. These numbers correspond with the codes on the following pages. Use these codes to determine corrective action. Lamp- Reason For Fault Effect (Only Course Of Action Color When Fault Code Is...
  • Page 113 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) YELLOW High voltage de- Default value used for cool- Call Cummins Service. tected at the cool- ant temperature. Possible temperature white smoke. No engine signal pin.
  • Page 114 7 - Fault Finding LampCol- Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) YELLOW Low voltage detected Possible white smoke. Call Cummins Service. intake manifold Default value used for temperature signal intake manifold tem- pin. perature. No engine protection for intake manifold temperature.
  • Page 115 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action When Fault Code Is Active) Engine speed signal in- Fuel to the injectors dis- Over speed from hydro- dicates engine speed abled until the engine static braking or down has exceeded the over speed falls below the en- hill operation.
  • Page 116 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) YELLOW Injector solenoid valve Engine can misfire or Call Cummins Service. cylinder #3 open circuit. run rough. YELLOW Injector solenoid valve Engine can misfire or Call Cummins Service.
  • Page 117 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) 1 or 18 RED Engine oil pressure sig- Decrease in power and Check level. nal indicates oil pres- speed with increasing Change oil filter. Call sure below the very low time after alert.
  • Page 118 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) 0 or 16 YELLOW Voltage detected at No effect on perfor- Disconnect all after- power supply mance. cause market add on wires pins of the engine har- damage to the fuel lift to (+) terminal.
  • Page 119 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Active) 0 or 16 YELLOW High battery volt- Light will stay on Check alternator output. age detected at until problem is Check the battery con- the ECM.
  • Page 120 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) 1378 11 or YELLOW Engine is due for oil and No effect on perfor- Change oil and filter. filter change. mance. Maintenance Call Cummins Ser- reminder only.
  • Page 121 7 - Fault Finding LampCol- Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) 1141 YELLOW Unintended fuelling in cylin- Engine will shut down. Call Cummins Service. der number 2. 1142 YELLOW Unintended fuelling in cylin- Engine will shut down. Call Cummins Service. der number 3.
  • Page 122 7 - Fault Finding Lamp- Reason For Fault Effect (Only Course Of Action Color WhenFault Code Is Active) 2292 YELLOW The fuel flow demand is high- Possibly hard to start. Check for high inlet re- er than expected. Low power. Possible en- striction.
  • Page 123 7 - Fault Finding LampColor Reason For Fault Effect (Only Course Of Action WhenFault Code Is Active) 2347 2790 YELLOW/ High turbocharger Fuel is limited in an at- Check for air intake NONE compressor outlet tempt to decrease the leaks. Call Cummins Ser- temperature has been calculated turbocharger vice.
  • Page 124 7 - Fault Finding DirectCommand TroubleShooting Guide DirectCommand Liquid TroubleShooting Guide Pre-Liquid Application Page 1/10 Checklist Is the firmware on the monitor Upgrade monitor and module firmware and modules current? Will configuration load on Run See Configuration will not load - Page 3 Screen? Do the boom indicators on the See Boom Indicators on Run Screen...
  • Page 125 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 2/10 Boom sections turning ON/OFF automatically? Are the boom sections turning See AutoSwath - Page 9 ON/OFF automatically when using AutoSwath? DirectCommand Liquid TroubleShooting Guide Page 3/10 Configuration will not load Refer to General>Grower and Field Is there a Grower and Field Management portion of Insight Manual...
  • Page 126 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Boom Indicators on Page 4/10 Run Screen Is AutoSwath turned off? Turn AutoSwath off Enter manual ground speed under Wrench>Application>Spped Input Settings Is ground speed registering on Insight? then create new region Enter target rate on Run Screen for Is there a target rate set in the each product being applied...
  • Page 127 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 5/10 Booms do not turn ON Is the boom valve cable connected to the boom port Plug boom valve cable into Boom port on of Liquid Control Module? Liquid Control Module Is there voltage on the appropriate pins? Check continuity in boom valve cable...
  • Page 128 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 6/10 Product not applying Is there product in the tank? Fill tank Check connections and make sure there is power at control valve connection Is the control valve opening? (See table below) Inspect Pump Is the pump running? Have you inspected any...
  • Page 129 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 7/10 Insight does not register flow Check tag on flow meter for flow meter cal pls/gal Do you have the correct flow *Raven Flow Meter - divide flow cal by 10 meter cal number entered in Controller Settings? *NH3 application use flow meter cal pls/gal as well...
  • Page 130 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 8/10 Rate is erratic If you use Manual Vlave Increase Response Threshold or Decrease PWM Gain Control, does flow still until rate smoothes out fluctuate? Does the Control Valve Inspect Control Valve OPEN/CLOSE using Manual Valve Control? Replace Flow Meter...
