Belarus 1822.3 Operator's Manual
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Belarus 1822.3 Operator's Manual

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BELARUS
1822.3/1822 .3
2022.3/2022 .3
2022.3-0000010 OM
OPERATOR'S MANUAL
2012
https://tractormanualz.com/

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Summary of Contents for Belarus 1822.3

  • Page 1 BELARUS 1822.3/1822 .3 2022.3/2022 .3 2022.3-0000010 OM OPERATOR'S MANUAL 2012 https://tractormanualz.com/...
  • Page 2 In view of P/A “MTW” policy directed to constant upgrading of produced goods, the construction of some units and parts of Belarus tractor may undergo changes which are not reflected in present edition. The detailed information may be obtained from “BELA- RUS”...

  • Page 3: Table Of Contents

    2.7.4 Description of testing the integrated indicator performance ........35 2.8 Steering..........................35 2.8.1 General information ...................... 35 2.8.2 Switching of reverse box valve on tractors “BELARUS-1822 .3/2022 .3” .... 36 2.8.3 Steering wheel adjustments..................36 2.9 Parking brake control....................... 37 2.10 Handle to kill the engine....................
  • Page 4 2.19 Seat and its adjustments....................58 2.19.1 General information ....................58 2.19.2 Belarus seat adjustments................... 58 2.19.3 BELARUS seat installation for operation on reverse ..........59 2.19.4 “Grammer” seat adjustments..................60 2.20 Controlling drive of transmission hydraulic system pump .......... 61 2.21 Controlling pneumatic system compressor ..............
  • Page 5 3.7 Front power takeoff shaft....................100 3.8 Brakes ..........................102 3.8.1 General information ....................102 3.8.2 Service brake control of “BELARUS-1822.3/2022.3” ..........103 3.8.3 Service brake adjustment of “BELARUS-1822.3/2022.3”........104 3.8.4 Service brake control of “BELARUS-1822 .3/2022 .3”......... 106 3.8.5 Service brake adjustment of “BELARUS-1822 .3/2022 .3”........108 3.8.6 Parking brake ......................
  • Page 6 2022.3-0000010 OM 3.14.2 Dosing pump ......................131 3.14.3 Steering hydraulic cylinder..................132 3.14.4 HSC oil tank ......................133 3.15 Hydraulic lift linkage (HLL) ..................134 3.15.1 General information ....................134 3.15.2 Oil tank........................137 3.15.3 HLL pump drive......................137 3.15.4 Valve group ....................... 138 3.15.5 Installation and adjustments of position and force sensors of RLL ECS ....
  • Page 7 4.4.5 Technical maintenance after tractor run-in............... 186 4.5 Actions in extreme conditions ..................187 5 COUPLING OF IMPLEMENTS..................188 5.1 General information ....................... 188 5.2 Types of implements coupled with tractor “BELARUS- 1822.3/1822 .3/2022.3/2022 .3”..................190 5.3 Lift linkage........................191 5.3.1 General information ....................191 5.3.2 Three-point rear lift linkage ..................
  • Page 8 227 5.15 Choice and installation of front loader ............... 229 5.15.1 General information ....................229 5.15.2 Safety measures by tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” operation with loader installed..................... 231 5.15.3 Information about mounting holes................233 5.16 Usage peculiarities of special low-speed modification of 2022B.3 – 17/32 ... 235 6 MAINTENANCE ......................235...
  • Page 9 2022.3-0000010 OM 7.4 Possible failures in the electronic control system for rear axle differential lock, front driving axle drive, front power take off shaft, GB reduction gear and instructions for their troubleshooting ........................304 7.5 Possible failures in rear axle and guidelines for troubleshooting ......306 7.6 Possible failures in rear power take-off shaft and guidelines for troubleshooting..
  • Page 10 2022.3-0000010 OM The present manual is designed for studying the structure, operation rules and maintenance of tractors “BELARUS-1822.3/1822 .3/2022.3/2022 .3”. Scrutinize this manual. It will help you to study the rules of correct operation and maintenance. Failure to follow this instruction can lead to operator's injury or a breakdown of a tractor.
  • Page 11 2022.3-0000010 OM Adopted abbreviations and conventional notations: ADL – automatic differential lock; AB – accumulator battery; DL – differential lock; RADL – rear axle differential lock; PLU – pilot lamps unit; FB – fuse block; FC – fast coupling; PTO – power takeoff shaft; PRS –...
  • Page 12 2022.3-0000010 OM The manufacturer uses standard international symbols, regarding application of in- struments and control units. Given below are the symbols with indication of their meanings. — see the manual ; — control manipulations; — brake; — fast; — manual brake; —...
  • Page 13 2022.3-0000010 OM — front screen wiper; — front driving axle drive; — rear screen wiper and — fan; washer; — brake fluid level in main cyl- — air filter clogged; inder tanks; — oil pressure in HSC — engine start; —...

  • Page 14: Tractor Description And Operation

    Low-speed version of the reverse configuration 2022 .3 – 17/32 of BELARUS- 2022 .3 tractor is also intended to operate with units that have active working elements driven from the rear PTO and move at low operating speeds.
  • Page 15 2022.3-0000010 OM Figure 1.1.1 – Tractors BELARUS-1822.3/1822 .3 and tractors BELARUS- 2022.3/2022 .3 with basic configuration Figure 1.1.2 – Tractors BELARUS-2022.3/2022 .3 equipped with FLL and front PTO (for the rest see fig. 1.1.1) https://tractormanualz.com/...

  • Page 16: Technical Specifications

    Main parameters and technical specifications of the chassis are given in table 1.2. Table 1.2 Parameter value for the tractor Parameter “BELARUS” (characteristics) title 1822.3/1822 .3 2022.3/2022 .3 1 Traction class as per GOST 27021 2 Rated traction force, kN 3 Engine ) model -260.9 S2...
  • Page 17 2022.3-0000010 OM Table 1.2 continued Parameter value for the tractor Parameter “BELARUS” (characteristics) title 1822.3/1822 .3 2022.3/2022 .3 9 Distribution of operating weight on ax- les, kg: 2300 / 2310 2890 / 2900 ) on front 4470 / 4530 4330 / 4390...
  • Page 18 2022.3-0000010 OM Table 1.2 finished Parameter value for the tractor Parameter “BELARUS” (characteristics) title 1822.3/1822 .3 2022.3/2022 .3 20 Electrical equipment as per GOST 3940: ) rated supply voltage in on-board power system, V b) rated ignition voltage, V 21 Hydraulic system:...

  • Page 19: Tractor Composition

    2022.3-0000010 OM 1.3 Tractor composition Tractor framework – semi-frame. Undercarriage: front and rear driving wheels, with pneumatic tyres of low pressure. Steering wheels are front wheels. The wheels are twinned by means of spacers. The tractor is equipped with 4-stroke piston six-cylinder inner combustion engine with in-line vertical arrangement of cylinders, with direct injection of diesel fuel and compression ignition, corresponding to environmental requirements of Stage 2.
  • Page 20 The direction of rotation is clockwise when viewed from the shaft end face. The rear power takeoff shaft of BELARUS-1822.3/1822 .3 is continuous two- speed, with soft start-up, it has only basic mode. The direction of rotation is clockwise when viewed from the shaft end face.

  • Page 21: Vibration Level At Operator's Working Place Of Tractor "Belarus- 1822.3/1822 .3/2022.3/2022 .3

    2022.3-0000010 OM The front lift linkage (mounted on BELARUS-2022.3/2022 .3 against order) is a three-point linkage of category 2 under ISO 730 and a linkage 2 under GOST 10677. There are two cylinders 90x250 Drawbar hitches of a lift type: - towing yoke DH 2V –...

  • Page 22: Noise Level At Operator's Working Place Of Tractor Belarus- 1822.3/1822 .3/2022.3/2022 .3

    2022.3-0000010 OM Max. permitted levels of local vibration of tractors 1822.3/1822 .3/2022.3/2022 .3 are provided in table 1.5. Table 1.5 Parameter value in octave band with geometric Name of parameter mean frequencies, Hz Octave band, Hz 16,0 31,5 63,0 125,0...

  • Page 23: Controls And Instruments

    2022.3-0000010 OM 2 CONTROLS AND INSTRUMENTS 2.1 Layout of controls and instruments of the tractor Controls and instruments, located in the tractor cab, are presented in fig. 2.1.1. Figure 2.1.1 – Layout of controls and instruments of the tractor https://tractormanualz.com/...

  • Page 24: Switches Of Instrument Board

    “BELARUS 1822.3/1822 .3/2022.3/2022 .3” tractor upon request. When FPTO is installed upon re- quest, pos. 32 – console to control rear axle DL, drives of FDA and FPTO. 2.2 Switches of instrument board 1 – starter and instruments disconnect switch; 2 – left multifunctional underwheel switch;...
  • Page 25 2022.3-0000010 OM Figure 2.2.2 – Layout of positions of starter and instruments disconnect switch ATTENTION: THE REPEATED SWITCH-ON OF THE STARTER IS POSSIBLE ONLY AFTER RETURN OF THE KEY INTO POSITION “0” OF THE SWITCH. TO TURN THE STARTER AND INSTRUMENTS SWITCH INTO POSITION “III” IT IS NECESSARY TO PRESS IN THE KEY WHEN IN “0”...
  • Page 26 2022.3-0000010 OM The windscreen wiper is activated by means of moving the underwheel switch lever 3 (fig. 2.2.1) from "off" position (“0” position according to fig. 2.2.4) into “a” position (first speed) or “ ” (second speed). All positions are fixed. The windscreen washer is activated (in a non-fixed position) by moving the switch lever upward from any of three positions of the switch.

  • Page 27: Upper Shield Unit Of Button Switches

    2022.3-0000010 OM 2.3 Upper shield unit of button switches Pressing the cut-out button 1 (fig 2.3.1) activates a flash beacon (if available). Pressing the cut-out button 2 activates two front working lights, mounted on the cab roof, and an indicating lamp, built in the button. Pressing the cut-out button 3 activates two rear working lights (inner) and an indi- cating lamp, built in the button.

  • Page 28: Conditioner Control In Heating Mode

    2022.3-0000010 OM ATTENTION: THE AIR CONDITIONER CAN BE SWITCHED ON AND OPERATE ONLY WITH THE ENGINE ON! To switch on the conditioner it is required to do the following: turn the cut-out switch 2 (figure 2.4.1) clockwise to 180° until a blue scale be- gins;...

  • Page 29: Cab Ventilation

    2022.3-0000010 OM 2.4.3 Cab ventilation During the conditioner operation in the cooling and heating modes the cab ventila- tion is executed simultaneously. To make the conditioner operate only in the ventilation mode it is necessary to close the heater control valve, set the switch 2 (figure 2.4.1.) in po- sition “0”...
  • Page 30 2022.3-0000010 OM The states of the power supply system depending on the position of the gauge pointer on the scale are given in table 2.1. Table 2.1 – The states of the power supply system Zone on the voltage gauge States of power supply system with the engine running with the engine stopped...

  • Page 31: Pilot Lamps Unit

    2022.3-0000010 OM 2.6 Pilot lamps unit The pilot lamps unit 14 (figure 2.1.1) includes five lamps. The allocation scheme is presented in figure 2.6.1. 1 – pilot lamp to indicate that the air cleaner filter is clogged to the max. (orange color);...

  • Page 32: Integrated Indicator And Integrated Indicator Control Panel

    2022.3-0000010 OM 2.7 Integrated indicator and integrated indicator control panel 2.7.1 General information The integrated indicator 15 (figure 2.1.1) (hereinafter II) and the integrated indicator control panel 16 (figure 2.1.1) (hereinafter IICP) display information on operational pa- rameters of systems and units of the tractor and provide operator with data on violation of work or breakdown of any system.