  • Page 131 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 9/10 AutoSwath Are GPS Offsets correct? Check GPS Offsets Do booms turn ON See Turn On LookAhead in notes below at correct time? Do booms turn OFF See Turn On LookAhead in notes below at correct time? Replace Boom Valves Turn ON...
  • Page 132 7 - Fault Finding DirectCommand Liquid TroubleShooting Guide Page 10/10 CONTROL MODULE WARNINGS Liquid Module: [MAIN, AUX & AGITATE] Pressure Sensor Failure Cause: Pressure reading above 130PSI or below 0 RATE NOT RESPONDING Cause: The actual rate has been more than 30% off the target rate for more than 6 mins OPERATING AT MINIMUM FLOW RATE SETTING Cause: The calculated product flow...
  • Page 133 8 - Technical Specifications General A75 Specifications ENGINE Cummins QSB 6.7 litre 90 Series - ERV TRANSMISSION Allison 6 Speed Horse Power DIFFERENTIAL JCB w/On The Go Differential Lock FINAL DRIVE Drop Box PRODUCT TANK 4800 litres Polyethylene Tank RINSE TANK 454 litre Polyethylene SUSPENSION Automatic Adjust Air Bag w/Sway Control...
  • Page 134 8 - Technical Specifications Weight (Both Tanks) Empty Full Front Axle: 5450 6450 Rear Axle: 7000 11350 Weight total: 12450 17800 *Weights in folded position and 1/4 full of fuel All weights in Kilograms (Kg.) 8. 2...
  • Page 135 8 - Technical Specifications Tyres Refer to original tyre manufacturer specifications for all information on tyre load ratings, pressures and maximum recommended speeds. The following information is provided for general reference only. TYRE SIZE FRONT REAR 380/90 R46 49 PSI (340 KPa) 78 PSI (540 KPa) 520/85 R38 29 PSI (200KPa)
  • Page 136 Donaldson P550388 CASTROL AWH 68 FINAL DRIVE (Fairfield) 85W/140 GEAR LUBE OIL CASTROL EPX 85W-140 CAB VENTILATION AIR - Hardi - 29039004 Recirculation AIR - Standard Hardi - 27840904 AIR - Charcoal Hardi - 27841004 Recommended Coolant Cummins PGXL Coolant...
  • Page 137 8 - Technical Specifications Electrical connections for InSight Liquid Control Box Boom Junction Box Pin # Function 37 Pin Male 37 Pin Female Yellow / Grey Green / Black Section 13 positive Pink / Blue Pink / Blue Section 11 positive Grey / Blue Grey / Blue Section 11 negative...
  • Page 138 8 - Technical Specifications When connecting an optional function into the EFC distribution box be aware that the maximum current for every connection is 2 Amp. The total current draw allowed for the whole connector box may not exceed 10 Amp. Remember that as a rule the sprayers internal wiring is colour coded: Blue............= - Negative Brown..........= + Positive...
  • Page 139 8 - Technical Specifications Boom hydraulics Hillside Fold Manifold Schematic A1 B1 A2 B2 A3 B3 A4 B4 8. 7...
  • Page 140 8 - Technical Specifications Hydraulic Oil Recommendations It is important that a quality oil be used to insure proper longevity of hydraulic components. Following is the minimum specifications for hydraulic oil to be used on this sprayer. Typical Characteristics ISO Classification HV-68 Viscosity, cSt @ 40°...
  • Page 141 8 - Technical Specifications Tightening Hydraulic Fittings € DANGER: Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes and nozzles which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks.
  • Page 142 8 - Technical Specifications Torque Specifications ÷ Note: Use these torque values when tightening fasteners (excluding: locknuts and self tapping, thread forming and sheet metal screws) unless specified otherwise. All torque values are in lb-ft except those marked with an (*) which are lb-in (for metric torque value Nm, multiply lb-ft value by 1.355 or for lb-in multiply by 0.113).
  • Page 143 Further information HARDI spare part and technical support HARDI Australia continues to invest heavily in research and development of sprayer technology to bring the best and most innovative spray products to the Australian market. In addition our spare parts and field support staff are working closely with our regional dealer network to provide you with the best after sales service and technical advice available.
  • Page 144 8 - Technical Specifications AutoSteer Hose Connections The required hose connections are as follows; • Connect equal length hoses between A & B ports on Hyd Control Block to Orbiter unit • Connect Pressure Hose with 90 deg elbow on to straight end of tee piece with press sensor fitted. Connect straight end of hose to P port on Orbiter •...
  • Page 145 8 - Technical Specifications Liquid Control Box Connections BOOM PLUG BOOM IN PLUG 6-10 BOOM IN PLUG Plugs into 26013404 Cable - Boom Valve Modules to Liquid Product Module Cable Part Number 26013004 Liquid Control Box Cable Assembly Diagrams SHEET 1 of 5 8.