  • Page 33: Assignment And Operation Principle Of Integrated Indicator Gauges

    2022.3-0000010 OM The control panel 16 (figure 2.1.1) allows to carry out manual programming with but- tons « » (“Parameter”) and « » (“Value”) (see figure 2.7.2), and also to change the mode of showing data entered on the multifunctional display with « »...
  • Page 34 1 – the digital symbol of the gear engaged (digits 0 to 6) is displayed only on trac- tors with CECS. absence CECS “BELARUS 1822.3/1822 .3/2022.3/2022 .3” tractors the number of the gear engaged is not displayed on the multifunctional indicator. The informational field 1 displays letter “A”. https://tractormanualz.com/...
  • Page 35 2022.3-0000010 OM The following parameters are displayed in the information field 2 (figure 2.7.3): - total elapsed engine time; - remaining fuel volume; - rear PTO speed; - testing workability of speed sensors; - testing workability of frequency fuel volume sensor (FFVS); Switching between indication modes of “Total elapsed engine time“, “Remaining fuel volume”, “Rear PTO speed”, and switching between messages on faults is effected with “Mode”...

  • Page 36: Pilot Lamps Of The Integrated Indicator

    2.8 Steering 2.8.1 General information BELARUS-1822.3/1822 .3/2022.3/2022 .3 tractors are equipped with hydrostatic steering control (HSC). When the engine is stopped the HSC feed pump, driven by the en- gine crankshaft, does not feed the hydraulic system of the HSC and it is automatically shifted to a manual mode, which requires application of a greater effort on the steering wheel in order to turn the tractor.

  • Page 37: Switching Of Reverse Box Valve On Tractors "Belarus-1822 .3/2022 .3

    2.8.2 Switching of reverse box valve on tractors “BELARUS-1822 .3/2022 .3” 1 – handle for reverse box valve control; 2 – engine. Figure 2.8.1 – Switching of reverse box valve on tractors “BELARUS-1822 .3/2022 .3” The steering hydraulic system (HSC) on tractors “BELARUS-1822 .3/2022 .3” is equipped with the reverse box valve which switches hydraulic liquid supply from the feed- ing pump to the dosing pump of forward travel or to the dosing pump of back drive.

  • Page 38: Parking Brake Control

    2022.3-0000010 OM - screw in the chuck 2 with max. possible force of hand fingers. The range of the steering wheel height adjustment is 100 mm, stepless. To change the steering column tilt angle do the following: - pull the handle 3. - tilt the steering column to reach the position comfortable for work and releasing the handle 3 swing the steering column smoothly in longitudinal direction until fixed firmly.

  • Page 39: Tractor Pedals

    2022.3-0000010 OM 2.12 Tractor pedals 2.12.1 Pressing the pedal 24 (figure 2.1.1) disengages the clutch. 2.12.2 Pressing the pedal 26 (figure 2.1.1) brakes the rear left wheel. 2.12.3 Pressing the pedal 27 (figure 2.1.1) brakes the rear right wheel. A joint plate of the brake pedals is intended for simultaneous braking with the right and left brakes.

  • Page 40: Tractor Velocity Diagram

    2.13.2 Tractor velocity diagram The table of velocity diagram (figure 2.13.2) for BELARUS-1822.3/1822 .3/2022.3 and BELARUS-2022 .3 tractor of basic modification on tyres of basic configuration is at- tached to the cab right window and is shown in figure 2.13.2.
  • Page 41 2022.3-0000010 OM https://tractormanualz.com/...

  • Page 42: Control Panel For Rear Axle Dl, Fda And Fpto Drives. Rear Power Takeoff Control

    2022.3-0000010 OM 2.14 Control panel for rear axle DL, FDA and FPTO drives. Rear power takeoff control. 2.14.1 General information Elements of control panel of rear axle DL, FDA and FPTO drives (if available against order) are introduced in figure 2.14.1. ) Control panel for DL, FDA (with FPTO not mounted) b) Control panel for DL, FDA and FPTO (if mounted against order) 1 –...

  • Page 43: Front Power Take-Off Shaft Control

    2022.3-0000010 OM 2.14.3 Front power take-off shaft control FPTO, if installed against order on “BELARUS-2022.3/2022B.3” tractors, is con- trolled with a switch 11 (figure 2.14.1) and a button 9. FPTO engagement indication is per- formed by an annunciator 10. In initial condition the FPTO drive is disengaged by default, the annunciator 10 does not burn.

  • Page 44: Rear Axle Differential Lock Control

    2022.3-0000010 OM ATTENTION: USE ONLY POSITIVE ENGAGEMENT OF FDA WHEN OPERATING THE TRACTOR UNDER BAD TYRE GRIPPING CONDITONS WHEN REAR WHEELS SKID INCLUDING TRACTOR TURNING, TO INSURE SMOOTH ENGAGEMENT OF FDA, FOR THIS DO THE FOLLOWING: - STOP THE TRACTOR, HAVING DEPRESSED THE CLUTCH PEDAL; - ENGAGE THE FDA IN THE MODE “FDA DRIVE ENGAGED POSITIVELY”;...

  • Page 45: Annunciation Of Emergency Oil Temperature In The Hydraulic Lift Linkage

    1 – instruction shield for rear PTO control; 2 – rear PTO control lever. Figure 2.14.2 – Rear PTO control lever In BELARUS-2022.3/2022 .3 tractors the shaft for switching modes of the rear PTO drive 38 (figure 3.2.7) is located to the left on the coupling clutch body under the HLL pump.

  • Page 46: Lift Linkage Controls

    2022.3-0000010 OM 2.15 Lift linkage controls 2.15.1 General information on rules of rear lift linkage control The RLL is controlled with the control panel 31 (figure 2.1.1) and remote buttons 4 and 5 (figure 2.15.3). If there are failures in RLL electronic-hydraulic control system a di- agnostics annunciator 9 (figure 2.15.1) displays information on the failure and, if neces- sary, operation of RLL control system is blocked.
  • Page 47 2022.3-0000010 OM c) lower position – lowering (in operation – automatic control); d) moving the handle downward (nonfixed) from “ ” position – implement penetra- tion (herewith the automatic control is off); During RLL lowering or penetration the annunciator 6 turns on, and during uplifting –...
  • Page 48 – RLL fully lowered). Figure 2.15.2 – Rear lift linkage control console Note – RLL position indicator 16 (figure 2.15.2) is not used on BELARUS- 1822.3/1822 .3/2022.3/2022 .3 tractors. Rules on using the RLL control console -03 manufactured by “Izmeritel”...

  • Page 49: Remote Buttons Of Rll Control System

    2022.3-0000010 OM 2.15.3 Remote buttons of RLL control system Remote buttons of RLL control are used as a rule for coupling agricultural imple- ments and machines to the rear lift linkage. Uplift and lowering of the rear lift linkage with the remote buttons on rear wheel fenders can be carried out at different control modes –...

  • Page 50: Front Lift Linkage Control

    2022.3-0000010 OM - continuous glowing; - after the system is unblocked the annunciator goes out; - three-time flashing of the annunciator; - long pause (glow missing); - six-time flashing of the annunciator. - long pause (glow missing). It means that the system has a failure with a code “36”. If several failures are de- tected simultaneously the system indicates failure codes one after another dividing them with a long pause.

  • Page 51: Controlling Sections Of The Hll Valve Group (Remote Cylinders)

    2022.3-0000010 OM 2.16 Controlling sections of the HLL valve group (remote cylinders). 2.16.1 HLL pump control The HLL pump is located on the coupling clutch body to the left. The HLL pump switching shaft 1 (figure 2.16.1) has two positions: - “shaft on”...

  • Page 52: Cutout Fuses

    2022.3-0000010 OM 1, 2, 3 – handles to control HLL valve group sections; 4 – instruction shield with diagram of HLL valve group section control. Figure 2.16.2 – HLL valve group section control Instruction shield with a diagram of HLL valve group outlets connection to outer consumers is attached to the tractor valve group as per figure 2.16.3.

  • Page 53: Fuses For Electrical Equipment System

    2022.3-0000010 OM 2.17.2 Fuses for electrical equipment system To get access to cutout fuses located in the upper compartment of the cab on the right do a screw 2 out (figure 2.17.1) and remove a cover 3. 1 – deflectors, 2 – screw; 3 – cover, 4 – upper shield unit of button switches. Figure 2.17.1 –...
  • Page 54 2022.3-0000010 OM The cutout fuses located under the dashboard are shown in figure 2.17.4. 1 – 15A cutout for brake lights; 2 – 15A cutout for front screen washer and wiper; 3 – 15A cutout for warning alarm; 4 – 25A cutout for portable lamp; 5 –...
  • Page 55 2022.3-0000010 OM The cutouts, located on the facing frame, are shown in figure 2.17.6. 1 – 30A cutout for front working lights on the handgrips and for power supply to electrical equipment components, powered when the starter and instrument switch is set to position “instruments on”;...

  • Page 56: Fuses Of Electronic Control Systems

    2022.3-0000010 OM 2.17.3 Fuses of electronic control systems To get access to cutout fuses of electronic control systems (ECS) remove a screw 3 (figure 2.17.9) on a cover 2 of the side console 1 and open the cover. 1 – side console; 2 – cover; 3 – screw. Figure 2.17.9 –...

  • Page 57: Cab Locks And Handles

    2022.3-0000010 OM 2.18 Cab locks and handles 2.18.1 Cab door locks Left and right doors of tractor cab are secured with locks 4 (figure 2.18.1). The lever 5 serves to open the left and right cab doors from inside the cab. Moving the lever 5 backward unlocks the door.

  • Page 58: Cab Hatch Opening

    Figure 2.18.3 – Rear screen opening 2.18.4 Cab hatch opening Installation of two hatch variants for cab upper part is possible on tractors BELA- RUS-1822.3/1822 .3/2022.3/2022 .3: - hatch with a detent; - hatch with a handle. To open the hatch with the detent, pull the board 2 (figure 2.18.4) down, move the detent 3 forward along tractor movement, push the board 2 up until the hatch 1 is fixed in an opened position.

  • Page 59: Seat And Its Adjustments

    – contraclockwise. b) For BELARUS 80 -6800000 seat the backrest tilt angle is adjusted by means of a lever 4 within the range from minus 15° to plus 25°. To adjust the backrest tilt angle it is nec- essary to move the lever 4 up against the stop, tilt the backrest in a required direction to a re- quired angle and release the lever.

  • Page 60: Belarus Seat Installation For Operation On Reverse

    2022.3-0000010 OM 2.19.3 BELARUS seat installation for operation on reverse on reverse on forward motion 1 – clamp; 2 – jaw; 3 – handle; 4 – clamp. Figure 2.19.2 – Seat installation for operation on reverse Seat installation for operation on reverse is carried out in the following order: - release clamps 1 (figure 2.19.2) and take them aside, exempting jaws 2 of the up-...

  • Page 61: Grammer" Seat Adjustments

    2022.3-0000010 OM 2.19.4 “Grammer” seat adjustments Against order your tractor may be equipped with “Grammer” seat (figure 2.19.3). 1 – handle for longitudinal adjustment; 2 – handle to adjust according to the weight; 3 – indicator of seat adjustment according to the weight; 4 – lever to adjust the backrest tilt. Figure 2.19.3 –...

  • Page 62: Controlling Drive Of Transmission Hydraulic System Pump

    2022.3-0000010 OM 2.20 Controlling drive of transmission hydraulic system pump The drive of the transmission hydraulic system pump is located on the left side of the gearbox body. A shaft 1 activating the drive of the transmission hydraulic system pump (figure 2.20.1) has two positions: - “pump on”...

  • Page 63: Connector Elements Of The Electrical Equipment

    2022.3-0000010 OM 2.22 Connector elements of the electrical equipment 2.22.1 Socket to connect coupled agricultural equipment A standard seven-pin socket with an additional receiver to connect a portable lamp (figure 2.22.1) is intended to connect current consumers of a trailer or trailed agricultural implement. It is mounted on the rear cab support.

  • Page 64: Reverse Post Controls Of Belarus-1822 .3/2022 .3

    WITH CORRESPONDING RATING! 2.23 Reverse post controls of BELARUS-1822 .3/2022 .3 BELARUS – 1822 .3/2022 .3 is equipped with a reverse control post with the aim to increase opportunities of coupling with front-mounted agricultural machines. Elements of the reverse control are as follows: - reverse motion steering column with a dosing pump and a reverse valve;...
  • Page 65 2022.3-0000010 OM 1 – duplicated clutch pedal; 2 – additional disconnect switch of the rear screen wiper; 3 – reverse steering column; 4 – steering wheel; 5 – duplicated brake pedal; 6 – du- plicated fuel feed pedal; 7 – horn button; 8 – steering column of forward motion. Figure 2.23.1 –...

  • Page 66: Fuel Tank Valve Control

    2022.3-0000010 OM To change a tilt angle of the reverse motion steering column 3 (figure 2.23.1) lo- cated on reverse post do the following: - pull the handle 2 up (figure 2.23.2); - tilt the reverse motion steering column 1 to a position comfortable for operation, and releasing the handle 2, swing the steering column smoothly in a longitudinal direction to reach a secure fixation.

  • Page 67: Description And Operation Of Tractor Constituents

    260 S2 – 0000100 OM made by “Minsk Motor Works”. The engine 260.4 S2 with nominal power 156 kW mounted on tractors “BELARUS- 2022.3/2022 .3” is equipped with a high pressure fuel pump 10 1i -3707 or 363.1111005-40.04 .

  • Page 68: Engine Elements

    2022.3-0000010 OM 3.1.1.2 Engine elements The location of main engine elements is shown in figures 3.1.1 and 3.1.2. The dia- gram of the engine lubricating system is shown in figure 3.1.3. 1 – oil crankcase; 2 – oil pump; 3 – torque vibration damper; 4 – crankshaft pulley; 5 –...
  • Page 69 2022.3-0000010 OM 1 – cam shaft; 2 – pusher; – valve; 4 – guide bushing; 5 – wading rod; – turbo- charger; 7 – rocking arm; 8 – rocking arm axle; 9 – disk; 10 – dowels; 11 – inner spring; 12 –...
  • Page 70 2022.3-0000010 OM Cylinder heads 18 (figure 3.1.1) (one head for three cylinders) are interchangeable. There are inlet and outlet passages in inner cavities of cylinder heads which are covered with valves 3 (figure 3.1.2). To provide heat output, cylinder heads have inner cavities where cooling liquid circulates.
  • Page 71 2022.3-0000010 OM der block to all engine units and parts which require lubrication in accordance with the dia- gram of the engine lubricating system in figure 3.1.3. Oil is supplied to turbocharger 15 bearing unit through the tube which is connected at the output of the oil filter with paper filter cartridge.

  • Page 72: System Of Engine Air Cleaning

    2022.3-0000010 OM Nozzle 14 is intended for fuel injection into the engine cylinder. It provides the re- quired fuel spraying and limits the beginning and end of fuel supply. Coarse-mesh filter serves for preliminary fuel purification from mechanical impurities and water. Fine filter serves for final fuel purification. While passing through shutters of the changeable paper filter cartridge, fuel is cleaned from impurities.
  • Page 73 2022.3-0000010 OM The “BELARUS-1822.3/1822 .3/2022.3/2022 .3” tractor has an air purifier of “Donaldson” company FPG100318 of dry type using one paper filtering element P781039. This air purifier has two stages of cleaning: - preliminary inertia air cleaning (in-built cyclone). It is carried out inside the air puri- fier at the cost of tangential intake and centrifugal forces, emerging by air spiral rotation with relation to the axis of the case 1 (figure 3.1.4) of the air purifier.

  • Page 74: System Of Charged Air Cooling

    2022.3-0000010 OM 3.1.3 System of charged air cooling Intermediate cooling of charged air is a means, increasing density of air charge, coming to engine cylinders, thus enabling more effective burning of a bigger amount of fuel in the cylinders and as a result ensuring increase of power with decrease of specific fuel consumption.

  • Page 75: Engine Cooling System

    2022.3-0000010 OM 3.1.4 Engine cooling system The system of engine cooling is a liquid closed-type, with forced coolant circulation from a centrifugal pump, two thermostats and a deaerating-compensation circuit. It in- cludes a cooling jacket, a water pump, a radiator with an in-built deaeration system, a fan, an expansion tank, connection hoses, clamps, drain plugs, a plug of the expansion tank with steam and air valves.

  • Page 76: Coupling

    2022.3-0000010 OM 3.2 Coupling 3.2.1 Coupling clutch A dry-friction double-disk spring-loaded coupling clutch is mounted on the engine flywheel 1 (figure 3.2.1). The clutch driving part is a flywheel 1, a pressure plate 3 and a center plate 2, hav- ing three tenons on outer surfaces, which intrude into special mortises of the flywheel 1.

  • Page 77: Peculiarities Of Clutch Installation, Dismantling And Adjustment

    2022.3-0000010 OM 3.2.2 Peculiarities of clutch installation, dismantling and adjustment Workholder 3.2.2.1 General information 1 – flywheel; 2 – driven disk; 3 – center plate; 4 – pressure plate; 5 – bushing; 6 – release lever; 7 – back plate; 8 – fork; 9 – adjusting nut; 10 – lock plate; 11 – cage; 12 – pressure spring;...

  • Page 78: Clutch Dismantling

    In BELARUS-1822.3/2022.3 tractors the clutch is controlled from the main control post, in BELARUS-1822 .3/2022 .3 – from the main as well as from the reverse control posts. The drive consists of the following basic components: a main cylinder for forward travel 11 (figure 3.2.6),...
  • Page 79 15, and by means of a hose 12 – with drain to the clutch housing. When pressing the pedal 7 in BELARUS- 1822.3/2022.3 tractors, the braking fluid is de- livered from the main cylinder 11 through the pipeline 29, the elbow fitting 45, the pipeline 27 to the operating cylinder 34, moving a rod 35.
  • Page 80 2022.3-0000010 OM https://tractormanualz.com/...

  • Page 81: Clutch Control Adjustment

    Before bleeding fill in the tank 1 (figure 3.2.6) of the master cylinder 11 and the com- pensation chamber of the master cylinder 23 (for “BELARUS-1822B.3/2022B.3”) with brake fluid. Then bleed the clutch control hydraulics for forward travel and for reverse in “BELA- RUS-1822B.3/2022B.3”...

  • Page 82: Clutch Check For Purity Of Disengagement

    CONTROL ON FORWARD MOTION, WATCH THE BRAKING FLUID LEVEL IN THE TANK 1 TO STAY BETWEEN “MIN” AND “MAX” MARKS! 2. Bleeding of the hydraulic system in reverse mode (for BELARUS- 1822 .3/2022 .3): - remove the casing 17 of the main cylinder 23;...

  • Page 83: Clutch Case

    30, secured by a bolt 29. BELARUS-1822.3/1822 .3 transmission has the clutch case with a drive for a single-speed continuous rear PTO for RPTO operation in a standard mode. In this connection the clutch case has its own design peculiarities: on splines of the shaft 16 (figure 3.2.7) there is only one gear 24, which is se-...

  • Page 84: Gearbox

    2022.3-0000010 OM 3.3 Gearbox 3.3.1 General information The gearbox is mechanical, fixed-ratio with constant-mesh gears, range-type (four ranges for forward travel and two ranges for the reverse), six speeds within each range are shifted by means of synchronizers. The gearbox provides 24 speeds for forward travel and 12 speeds for the reverse, and also FDA drive.
  • Page 85 2022.3-0000010 OM Main gearbox elements: - gearbox case; - speed group; - shaft of low speeds and reverse travel; - gear train; - secondary shaft; - control mechanism; - FDA drive shaft; - rear PTO shaft; - creeper drive gear; - hydraulic system (technical description is given in subsection 3.10 “Transmission hydraulic system”).
  • Page 86 2022.3-0000010 OM 1 – case of control mechanism; 2 – throttle; 3, 30, 67, 111 – fork; 4, 76, 68, 112, 120, 122, 124 – bolt; 5, 7, 24, 40, 57, 63, 72, 82, 97, 100, 103, 106, 119 – bushing; 6, 8, 9, 22, 23, 25, 33, 34, 35, 38, 39, 41, 56, 59, 62, 66, 71, 83, 88, 101 –...
  • Page 87 2022.3-0000010 OM The speed group consists of the primary shaft 48 (figure 3.3.2), on which the driving gears 56, 59, 66, 71 of the fifth, the sixth, the third and the fourth speed respectively are mounted on the needle bearings 55, 61, 64, 70. The toothed rim of the shaft 48 is the first speed, and the gear 62 is the second speed.

  • Page 88: Mechanism Of Engine Start-Up Lock With Range Engaged And Mechanism Of Fda Disengagement When Reversing

    2022.3-0000010 OM 3.3.2 Mechanism of engine start-up lock with range engaged and mechanism of FDA disengagement when reversing To prevent the possibility of engine start with the tractor speed engaged a special locking device is installed. It consists of a switch 6 (figure 3.3.3), a pin 8, a rod 2, axis 3, balls 4, 11.

  • Page 89: Range Shifting Mechanism

    2022.3-0000010 OM 1 – fork; 2 – hood; 3 – sphere; 4 – spring; 5, 7 – pins; 6 – case; 8 – cover; 9 – shaft; 10 – spring; 11 – bolt; 12 – bushing; 13 – cover; 14 – key; 15, 20 – levers; 16 – switch; 17 –...

  • Page 90: Mechanism Of Switching Between The Higher And The Lower Passes Of The Gearbox Reduction Unit

    2022.3-0000010 OM 1 – fork, 2 – hood, 3 – sphere, 4 – spring, 5, 7 – pins, 6, 10 – levers, 8, 12 – covers, 9 – shaft, 11 – sector, 13, 17 – keys, 14 – ball lock, 15 – nut, 16 – bolt, 18 – case; 19 – bracket.

  • Page 91: Gearbox Control

    2022.3-0000010 OM 1 – speed shifting fork, 2 – range switching fork, 3 – bracket; 4, 20 – bolt; 5 – shaft; 6 – switch; 7 – hydraulic valve group; 8 – pressure sensors; 9, 12 – oil pipelines; 10 – cen- ter pin;...

  • Page 92: Reduction Unit Electro-Hydraulic Control

    2022.3-0000010 OM 3.4 Reduction unit electro-hydraulic control The electro-hydraulic control of the gearbox reduction unit consists of the following basic elements: - annunciators 15 and 14 (figure 3.4.2) on a control panel 1, located in the tractor cab; - a lever 3 for shifting the speeds and the passes of the gearbox reduction unit; - a sensor of GB neutral position 5;...
  • Page 93 2022.3-0000010 OM To figure 3.4.1 – Allocation of components of reduction unit electro-hydraulic control on the gearbox: 1 – sensor of the lower reduction pass engaged condition; 2 – sensor of the higher reduction pass engaged condition; 3 – reduction pass switching valve group; 4 – gearbox “neutral”...

  • Page 94: Rear Axle

    “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” is introduced in figure 3.5.1. 1 – driven gear; 2 – bolt; 3,13 – axle shaft gear; 4, 17 – brake; 5, 25 – tube; 6, 19 – pinion drive shaft; 7, 16 – cage; 8 – roller bearing; 9, 15 – rear-axle drive pinion; 10, 11 , 12 –...

  • Page 95: Main Drive

    2022.3-0000010 OM 3.5.2 Main drive The main drive is bevel with spiral teeth, it consists of a driving bevel gear, made as all-in-one piece together with the GB secondary shaft, and a driven gear 1 (figure 3.5.1), secured by bolts 2 between the differential bodies 10, 11a, 12a. The main drive backlash shall stay within 0,25 to 0,55 mm.

  • Page 96: Rear Axle Final Drive Adjustment

    2022.3-0000010 OM 3.5.6 Rear axle final drive adjustment If it is required to replace the parts and assembly units of the final drives carry out the further assembly and adjusting operations in the following order: - press the inner ring of the outer bearing 10 on the axle shaft 9 (figure 3.5.2), hav- ing previously heated it in oil, until it stops against the bushing 7;...

  • Page 97: Differential Lock Mechanism

    2022.3-0000010 OM 3.5.7 Differential lock mechanism 3.5.7.1 General information The electrohydraulically-controlled differential dog clutch is mounted on the splined bushings 2 and 6 (figure 3.5.3) of the driven gears 1, 7 of final drives and consists of a half clutch 4, secured on the bushing by a pin 3, and a shifting half-clutch 5, fitted on splines of a bushing 6 and contolled by the electrohydraulic system.