  • Page 146 8 - Technical Specifications Plugs into 26013004 PWR 3 PWR 4 Liquid Control Box Cable Assembly Diagrams Cable - External Power Cable Part Number 26013404 SHEET 2 of 5 8. 14...
  • Page 147 8 - Technical Specifications J2 Plug AUXILIARY PLUG BOOM PLUG CHANNEL 1 PLUG BOOM PLUG Cable - Boom Valve Modules to Liquid Product Module from AgLeader Interface Board Cable Part Number 26013204 Liquid Control Box Cable Assembly Diagrams SHEET 3 of 5 8.
  • Page 148 8 - Technical Specifications J3 Plug J4 Plug Y-Splice Adapter Plug Cable - DAH Interface Board to AgLeader Interface Board Cable Part Number 26012904 Liquid Control Box Cable Assembly Diagrams SHEET 4 of 5 8. 16...
  • Page 149 8 - Technical Specifications J3 Plu Fit Terminator to white plug CAN BUS PLUG Y-Splice Adapter Cable - Liquid Control Module CAN BUS Cable Part Number 26013904 Liquid Control Box Cable Assembly Diagrams SHEET 5 of 5 8. 17...
  • Page 150 8 - Technical Specifications Joystick Interface Connections AUXILIARY INPUT MODULE J1 Plug SWITCH A CAN BUS RADAR SWITCH B 26014304 26013104 26015104 26014004 PWR 3 PWR 4 RELAY 26014104 Cable - Joystick Interface Board to Auxiliary Input Module Cable Part Numbers 26014204 26014304 26013104 26014004...
  • Page 151 Speed Switch B Transmission 12-way 40-way connector connector Spray Unit Boom in Boom out Power Boom in Boom out AG Leader Interface (HARDI) Fluid Junction PCB (HARDI) Hydraulic Optional Tank DAH PCB Pressure Boom Control Flowmeter Junction Box Gauge sensor...
  • Page 152 8 - Technical Specifications Liquid System Diagram Saritor Liquid System Main Tank Supply - Suction Fluid under pressure 1 Main Tank 24 Bypass Valve (optional) Rinse Tank Supply / External Fill 2 Rinse Tank 27 Flojet Pump 3 Internal Tank Cleaning Nozzle Chemical Induction 28 External Cleaning Device 4 Agitation Nozzle...
  • Page 153 • The judgement of HARDI® in all cases of claims under this warranty shall be final and conclusive and the purchaser agrees to accept its decisions on all questions as to defect and to the exchange of any part or parts.
  • Page 154 HARDI® at it’s head office. • Any pump replacement must be approved in advance by the Service Manager. • Claims under this policy must be filed with HARDI® within thirty (30) days of work performed or warranty shall be void.
  • Page 155 10 - Risk Assessment Entanglement RISK ITEM RISK ASSESSMENT CONTROL MEASURE • • – If in contact with an • Can anyone’s hair, clothing, Operators to make sure jewellery, cleaning exposed rotating shaft guards are in gloves, appropriate brushes, rags or other place –...
  • Page 156 10 - Risk Assessment Crushing RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Can anyone be crushed due to: • Material falling off the • Operator to make sure all parts • - If improperly secured plant properly secured – visual on sprayer inspection required before start-...
  • Page 157 10 - Risk Assessment Electrical RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Can anyone be burned or injured by electric shock • Plant contacting live • Yes • Operator must be aware of electrical conductors any electrical conductors present (overhead, on ground or in ground) in the area of the field being sprayed or travelling to or...
  • Page 158 10 - Risk Assessment Pressure RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Can anyone come in • – If pressure hoses burst • Operator to inspect (before contact with fluids/gases due to damage or improper start-up) all hoses for under high pressure due fittings damage and improper to plant failure or misuse...
  • Page 159 If in doubt, always consult manual or an authorised HARDI representative Operator should take care when • Other factors not • Yes - Head Clearance when using ladder...
  • Page 160 10 - Risk Assessment Other Hazards RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Can anyone be injured or suffer ill-health from exposure • Chemicals • - Due to spills or • Personal protection equipment failure equipment must be worn. Inspect all hoses, guns, fittings and clamps and replace if worn.
  • Page 161 10 - Risk Assessment Environment RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Does the location of the plant: • Affect safety in the area • - Toxicity level of product • Be aware of withholding where it is located? used will determine the level suitability of periods and task of hazard...
  • Page 162 10 - Risk Assessment Systems of Work RISK ITEM RISK ASSESSMENT CONTROL MEASURE • Do the systems of work • • Operators to have Standard present a concern? Operating Procedures in place for all processes encompassing before, during and after spraying •...