  • Page 98: Rear Power Takeoff Shaft

    2022.3-0000010 OM 3.6 Rear power takeoff shaft 3.6.1 General information The rear PTO has a four-speed separate drive that provides two speed modes (standard and economy) by reduction switching in the coupling body, and two rotation speeds of the PTO end extension – by replacing the end extension 16 (figure 3.6.1) in the rear PTO reduction unit.
  • Page 99 2022.3-0000010 OM https://tractormanualz.com/...

  • Page 100: Rear Pto Control

    2022.3-0000010 OM 3.6.2 Rear PTO control The rear PTO is controlled with a control lever 1 of the switch 24 (figure 3.7.2), located on the side console. Moving the lever 1 by means of a cable 6 and a rod 12 turns a lever 22 of a cock controlling the oil flow, supplied to the PTO friction clutch piston and to the PTO brake piston.

  • Page 101: Front Power Takeoff Shaft

    2022.3-0000010 OM 3.7 Front power takeoff shaft The front power takeoff shaft is mounted on the tractor upon request. The FPTO is intended to drive agricultural machines with active working units, located on the front lift linkage. The front PTO has an independent drive with clockwise rotation of the PTO shaft end extension when looked at its end, and provides 1000 rpm of shaft end extension speed under 2100 rpm of the engine crankshaft speed with 44 kW of power implementa- tion.
  • Page 102 2022.3-0000010 OM The hydraulic cylinder rod is moved by changing the direction of oil flow in the valve group of the FPTO 4 (figure 3.7.2). Oil supplied through a pressure pipeline 1, is directed either to a pipeline 2, connected with the cylinder rod end (FPTO off – rod retracted) or to a pipeline 3, connected with the bottom end of the cylinder (FPTO on –...

  • Page 103: Brakes

    3.8 Brakes 3.8.1 General information The “BELARUS - 1822.3/1822 .3/2022.3/2022 .3” tractor is equipped with disk brakes operating in oil bath. 1 – friction disk; 2 – spring; 3 – gasket; 4 – cover; 5 – roller bearing; 6 – collar; 7 –...

  • Page 104: Service Brake Control Of "Belarus-1822.3/2022.3

    2022.3-0000010 OM 3.8.2 Service brake control of “BELARUS-1822.3/2022.3” The service brake control scheme of “BELARUS-1822.3/2022.3” is shown in figure 3.8.2. 1 – right working cylinder; 2 – right brake lever; 3, 4, 10, 13 - pipelines; 5 – left brake pedal;...

  • Page 105: Service Brake Adjustment Of "Belarus-1822.3/2022.3

    2022.3-0000010 OM 3.8.3 Service brake adjustment of “BELARUS-1822.3/2022.3” 1, 2 – main cylinder; 3 – fork; 4 – nut; 5 – bolt; 6 – pin; 7 – lock-nut; 8, 9 – pedal; 10 – pipeline from main cylinder to working cylinder Figure 3.8.3 –...
  • Page 106 2022.3-0000010 OM If it is not possible to adjust necessary dimensions, it is necessary to remove the lever 5 from the brake shaft 6, having preliminary loosened the bolt of the lever 5 hub, then put it back, having turned by one spline in necessary direction (the turn by one spline changes dimensions by 8 mm).

  • Page 107: Service Brake Control Of "Belarus-1822 .3/2022 .3

    3.8.4 Service brake control of “BELARUS-1822 .3/2022 .3” The service brake control scheme of “BELARUS-1822 .3/2022 .3” is shown in fig- ure 3.8.6. The brakes control is intended for force transfer when braking on forward travel an on reverse from actuating devices (pedals) to executing mechanisms (brake working cylin- ders) by means of brake fluid supply.
  • Page 108 2022.3-0000010 OM https://tractormanualz.com/...

  • Page 109: Service Brake Adjustment Of "Belarus-1822 .3/2022 .3

    1 – pedal; 2 – piston; 3 – master brake cylinder for reverse 4 – pusher; 5 – locknut; 6 – fork; 7 – pin; 8 – nut; 9 – bolt; 10 – boot. Figure 3.8.7 – Adjustment of service brakes of BELARUS-1822 .3/2022 .3 for re- verse...

  • Page 110: Parking Brake

    2. Check the hydraulic system bleeding for forward motion according to clause 4 of subsection 3.8.3 “Service brake adjustment of “BELARUS-1822 .3/2022 .3”. 1 – reversing gear brake pedal; 2 – casing; 3 – main brake cylinder of reversing gear;...

  • Page 111: Parking Brake Adjustment

    2022.3-0000010 OM As the handle 9 together with the rod 3 turns by an angle of 35 …40° around its axis the toothed bar of the rod comes out of meshing with the latch 8 and the rod moves freely down, unbraking the pinion gears of the rear wheel drives.

  • Page 112: Pneumatic System

    2022.3-0000010 OM ATTENTION: ADJUSTING LINK LENGTH AVOID DECREASING OF LENGTH OF THE LINK PART THAT IS SCREWED INTO THE FORK BELOW 12 MM. TIGHTEN THE LINK FORK LOCKNUTS WITH A TORQUE OF 40 TO 45 N·M! 3.9 Pneumatic system 3.9.1 General information Upon order your tractor may be equipped with the following type of the trailer brake drive: - single-line pneumatic drive;...

  • Page 113: Double-Line Pneumatic Drive Of Trailer Brakes

    2022.3-0000010 OM tor; 9 – emergency air pressure lamp; 10 – pressure sensor; 11 – emergency pressure sensor; 12 – tank; 13 – condensate drain valve. Figure 3.9.1 – Single-line pneumatic drive of trailer brakes Air is fed to the compressor 1 (figure 3.9.1) from the engine intake manifold through the line 2.

  • Page 114: Combined Pneumatic Drive Of Trailer Brakes

    2022.3-0000010 OM Air is taken to the pneumatic drive from the engine intake manifold through the line 2 (Figure 3.9.2). The air is compressed in the compressor 1 and delivered to the tank 9 through the pressure regulator 10 maintaining required pressure in the tank. From the tank, compressed air goes to the brake valve 4 and to the feed line 5 with the connecting head 6 (with red cap) that is always under pressure.
  • Page 115 2022.3-0000010 OM If the trailer with single-line pneumatic drive should be connected, the trailer con- necting head will be connected with the connecting head 8 (black color) and air will come to the trailer pneumatic drive. When pressing brake pedals or engaging parking brake compressed air will come out of the connecting line 5 to the atmosphere through the brake valve 4.

  • Page 116: Check And Adjustment Of Single-Line And Double-Line Brake Valves Of The Pneumatic System

    2022.3-0000010 OM 3.9.4.2 Check and adjustment of single-line and double-line brake valves of the pneu- matic system 3.9.4.2.1 General information ATTENTION: MAKE ADJUSTMENT OF BRAKE VALVE DRIVES WITH THE SER- VICE BRAKE PEDALS NOT PRESSED AND THE PARKING BRAKE COMPLETELY TURNED OFF, BOTH BEING PREVIOUSLY ADJUSTED! ATTENTION: CHECK AND IF NECESSARY ADJUSTMENT OF THE SINGLE-LINE AND DOUBLE-LINE BRAKE VALVES OF THE PNEUMATIC SYSTEM SHOULD BE...

  • Page 117: Check And Adjustment Of The Double-Line Brake Valve Actuator Of The Pneumatic System

    2022.3-0000010 OM 3.9.4.2.3 Check and adjustment of the double-line brake valve actuator of the pneumatic system 1 – brake valve; 2 – rod; 3 – lock-nut; 4 – fork; 5 - pin; 6 – lever. Figure 3.9.5 – Adjustment of the double-line brake valve of the pneumatic system Check and, if necessary, adjustment of the brake valve actuator of double-line pneumatic drive shall be carried out in the following order: 1.

  • Page 118: Check And Adjustment Of Pneumatic System Pressure Regulator

    2022.3-0000010 OM 3.9.5 Check and adjustment of pneumatic system pressure regulator It is necessary to adjust the pneumatic system pressure regulator during mainte- nance MS3, and also when the pressure regulator operation is disturbed as well as after its disassembly for washing or for replacement of worn out parts. Check and adjustment of the pneumatic system pressure regulator should be made after adjustment of service brake control, of parking brake control and brake valve actua- tor.

  • Page 119: Transmission Hydraulic System

    2022.3-0000010 OM 3.10 Transmission hydraulic system A transmission hydraulic system circuit diagram is shown in figure 3.10.1. A list of parts of the transmission hydraulic system (without FPTO), shown in figure 3.10.1, is introduced in table 3.1. Table 3.1 Designation Title Q-ty Note...
  • Page 120 2022.3-0000010 OM Figure 3.10.1 – Transmission hydraulic system circuit diagram (without FPTO) The hydraulic system is meant to ensure controlling the GB reduction unit, FDA drive, rear PTO, FPTO (if installed), rear axle DL, clutch hydraulic booster and also lubrica- tion of transmission bearings, cooling of transmission components and cleaning of trans- mission oil.

  • Page 121: Front Driving Axle

    2022.3-0000010 OM 3.11 Front driving axle 3.11.1 General information The front driving axle is intended for torque transfer from the engine to front driving wheels of the tractor. The front driving axle consists of one-piece cast axle beam 3 (figure 3.11.1), a central reduction unit 4 with a main drive and a differential, attached to the FDA beam with the bolts, final drive reduction units 1, 7, connected with the axle beam by means of kingpin spindle 2.

  • Page 122: Wheel Gear Group

    2022.3-0000010 OM 1 – nut; 2,4 – tapered roller bearing; 3 – spacer rings; 5 – housing; 6, 24 – tapered roller bearing; 7,19 – adjusting nut; 8 – level/fill plug; 9,22 – axle shaft; 10 – locking bolt; 11 – bolt; 12 – driven gear;...
  • Page 123 2022.3-0000010 OM 1, 25 – tapered roller bearing; 2 – sun gear; 3 – shaft; 4 – pinion; 5 – crown ring; 6 – plate; 7 – breather; 8 – bolt; 9 – drive gear; 10 – tapered roller bearing; 11 – cage; 12 – oiler; 13 –...

  • Page 124: Fda Drive

    2022.3-0000010 OM 3.11.4 FDA drive 3.11.4.1 General information 1 – gear; 2 – piston; 3 – drum; 4 – jaw semi-clutch; 5 – spring; 6 – shaft; 7 – splined bush- ing; 8 – torsion member; 9 – cardan shaft fork; 10 – housing; 11 – electro-hydraulic valve group; 12 –...

  • Page 125: Adjustment Of Fda Drive Automatic Switch

    2022.3-0000010 OM As the rear wheel skidding exceeds the preset value, the shaft 6 speed decreases to such extent that the drum 3 turns in an opposite direction and the spring 5 returns the half-clutch 4 into its initial position. The half-clutch displaces the pusher 12 with its tapered part, the switch 13 closes the electrical circuit of the hydraulic valve group 11 electromag- net, oil is supplied to the clutch booster under pressure, thus moving the piston 2.

  • Page 126: Electronic System For Rear-Axle Differential Lock Control, Front Driving Axle Drive Control, And Front Power Take Off Shaft Control

    2022.3-0000010 OM 3.12 Electronic system for rear-axle differential lock control, front driving axle drive control, and front power take off shaft control 3.12.1 Rear axle differential lock control Elements of electronic rear axle DL control system are shown in figure 3.12.1. 1 –...

  • Page 127: Fda Drive Control

    2022.3-0000010 OM If it is necessary to lock the rear wheel for short time, irrespective of any conditions, including turning, set the switch 2 into position “Positive lock” and hold it down in this posi- tion. As the rear axle DL is on, the annunciator 3 lights up. Releasing the switch unlocks the DL (“Lock off”), the annunciator 3 goes out.

  • Page 128: Front Pto Control

    TRACTOR SPEED EXCEEDS 13 KM/H! 3.12.3 Front PTO control The FPTO is mounted on “BELARUS - 2022.3/2022 .3” tractor against order. Elements of the electrical part of FPTO control are introduced in subsection 2.14 “Control panel for rear axle DL, FDA and FPTO drives. Rear power takeoff control.”...

  • Page 129: Undercarriage And Tractor Wheels

    - 11.2R42 – rear tires, used only in a doubled set completed with front tires 11.2R24; - 11.2R24 – front tires, installed only in a set completed with rear tires 11.2R42. Parameters of tires used with tractors BELARUS-1822.3/1822 .3/2022.3/2022 .3 are shown in table 3.2. Table 3.2 – Tire parameters...

  • Page 130: Hydrostatic Steering Control

    The HSC hydraulic circuit diagram for BELARUS-1822 .3/2022 .3 tractors is shown in figure 3.14.2. The HSC of BELARUS-1822 .3/2022 .3 consists of two dosing pumps 2 and 3 (fig- ure 3.14.2), a reverse tap 4, two differential hydraulic cylinders 1, making a turn, a feed pump 5 driven by the engine, hydraulic fittings.
  • Page 131 1 – hydraulic cylinders; 2 – dosing pump; 3 – feed pump; 4 – filter; 5 – oil tank; 6 – valve; – charging; – drain; L – left turn; R – right turn. Figure 3.14.1 – HSC hydraulic circuit diagram for BELARUS-1822.3/2022.3 tractors https://tractormanualz.com/...

  • Page 132: Dosing Pump

    – charging; – drain; L – left turn; R – right turn. Figure 3.14.2 – HSC hydraulic circuit diagram for BELARUS-1822 .3/2022 .3 tractors 3.14.2 Dosing pump The dosing pumps for forward and reverse motion are gerotor-type pumps with ¨open center¨ and with no reaction to steering wheel. The dosing pump includes a tilting unit I (figure 3.14.3), a valve group II, a return valve 9, two anti-shock valves 7, a safety...

  • Page 133: Steering Hydraulic Cylinder

    2022.3-0000010 OM 1 – stator; 2 – rotor; 3 – spool; 4 – driving shaft; 5 – sleeve; 6 – safety valve; 7 – anti- shock valves; 8 – air-inlet valves; 9 – return valve; 10 – casing. I – tilting unit; II – valve group Figure 3.14.3 –...

  • Page 134: Hsc Oil Tank

    2022.3-0000010 OM The steering hydraulic cylinder consists of a body 3 (figure3.14.5), a rod 4, a piston 1, a cover 6 and a cap nut 8. The piston is fixed on the rod with a nut 15, which is locked by punching of the land in rod 4 slots.

  • Page 135: Hydraulic Lift Linkage (Hll)

    2022.3-0000010 OM 3.15 Hydraulic lift linkage (HLL) 3.15.1 General information The hydraulic lift linkage ensures operation of the linkage and hydraulic working units of agricultural implements coupled with the tractor. It provides a possibility of using depth, draft, position or combined means for adjusting running depth of agricultural ma- chines and implements.
  • Page 136 2022.3-0000010 OM Hydraulic circuit diagram of “BELARUS-1822.3/1822 .3/2022.3/2022 .3 HLL with “Bosch” hydraulic units is shown in figure 3.15.2. Figure 3.15.2 – Hydraulic circuit diagram of HLL for tractors with “Bosch” hydraulic units https://tractormanualz.com/...
  • Page 137 2022.3-0000010 OM Hydraulic circuit diagram of BELARUS-1822.3/1822 .3/2022.3/2022 .3 HLL with the hydraulic unit 70-1523.1 is shown in figure 3.15.3. Figure 3.15.3 – Hydraulic circuit diagram of HLL for tractors with hydraulic unit 70 -1523.1. https://tractormanualz.com/...

  • Page 138: Oil Tank

    2022.3-0000010 OM 3.15.2 Oil tank The tractor has an oil tank 2 installed (figure 3.15.1) with a capacity of 35±0,5 liters, which is equipped with a breather 16 and oil an oil level gage 3. Oil is filled through a filler neck 1.

  • Page 139: Valve Group

    2022.3-0000010 OM 3.15.4 Valve group The HLL valve group in its basic configuration is an integrated unit of “BOSCH” com- pany. The integrated unit “BOSCH” consists of a spool hydraulic valve 3 (figure 3.15.5) and a regulator 2 with lift linkage electromagnetic control. The hydraulic valve 3 is three-section, four-position, open-centre, of “BOSCH”...

  • Page 140: Installation And Adjustments Of Position And Force Sensors Of Rll Ecs

    RLL, as specified in subsection 3.18 “Rear lift linkage electronic control system”. 3.15.5.2 Installation and adjustment of the position sensor The BELARUS – 1822.3/1822 .3/2022.3/2022 .3 tractor may be equipped with po- sition sensors of “BOSCH” company or with position sensors -01 manufactured by “Iz- meritel”...

  • Page 141: Force Sensor Installation

    2022.3-0000010 OM 1 – screw; 2 – turn shaft; 3 – cam; 4 – cover; 5 – lock nut; 6 – position sensor; « » – mark on ascend- ing part of the cam; « » – mark on descending part of the cam. Figure 3.15.7 –...

  • Page 142: Indication Of Emergency States Of Hydraulic Lift Linkage

    2022.3-0000010 OM 3.16 Indication of emergency states of hydraulic lift linkage The indicator of emergency oil temperature in the HLL tank 8 (figure 2.14.1) lights up as oil temperature in the HLL tank exceeds a permitted value, i.e. when the sensor 2 goes off (figure 3.16.1).

  • Page 143: Rear Lift Linkage

    2022.3-0000010 OM 3.17 Rear lift linkage 3.17.1 General information The rear lift linkage is used for coupling mounted and semi mounted agricultural im- plements to the tractor. The agricultural implements are attached to the tractor in three points: to lower link pivots and to top link or with a help of automatic coupler. On rear axle tubes brackets 11 are mounted (figures 3.17.1), on which two hydraulic cylinders 4 are mounted with a help of pins 10.

  • Page 144: Arm

    2022.3-0000010 OM The setup “turnbuckle unlocked” shall be carried out in the following order: - turn the guide by 90° and match the groove on the guide 2 with the hole in the slide piece 4; - turning the guide 2 place the hole in the slide piece 4 on the center of the groove (adjust the right and the left turnbuckles);...

  • Page 145: Rear Lift Linkage Electronic Control System

    2022.3-0000010 OM 3.18 Rear lift linkage electronic control system 1 – RLL control console; 2 – RLL electronic control unit; 3 – fuse of RLL ECS in the fuse block; 4 – cab harness of RLL ECS; 5 – remote buttons; 6 – transmission harness of RLL ECS;...
  • Page 146 2022.3-0000010 OM The electronic part of rear lift linkage control includes the following components: - RLL control console 1 (figure 3.18.1); - remote buttons 5 for RLL control; - RLL electronic control unit 2; - force sensors 10 and 11; - RLL position sensor 8;...

  • Page 147: Front Lift Linkage

    2022.3-0000010 OM 3.19 Front lift linkage 3.19.1 General information The front lift linkage is installed on the tractor against order. The front lift linkage is intended for operation of the tractor with complex units and serves for coupling the tractor with mounted agricultural machines, located in front of the tractor, and also for installation of ballast weights.

  • Page 148: Rules For Coupling Agricultural Machines With Fll

    2022.3-0000010 OM 3.19.3 Rules for coupling agricultural machines with FLL Coupling of agricultural machines with FLL is the same as with RLL. The pivot joints of lift linkage lower links should be placed on a lower axle of the ag- ricultural machine.

  • Page 149: All-Purpose Drawbar Hitch

    2022.3-0000010 OM 3.20 All-purpose drawbar hitch In basic configuration of “BELARUS – 1822.3/1822 .3/2022.3/2022 .3” tractor the drawbar hitch of lift type includes a yoke TSU-3V and a yoke TSU-2V. Against order the tractor may be equipped with a draw bar TSU-1M-01 and a “Python” unit (TSU-2R).

  • Page 150: Electrical Equipment

    B. 3.21.2 Heating plug operation principle As a means of start facilitation heating plugs are used in tractors “BELARUS – 1822.3/1822 .3/2022.3/2022 .3, they are mounted in the cylinder head. For individual control of heating plug operation modes, indication of their operation a heating plug control unit is used.

  • Page 151: Order Of Integrated Indicator Programming

    “BELARUS- 1822.3/1822 .3/2022.3/2022 .3 ” tractors, the 1 connector is not enabled. 3.21.3.2 Algorithm of integrated indicator programming Choosing a fixed value of a parameter when programming of the Integrated Indicator shall be done in the following way: - first pushing of the button “Parameter”...
  • Page 152 “R”, corresponding to the rolling radius of the tyres mounted. On tractors “BELARUS – 1822.3/1822 .3/2022.3/2022 .3” rear PTO speed is calcu- lated basing on the signal from PTO speed sensor. In this connection any value except figure “000”...
  • Page 153 PTO speed sensor. In this connection any value except figure “000” is set in parameter “KV2”. In tractors “BELARUS-2022 .3-17/32” only a value of a side tank (125 liters) is en- tered, so information about the volume of remaining fuel is formed without regard to fuel volume in the tank, which is situated under the tractor cab (its volume is 130 liters).

  • Page 154: Installation And Adjustment Of Speed Sensors And Rpm Sensor Of Rear Pto

    2022.3-0000010 OM 3.21.4 Installation and adjustment of speed sensors and RPM sensor of rear PTO 3.21.4.1 Speed sensor installation For installation of speed sensor (either right or left) the following shall be done: - put a driven gear 7 (figure 3.21.2) with tooth against a hole in the rear axle cover 6; - to ensure free play S it is required to measure a dimension H and to put a neces- sary quantity of shim washers 1, as per table 3.5;...

  • Page 155: Cab Air Conditioning And Heating System

    2022.3-0000010 OM 3.22 Cab air conditioning and heating system The cab air conditioning and heating system is intended for creating and keeping a normal microclimate in the tractor cab. The air conditioning system consists of two circuits – heating and cooling. The system diagram is shown in figure 3.22.1. The cooling circuit includes a compressor, a condenser, a filter-drain with a pres- sure sensor, a monoblock unit of evaporator and heater radiator (heater/cooler), a heater/cooler fan, connecting hoses, a set of quick-couplings (against order), electric ca-...
  • Page 156 2022.3-0000010 OM 1 – coolant supply line from condenser to filter-drain; 2 – coolant supply line from compressor to condenser; 3 – filter-drain; 4 – pressure sensor; 5 – coolant supply line from filter-drain to cooler-heater; 6 – condenser; 7 – compressor; 8 – cooler-heater; 9 – quick couplings (against order);...
  • Page 157 2022.3-0000010 OM The climatic unit starts to operate in a conditioning mode with running engine, when required fan speed is set with a switch 1 (figure 2.4.1) and the switch 2 is set in the begin- ning of a blue scale. Hereby, power is supplied to the electromagnetic clutch of the compressor 7 through the control circuit (figure 3.22.2).

  • Page 158: Cab

    2022.3-0000010 OM 3.23 Cab 3.23.1 General information The cab of the tractors “BELARUS-1822.3/1822 .3/2022.3/2022 .3” provides comfort- able working conditions, heat and noise insulation, corresponds to safety and observability re- quirements. The cab has the following emergency exits: - doors – left and right;...

  • Page 159: Doors

    2022.3-0000010 OM 3.23.3 Doors The cab has two doors opening backwards that makes easier access to operator's position. The doors are hinged to the frame. The door in an open position is fixed by pneumatic lifts. The left and the right doors are opened from outside by pressing a handle button 3 (fig- ure 3.23.4).

  • Page 160: Side Screens

    2022.3-0000010 OM 1 - bolt; 2 – hinge; 3 – center support of cab frame; 4 – plane. Figure 3.23.5 – Door fastening to cab frame If necessary, the equal adjoining of the door to the door aperture can be achieved by installation of additional plates 4 (figure 3.23.5) between the center support 3 of the cab and the hinges 2.

  • Page 161: Rear Screen

    2022.3-0000010 OM 3.23.5 Rear screen The rear screen is open-type, which is hinged to the cabin frame. The rear screen in a closed position is secured by a lock 1 (figure 3.23.9), in an opened position it is secured by two pneumatic lifts. For rear screen position adjustment the following shall be done: - take off a cap 3 (figure 3.23.8);...

  • Page 162: Outside Mirrors

    2022.3-0000010 OM 3.23.6 Outside mirrors For position adjustment of a mirror in horizontal plane it is necessary to loosen a bolt 1 (figure 3.23.10), move out a tube 2 to a required length and tighten the bolt 1. 1 – bolt; 2 – tube Figure 3.23.10 –...
  • Page 163 2022.3-0000010 OM In the second modification the roof hatch is fixed in opened and closed position by a detent 2 (figure 3.23.13), mounted on the hatch 1. 1 – hatch; 2 – detent; Figure 3.23.13 – Roof hatch fixation (second modification) in opened and closed position https://tractormanualz.com/...

  • Page 164: Marking Of Tractor Components

    En- gines that are given national certificates of conformity of the Republic of Belarus or CIS countries, has conformity signs from national certification systems of the countries, that issue this certificate.
  • Page 165 2022.3-0000010 OM 3.23.4 Clutch housing number Location of the coupling clutch housing number is shown in figure 3.24.3 Figure 3.24.3 – Location of coupling clutch housing number 3.24.5 Gear box number Location of the gear box number is shown in figure 3.24.4. Figure 3.24.4 –...

  • Page 166: Intended Use Of Tractor

    2022.3-0000010 OM 4 INTENDED USE OF TRACTOR 4.1 Safety measures to be taken preparing tractor for operation Strict observance of safety requirements ensures safe operation of the tractor and improves its reliability and durability. Only persons not younger than 17, holders of a tractor driving license to operate a tractor of 3.0 traction class, who have been briefed on accident and fire prevention, may be admitted to operate the tractor.

  • Page 167: Tractor Use

    The tractor is boarded through the cab left door. To make tractor boarding easier there is a foot step. 4.2.2 Preparing for start and starting the engine To start the engine of “BELARUS-1822.3/1822 .3/2022.3/2022 .3” tractor carry out the following actions: engage the tractor parking brake;...

  • Page 168: Tractor Motion Start, Gb Shifting

    2022.3-0000010 OM unit, on the control panel of the rear axle DL, of FDA drive, of FPTO drive (if installed). On RLL control panel the annunciator of testing electronic systems controlling RLL, lights up, thus indicating the workability and blocking of the RLL control system; - after the engine is started, a LED lamp of green color lights up on the handle of the lever shifting speeds and passes of the reduction unit;...
  • Page 169 Before starting to move define a necessary speed of tractor movement. The speed diagram of the tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” with tires of basic con- figuration is given in the instruction table attached to the right glass of the cab and also in subsection 2.13.2.

  • Page 170: Tractor Stop

    2022.3-0000010 OM 4.2.4 Tractor stop To stop the tractor do the following: - decrease engine speed; - fully press the clutch pedal; - set the range switching lever and the speed and pass shifting lever into neutral position; - release the clutch pedal; - stop the tractor by means of service brakes;...
  • Page 171 2022.3-0000010 OM To exclude impact loads engage the rear PTO at engine speed close to minimum (between 1000 and 1100 rpm), then engine speed should be increased. There are 6 exchangeable shat end extensions of RPTO. One shaft end extension (type 3, 20 splines, 45mm or type 2, 21 splines, 35mm) is mounted on the tractor, the...

  • Page 172: Selection Of Optimal Inner Pressure In Tires Depending On Operational Conditions And Load On Tractor Axles, Instructions For Tire Use

    2022.3-0000010 OM 4.2.8 Selection of optimal inner pressure in tires depending on operational conditions and load on tractor axles, instructions for tire use 4.2.8.1 Selection of optimal inner pressure in tires depending on operational condi- tions and load on tractor axles. Selection of optimal air pressure in tires of wheeled tractors and rate of its influence on gripping abilities depend on soil type and load, applied to tractor axles.
  • Page 173 2022.3-0000010 OM Table 4.1 – Rates of loads on tractor single tires for selection of operational modes at various speeds and tire inner pressures Spee Load on a single tire, kg, and a corresponding pres- Rate of solution for one tire, l sure, kPa Tire stan- km/h...
  • Page 174 2022.3-0000010 OM Table 4.2 – Rates of pressure in front tires of basic configuration for tractors “BELA- RUS-1822.3/1822 .3/2022.3/2022 .3” with effective load and speed Pressure in tires, kPa Tractor configu- Load, applied Single tires Speed, km/h ration to front axle, kg...
  • Page 175 2022.3-0000010 OM Table 4.3 – Rates of pressure in rear tires of basic configuration for tractors “BELA- RUS-1822.3/1822 .3/2022.3/2022 .3” with effective load and speed Pressure in tires, kPa Tractor configura- Load, applied Speed, Twinned Single to front axle, tion...

  • Page 176: Instructions For Tire Use

    2022.3-0000010 OM 4.2.8.2 Instructions for tire use To prevent premature wear of tires and tractor breakdown due to wrong use of tires, follow the below instructions for tire use: - carry out operations in technical maintenance of tires and wheels in due time; - keep tires away from fuel, oil and other oil products;...

  • Page 177: Permissible Combination Of Front And Rear Tires

    4.2.8.3 Permissible combination of front and rear tires ATTENTION: A CORRECTLY CHOSEN COMBINATION OF FRONT AND REAR TIRES IS TO BE USED ON “BELARUS-1822.3/1822 .3/2022.3/2022 .3”. THE CORRECT COMBINATION OF FRONT AND REAR TIRES WILL ENSURE MAX. OPERATION PER- FORMANCES OF THE TRACTOR, INCREASE TIRE LIFE AND DECREASE WEAR OF POWER TRAIN COMPONENTS.

  • Page 178: Rear Wheel Track Formation

    2022.3-0000010 OM 4.2.9 Rear wheel track formation The rear wheel track with the wheels of basic configuration 580/70R42 is changed by moving the hub together with the wheel over the axle shaft and by replacing the wheels from one sideboard to the other one. To change the rear wheel track perform the following operations: - put the tractor on a level ground, put the stops under the front and rear wheels, clean the axle shafts from dirt;...

  • Page 179: Rear Wheel Twinning

    2022.3-0000010 OM 4.2.10 Rear wheel twinning With an aim to improve gripping properties of the tractor when coupled with heavy agricultural implements on soils with low bearing capacity, rear wheel twinning with use of spacers is provided. The additional wheels are mounted one by one, in the following way: - set a permissible track for the main rear wheels, as specified in subsection 4.2.9 “Rear wheel track formation”;...

  • Page 180: Front Wheel Track Formation

    2022.3-0000010 OM 4.2.11 Front wheel track formation The front wheel track is adjusted stepwise both by displacing the wheels from one sideboard to the other, and by changing a position of the wheel disk relative to the rim. The front wheel track may have the following dimensions: 1620, 1725, 1790, 1890, 1940, 2040, 2105, 2205.
  • Page 181 2022.3-0000010 OM Table 4.7 continued Tractor track Variants of mounting the Disk offset , Description of mounting , mm disk and the rim method (tire 420/70R24) The disk mates with the 1790 support outer surface. The disk mates with the 1890 support inner surface.

  • Page 182: Safety Measures To Be Taken When Operating The Tractor

    2022.3-0000010 OM 4.3 Safety measures to be taken when operating the tractor 4.3.1 General safety measures to be taken when operating the tractor Do not operate the tractor in a closed room without required ventilation. Exhaust gas may result in lethal outcome. Tractor start-up and operation with the hood opened is not allowed.
  • Page 183 2022.3-0000010 OM Trailers attached to the tractor shall have a braking system, ensuring: - trailer brake on movement; - brake engagement in case of trailer detachment from the tractor; - holding the trailer when staying on slopes; - prevention of trailer from pushing the tractor when the travel speed is changed abruptly.
  • Page 184 2022.3-0000010 OM Do not work under raised agricultural implements. Do not leave implements uplifted when stopping for a long time. Before lifting and lowering a hinged agricultural implement and also when turning the tractor make sure there is no danger of catching somebody or stumbling on the hurdle. The mounted and semi-mounted machine is to be lowered into its operating position and up lifted into the hauling position only with a straight-line motion of the assembly unit.

  • Page 185: Fire Safety Measures

    2022.3-0000010 OM 4.3.2 Fire safety measures The tractor shall be equipped with fire fighting equipment, i.e. a shovel and a fire extinguisher. Operating the tractor without fire fighting equipment is forbidden. Never fuel the tractor with the engine running. Do not smoke when fueling in the tractor. Do not fuel the tank to the max.

  • Page 186: Tractor Final Assembly And Run-In

    - check the braking fluid level in tanks of main cylinders of clutch hydrostatic drives and working brakes and if necessary add as per section 6 “Maintenance”; for BELARUS- 1822 .3/2022 .3 tractors check the brake fluid level in the master cylinder housings for clutch and brakes control on reverse and add if required;...

  • Page 187: Technical Maintenance During Tractor Run-In

    2022.3-0000010 OM Start the engine. Let the engine run at idle speed for five minutes gradually increas- ing the speed to 1600 rpm, then run in for 30 hours under load. Carrying out the 30-hour run-in follow the below instructions: - constantly inspect gauge indications, operation of lubrication system, cooling sys- tem and power supply system.

  • Page 188: Actions In Extreme Conditions

    2022.3-0000010 OM - check and adjust tension of the drive belts of the alternator and the engine water pump; - control engine running, steering, brakes, operation controls, lighting and warning systems; 4.5 Actions in extreme conditions 4.5.1 To stop the tractor immediately, sharply depress clutch and brake pedals. 4.5.2 For emergency stop of the engine pill the engine stopping handle.

  • Page 189: Coupling Of Implements

    Selection and buying of agricultural implements (fertilizer distributors, ploughs, motor cul- tivators, harrows, seeding machines, rotary tooling and other implements) for tractors “BELA- RUS-1822.3/1822 .3/2022.3/2022 .3” is carried out by the customer itself according to its needs, and with consideration of the implement and tractor performance specifications, and also local conditions i.e.
  • Page 190 Tractor operator is personally liable for abidance by traffic regulations and safe op- eration requirements, and safety measures and correctness of tractor “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” operation, set forth in this operation manual. Service stuff...

  • Page 191: Types Of Implements Coupled With Tractor "Belarus

    «BELARUS- 1822.3/1822 .3/2022.3/2022 .3» the implements are divided into the following types: - mounted implement is fixed in three points to the upper and lower draft arms of LL. The tractor can carry weight of an implement in full. Implement structural components at carry is not in touch with ground contact area.

  • Page 192: Lift Linkage

    The RLL and the FLL correspond to ISO 4254-3. 5.3.2 Three-point rear lift linkage The three-point rear lift linkage of “BEARUS-1822.3/1822 .3/2022.3/2022 .3” is made according to State Standard GOST 10677 and ISO 730. Basic parameters of RLL, specified in Table 5.1 and in Figures 5.3.1, 5.3.2, are given with standard rear tires (580/70R42 both single and doubled), mounted on the tractor and with standard static ra- dius, specified by the manufacturer.
  • Page 193 2022.3-0000010 OM In construction of rear LL there is a possibility of use of an adjusting rod which by fixing of the lower links of a certain size among themselves ensures necessary length of a suspension axis and facilitates their connection to an implement. For protection of coupled implements from rocking length adjustable limit external rods are used.
  • Page 194 2022.3-0000010 OM During operation of wide-cut implements in order to facilitate crossover contour fol- lowing (planting cultivator and etc.,) and reduction of load on the RLL, free movement in vertical plane of one lower link relative to another is to be ensured. To achieve this you have to adjust the lifting rods in order to make one lower link move freely in vertical plane relative to another.
  • Page 195 2022.3-0000010 OM Figure 5.3.2 – Rear lift linkage diagramm of “LL-2” type Table 5.1 – Basic parameters and coupling dimensions of RLL Standard size (configuration) “LL-3” “LL-2” of the device (Figure 5.3.1) (Figure 5.3.2) 1 Category (acc. to ISO 730-1) Category 3 Category 2 2 Design features...

  • Page 196: Three-Point Front Lift Linkage

    2022.3-0000010 OM 5.3.3 Three-point front lift linkage Optionally the tractor “BELARUS-2022.5”.may have FLL installed. Front lift linkage with dimensions corresponding to standard size “LL-2”, is similar on critical parameters to the rear lift linkage. The front lift linkage is designed for the following purposes: - forming of combined units (tiller is in front of the machine, and seeder is behind and etc.);...
  • Page 197 2022.3-0000010 OM Scheme of installation of linkage-mounted ballast weights to FLL assembled with link- age-mounted supporting bracket is shown in Figure 5.3.4. Information about installation of the linkage-mounted ballast weights on the RLL is given in Table 5.2a. Figure 5.3.4 – Scheme of installation of linkage-mounted ballast weights to FLL Table 5.2 –...

  • Page 198: Drawbar Hitches

    - drawbar hitches of semitrailers have an adjustable support. The tractor “BELARUS - 1822.3/1822 .3/2022.3/2022 .3” has a special-purpose rear mounting device of lift type in the form of guide plates with several borings fixed to the rear joint face of a rear axle body.

  • Page 199: Drawbar Hitch Dh-2V

    2022.3-0000010 OM 5.4.2 Drawbar hitch DH-2V Figure 5.4.1 – Installation variants scheme of DH-2V Table 5.3 – Basic parameters and coupling dimensions of DH-2V Standard size (configuration) DH-2V (Towing yoke) 1 Variant Yoke acc. to ISO Yoke acc. to GOST 2 Mounting location Rear lifting device 3 Design features...

  • Page 200: Drawbar Hitch Dh- V

    2022.3-0000010 OM 5.4.3 Drawbar hitch DH- V Figure 5.4.2 – Installation variants scheme of DH- V Table 5.4 – Basic parameters and coupling dimensions of DH- V Standard size (configuration) DH -3V (yoke) 1 Mounting location Rear lifting device 2 Design features Rotational, height adjustable 3 Purpose For connection and coupling of trailed...

  • Page 201: Drawbar Hitch Dh-2R

    2022.3-0000010 OM 5.4.4 Drawbar hitch DH-2R Figure 5.4.3 – Installation variants scheme of DH -2R Table 5.5 – Basic parameters and coupling dimensions of DH -2R Standard size (configuration) DH -2R (python) 1 Mounting location Rear lifting device 2 Design features Cantilever fitted connection pin, verti- cally adjustable 3 Purpose...

  • Page 202: Drawbar Hitch Dh-1 -01

    2022.3-0000010 OM 5.4.5 Drawbar hitch DH-1 -01 Figure 5.4.4 – Installation variants scheme of DH-1 -01 Table 5.6 – Basic parameters coupling dimensions of DH -1 -01 Standard size (configuration) DH -1 -01 (draw bar) 1 Variant First position Second position 2 Mounting location At the bottom of the rear axis body and rear lifting device...

  • Page 203: Drawbar Hitch Dh -1

    2022.3-0000010 OM 5.4.6 Drawbar hitch DH -1 Figure 5.4.5 – Installation scheme of DH -1 Table 5.7 – Basic parameters coupling dimensions of DH -1 Standard size (configuration) DH -1 (crossbar) 1 Mounting location On a suspension axis of rear lift link- 2 Design features Draw crossbar on suspension axis of rear lift linkage...

  • Page 204: Usage Patterns Of Tractor Hydraulic System For Driving Of Operated Parts And Other Elements Of Unitized Hydraulically Operated Machines And Units

    Hydraulic control system for implements mounted on tractor “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” provides means for oil extraction for operation of the im- plements coupled. Meanwhile the following variants are possible: - oil extraction by unilateral and bidirectional hydraulic cylinders (hereinafter referred to as hydraulic cylinders);...
  • Page 205 2022.3-0000010 OM Major characteristics of tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” HLL to drive working attachments of other components of the hydraulically operated implements and units coupled are shown in Table 5.8. Table.5.8 – Characteristics of tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” hydraulic drive...

  • Page 206: Selection Of Implements For Coupling

    DH and tractor axles. Tractors “BELARUS-1822.3/1822 .3/2022.3/2022 .3” work with tilling machine with average resistance of working attachment of 30.0 N. Unit grasp width and processing depth basically depend on unit drafts of soils determining a range of working speeds with regard to agricultural requirements.

  • Page 207: Calculating Method For Selection Of Implements For Coupling

    Reference data for selection of implements for coupling with tractors “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” is the following: - type and characteristics of processed soil and cultivated crops;...
  • Page 208 When purchasing new implements for tractor it is necessary to specify the required kitting with the corresponding operating equipment appropriate for coupling with tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3”. For the implements driven from the rear PTO it is necessary to order a cardan shaft of the required length and type according to the coupling dimensions.
  • Page 209 2022.3-0000010 OM 3 Third step. Test for vertical stationary load on DH or LL lifting power compliance with the load imposed by the implement with regard to the technological load weight. Ensure possibility to lift or land the implement coupled by the lift linkage with full op- erating weight.

  • Page 210: Test Of Correctness Of Composition Of The Machine And Tractor Unit

    “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” coupling is proper use of the engine power defined by loading factor indicating the degree of the tractor rated engine power use required for technological processes by the implements coupled. For each group of agricultural tasks there are approximate values of degree of utilization of engine rated brake power.

  • Page 211: Selection Of Ploughs

    27 to 36 kN. Tilling is the most power-consuming type of the activities. According to the traction indexes of the tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” in the original configu- ration can be coupled with seven-bodied share plough with overall grasp width from 30 to 40 cm and processing width from 15 to 22 cm on well-moistured soils of average density.

  • Page 212: Power Take-Off Shaft Ends

    5.9 Power take-off shaft ends Shaft ends drives (Figure 5.9.1) of the front and rear power take-off shafts (FPTO and RPTO) of the tractors “BELARUS-1822.3/1822 .3/2022.3/2022 .3” correspond in de- sign and arrangement to regulatory document and standards covering power take-off shafts of the agricultural tractors.

  • Page 213: Determination Of Pto Shaft And Cardan Shaft Applicability

    2022.3-0000010 OM 5.10 Determination of PTO shaft and cardan shaft applicability Critical parameters for determination of possibility of application of rear or front PTO shaft of the tractor, and cardan shaft and safety clutch performances also in the course of the implements selection for coupling with the tractor are the following: coupling method;...
  • Page 214 ATTENTION: IT IS NOT RECOMMENDED TO USE CARDAN SHAFTS WITH SAFETY CLUTCHES WITH A DESTRUCTIBLE COMPONENT FOR IMPLEMENTS COU- PLING WITH TRACTORS “BELARUS-1822.3/1822 .3/2022.3/2022 .3”! In several implements freewheeling clutches are used. The freewheeling clutches (sprag clutches) are automatically closed if the rotating direction is straight, and are un- closed if the rotating direction is opposite.
  • Page 215 2022.3-0000010 OM ATTENTION: MANUFACTURER OF THE IMPLEMENT CARDAN-DRIVEN FROM THE TRACTOR PTO SHAFT SHALL INFORM YOU IN ADVANCE ABOUT THE NECES- SITY OF APPLICATION OF A SAFETY CLUTCH, CLUTCH DESIGN FEATURES AND CONSEQUENSES OF THE IMPLEMENTS APPLICATIONS WITHOUT THE SAFETY CLUTCH! When you need to decide on the purchase or operation of the cardan shaft follow the implements and cardan shaft manufacturers’...

  • Page 216: Features Of Application Of Pto Shafts And Cardan Shafts

    2022.3-0000010 OM In course of the implements coupling via DH-2V, DH-2 or DH-2R (Figure 5.10.4), when distance equality from the implement connection point to PTO shaft and PRS is not maintained, PTO shaft and PRS axles are shifted relative to each other in fore-and-aft plane (right and left) when the implement turns the cardan shaft length is varied lengthwise, an ex- tensible cardan shaft with gimbal joint and constant-velocity universal joint with guard hous- ing shall be used.
  • Page 217 8. When the cardan shaft is used for the first time it is necessary to check the car- dan shaft length, and to adjust it to the operating conditions with tractors “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” when needed. For more detailed guidelines on cardan shafts see the technical documentation enclosed.
  • Page 218 2022.3-0000010 OM 9. The length of the cardan shaft maximum extended (which is permitted for opera- tion) shall be of such type when the one part of the cardan shaft enters another for not less than L =150 mm. If the value is below L =150 mm (Figure 5.11.4, view ) the cardan shaft must not be operated.
  • Page 219 2022.3-0000010 OM 14. In case of mounted and semimounted implements operation with the cardan drive, block the lower links of the lift linkage. 15. After the cardan shaft dismounting it is necessary to put guard hoods on the PTO shaft end extensions and PRS! 16.

  • Page 220: Ways Of Changing Of Drawbar Features And Passing Ability Of The Tractors

    5.12.1 General information Most of the technical processes in agricultural industry are carried out by tractors “BELARUS -1822.3/1822 .3/2022.3/2022 .3” in running order by the direct drafting of the implements and instrument due to the adhesion of pneumatic tyres with surface. Estimated figures of the towing performance are drawbar power at operation range speeds, rated drawbar power at standard operating weight, and permissible sliding.

  • Page 221: Ways Of Changing Of Drawbar Features And Passing Ability Of The Tractors

    Change in the passing ability parameter and in drawbar features of the tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” by virtue of increase in operating weight within tolerable limits, is the most effective in circumstances where the deeper is the track the bigger is the soil supporting capacity.
  • Page 222 2022.3-0000010 OM ATTENTION: ADDITIONAL WHEELS LOADING BY FILLING TIRES UP WITH WATER (SOLUTION) SHALL BE USED ONLY IN CASE WHEN THE TIRE TRACTION TO THE GROUND IS POOR IN ADVERSE CONDITIONS (ON SANDY, WATERLOGGED SOILS ETC.). TIRES FILLED UP WITH LIQUID IMPAIR THE TRACTOR TRAVELLING COMFORT AT A SPEED EXCEEDIND 20 KM/H, AND IN CASE IF THE TIRE RUNS INTO ANY OBSTACLE, CARCASS BREAK CAN HAPPEN! ATTENTION: YOU MUST NOT FILL IN THE TIRES WITH WATER (SOLUTION)

  • Page 223: Procedure Of Filling With Water Or Water Solution

    2022.3-0000010 OM 5.12.5 Procedure of filling with water or water solution Filling in of the liquid shall be carried out in the following order: - jack the tractor; - round the wheel 2 (Figure 5.12.1) in such way that the vent 1 is in the above posi- tion;...

  • Page 224: Order Of Full Water Or Water Solution Drain From The Wheels Tires

    2022.3-0000010 OM 5.12.7 Order of full water or water solution drain from the wheels tires For full liquid drain dismount the wheel from the tractor and perform the following: - deflate the tire and drain the liquid; - unbend both tire beads from rim seats into its cave from the side opposite to vent positioning;...

  • Page 225: Application Of Rear Axle Differential Blocking

    2022.3-0000010 OM Change of rated loading per tire depending on the speed is applied in cases when the tire is not operated for a long time with high torque on the driving wheels. At field works and other conditions of continuous operation under high torque you should use figures cor- responding to the speed of 30 km/h.

  • Page 226: Features Of The Tractor Application In Special Conditions

    5.13.3 Operation in a forest It is forbidden to use tractor “BELARUS- 1822.3/1822 .3/2022.3/2022 .3 ” for per- formance of any work in a forest, including coupling with clamshell loader, trailing equip- ment, special-purpose forestry machinery designed for gathering, loading, and transport of trees, and their unloading, sorting and warehousing.

  • Page 227: Driving On Public Roads And Selection Of Speed

    EQUIPMENT. TRACTORS «BELARUS- 1822.3/1822 .3/2022.3/2022 .3» CAN MAKE MORE SPEED THAN IT IS PERMISSIBLE FOR MOST IMPLEMENTS COUPLED! Selecting a speed, the operator shall consider the intensity of traffic, features and state of the implements coupled and the load transported, maximum permissible speed of the implements coupled, road and meteorological conditions with regard to capabilities and restrictions imposed by Traffic regulation rules.

  • Page 228: Finding Of Total Weight, Loads On The Front And Rear Axles, Tires Holding Capacity And Required Minimum Ballast

    2022.3-0000010 OM 5.14 Finding of total weight, loads on the front and rear axles, tires holding capacity and required minimum ballast Amount of load on the tractor axles in structure of MTU may be found by means of proximate weighting on truck scales of the corresponding carrying capacity. Tractor weighting allows possibility to consider weight distribution of MTU masses along the tractor axles completed by you in different operating conditions: “main operation”...
  • Page 229 2022.3-0000010 OM b) during operation of tires on doubled wheels: (considering a permissible load on a tire during operation of tires on doubled wheels): doubl. doubl. doubl. doubl. where are calculated loads for pressurization of tires during doubl. doubl. operation of tires on doubled wheels. Further according to the calculated loads from Table 4.1 of loading instructions, tire pressure shall be determined (subsection 4.2.8 “Selection of tires internal pressure in de- pending on operating conditions and load on the tractor axles, and tires operating rules”).

  • Page 230: Choice And Installation Of Front Loader

    Name of indicator (characteristics) Indicator (characteristics) value Standard size of tractor “BELARUS- 420/70R24 – front, 580/70R42 – rear (i.e. tires 1822.3/1822 .3/2022.3/2022 .3” wheel tires of basic configuration or imported tires of the to which installation of loader is possible same type)
  • Page 231 2022.3-0000010 OM For installation of the complete set of the loading equipment bores on a front beam, longerons and a tractor clutch coupling case are used. For the purpose of unloading of a semiframe and a tractor clutch coupling case use adjustable bars or other constructive elements connected to rear semi-axles tubes of rear axle transferring a part of push force to tractor rear axle.

  • Page 232: Safety Measures By Tractor "Belarus-1822.3/1822 .3/2022.3/2022

    ATTENTION: INSTALLATION TRACTOR “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” OF MOUNTED FRONT LOADERS OF VARIOUS MANUFACTURERS IS ALLOWED IN CASE IT IS PROVIDED FOR IN LOADERS TECH- NICAL DOCUMENTATION! ATTENTION: FRONT LOADERS WHICH ARE NOT DESIGNED FOR USE TO- GETHER WITH TRACTOR “BELARUS-1822.3/1822 .3/2022.3/2022 .3” MUST NOT BE...
  • Page 233 2022.3-0000010 OM ATTENTION: TO IMPROVE LONGITUDINAL STABILITY AND RELIEF OF LOAD ON FRONT AXLE, TRACTOR COUPLED WITH LOADER CAN BE EQUIPPED WITH REAR LINKAGE-MOUNTED BALANCE WEIGHTS! OPERATION OF LOADER ON THE SLOPE MORE THAN 8 DEGREES IS FORBID- DEN! Tractor service brake control pedal should be blocked during loader operation. Avoid abrupt start, braking, sharp turns and longterm frictional slip of tires by tractor operation with loader.

  • Page 234: Information About Mounting Holes

    The mounting holes arrange- ment scheme for tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3” is shown in Figure 5.15.2. Parameters of mounting holes are listed in Table 5.15.
  • Page 235 1– right longeron; 2 – right longeron; D1 – right plate; D2 – left plate; 1 – left rear-axle tube; 2 – right rear-axle tube; – rear-axle body. Figure 5.15.2 – Mounting holes arrangement scheme of tractor “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” https://tractormanualz.com/...

  • Page 236: Usage Peculiarities Of Special Low-Speed Modification Of 2022B.3 - 17/32

    2022.3-0000010 OM 5.16 Usage peculiarities of special low-speed modification of 2022B.3 – 17/32 ATTENTION: ALL INFORMATION CONTAINED IN SECTION 5 "COUPLING OF IMPLEMENTS" REGARDING COUPLING OF IMPLEMENTS WITH THE BASIC MODIFI- CATION OF THE TRACTOR WILL ALSO APPLY TO THE LOW-SPEED MODIFICATION WITH THE REVERSE CONTROL POST 2022 .3 - 17/32! When selecting implements operating in the low-speed range define their operating speed range and compare it with the tractor permissible speed.
  • Page 237 2022.3-0000010 OM Purity of oil in the hydraulic system ensures its fail-safe operation. Types of scheduled maintenance service are shown in table 6.1. Table 6.1 – Types of scheduled maintenance service Types of maintenance service Intervals, h Maintenance service while operational run-in MS before, during and after trac- tor run-in (after 30 hours of op- eration)

  • Page 238: Providing Access To The Components For Maintenance Services

    2022.3-0000010 OM 6.2 Providing access to the components for maintenance services 6.2.1 Providing access to the components for maintenance service of tractors with facing consisting of the hood, mask and side pieces. Before starting maintenance service operations, it is required to remove both side pieces 10and 18 (figure 6.2.1), open and fix tractor hood 8.

  • Page 239: Providing Access To The Components For Maintenance Services Of Tractors With Facing Consisting Of Hood Only

    2022.3-0000010 OM 1 – mask; 2 – lock; 3 – bracket; 4 – link; 5 – clip; 6 – hood; 7 – clinch; 8 – lock; 9 – cable control handle; 10 – side piece; 11 – support; 12 – detent; 13 – link; 14 – clip; 15 – support;...
  • Page 240 2022.3-0000010 OM a) the first position a) the second position 1 – control cable handle; 2 – lock; 3 – hood; 4 – link; 5 – bracket; 6 – hatch; 7 – locking mechanism; 8 – link; 9 – bracket. Figure 6.2.2 –...

  • Page 241: Maintenance Procedure

    2022.3-0000010 OM 6.3 Maintenance procedure Contents scheduled servicing operations tractors “BELARUS- 1822.3/1822 .3/2022.3/2022 .3” in course of operation are listed in Table 6.2. Table 6.2 Opera- Periodicity, h Operation description tion No 8-10 8-10 Check oil level in the engine crankcase...
  • Page 242 2022.3-0000010 OM Lubricate pivot axis bearing of FDA Check/adjust air conditioner compressor drive belt tension Table 6.2 continued Opera- Periodicity, h Operation description tion No 8-10 125 250 500 10002000 Carry out maintenance of AB Check oil level in FPTO reducing gear Lubricate HSC hydraulic cylinders hinged joints Rinse mesh filter of transmission hydraulic sys- Check/adjust clearances in steering link joints...
  • Page 243 Carry out maintenance of engine air cleaner As it becomes dirty __________________________________________________________________________________________ The operation shall be carried out only on tractors «BELARUS- 1822 .3/2022 .3» The operation shall be carried out if FLL and FPTO are installed against order The operation shall be carried out once during the first maintenance on a shift...

  • Page 244: Scheduled Maintenance Service Operations

    2022.3-0000010 OM 6.4 Scheduled maintenance service operations 6.4.1 Maintenance service on a shift basis (SBMS) in every 8 – 10 hours of op- eration or per shift 6.4.1.1 General instructions Every 8 – 10 hours of tractor operation or at the end of shift (depending on which comes first), do the following operations: 6.4.1.2 Operation 1.
  • Page 245 2022.3-0000010 OM 6.4.1.4 Operation 3. Check of oil level in the HLL tank Before checking oil level, set the tractor on the flat horizontal ground. Lower RLL links to the extreme lower position. Stop the engine and engage the parking brakes. HLL tank is located on the left side of the clutch coupling housing.
  • Page 246 Note – this operation shall be carried out only on tractors “BELARUS- 1822 .3/2022 .3”. If the tractor “BELARUS-1822 .3/2022 .3” is used only for transport operations, this operation can be carried out with less periodicity.
  • Page 247 2022.3-0000010 OM Carry out visual inspection of tires outside appearance and conditions in order to detect faults or objects getting stuck in the tires (tacks, rocks and etc.). If necessary, clear the tires of foreign objects. In case the tires have defects going up to the tire fabric or cracks going through the whole tire thickness, dismount the tire and send it to the special repair workshop for retreading.
  • Page 248 2022.3-0000010 OM 1- bolt; 2- condenser; 3, 4- brackets; 5 – filter drain; 6 -fitting piece. Figure 6.4.6 – Air conditioner condenser uplift CORROSIVE DETERGENT COMPOSITIONS SHALL NOT BE USED! 6.4.1.14 Operation 13. Check/cleaning of the engine water radiator and the en- gine CAC-radiator Check cleanliness of the hood mask, engine CAC-radiator core and engine water radiator.
  • Page 249 2022.3-0000010 OM 6.4.1.15 Operation 14. Check /rinse of RLL and FLL gripper tools It is required to check the cavity where the hinge joint locking mechanism in gripper tools 1 (figure 6.4.7) of the RLL is located (and FLL if it is mounted). In case of dirt accu- mulation, clean internal cavities in gripper tools and rinse them with water.

  • Page 250: Maintenance Service In Every 125 Hours Of Operation

    2022.3-0000010 OM 6.4.1.18 Operation 17. Drainage of condensate water from the radiator tanks of diesel CAC The operation shall be carried out in autumn and winter period every 8-10 hours of tractor operation or on a shift-time basis, and in spring and summer period – every 125 hours of tractor operation.
  • Page 251 2022.3-0000010 OM 1 – nuts for front wheels mounting on reducing gear flanges of FDA; 2 – nuts for rear wheels mounting on hubs; 3 – bolt for fastening rear wheel hubs; 4 – nuts for front wheels mounting on brackets of rim parts. Figure 6.4.10 –...
  • Page 252 2022.3-0000010 OM 6.4.2.6 Operation 22. Check / adjustment of clutch control Check the condition of the expansion tank, main (forward motion, reverse) and op- erating cylinders, hydraulic booster and crane. Hydraulic-brake fluid or oil drain is not al- lowed! Clean the control drive and pedals of clutch control from dirt and foreign objects. Check and adjustment of clutch control if necessary, shall be carried out in accor- dance with clause 3.2.4.1 “Adjustment of clutch control”.
  • Page 253 2022.3-0000010 OM To clean the cab ventilation and heating systems filter, it is necessary to do the fol- lowing: - to get an access to the filter, put a support or a small ladder; - remove two filter caps 1 (figure 6.4.13) from bolts 2 and two filter caps 3 from bolts 4 un- der the protrusive edge of the cab roof;...
  • Page 254 2022.3-0000010 OM 6.4.2.11 Operation 27. Check of oil level in the main gear housing and wheel- hub drive of the FDA To check oil level in the housings of the main gear and FDA wheel-hub drives, per- form the following: - place the tractor at the level horizontal ground, engage the parking brake and lock the wheels against movement by means of anti-recoil limit stops, excluding tractor self- movement.
  • Page 255 2022.3-0000010 OM 6 .4.2.13 Operation 29. Lubricating of pivot axis bearing of FDA To lubricate pivot axis bearing 3 of FDA, do the following: - remove caps 1 (figure 5.4.14) from four lubricating boxes 2 of bearings 3; - clean lubricating boxes 2 from accumulated dirt and consolidated lubricant; - squirt lubricating boxes 2 with lubricant making form four to six injections.

  • Page 256: Maintenance Services In Every 250 Hours Of Operation

    2022.3-0000010 OM 1 – tension lever; 2 – belt; 3 – compressor. Figure 6.4.17 – Adjustment of air conditioner compressor drive belt tension 6.4.3 Maintenance services in every 250 hours of operation 6.4.3.1 General instructions Carry out previous operations and the operations specified in subsection 6.4.3. 6.4.3.2 Operation 31.
  • Page 257 2022.3-0000010 OM 1 – terminal of output pin connector; 2 – filler plug. Figure 6.4.18 – Maintenance of accumulator batteries 6.4.3.3 Operation 32. Check of oil level in FPTO reducing gear To check the oil level in FPTO reducing gear, perform the following: - place the tractor at the flat horizontal ground, engage the parking brake and lock the wheels against movement by anti-recoil limit stops, excluding tractor self-movement.
  • Page 258 2022.3-0000010 OM - disassemble the filter by wrenching counter nut 7 and bracket 6 one-by-one off stud-bolt 9. Remove washer 8, spring 4, piston 5, O-ring 2, filter cartridges 3, and O-ring 2; - rinse the components with diesel fuel until they become clean; - assemble the filter in reverse order, paying attention to obligatory installation of O- rings 2 on both sides of filter cartridges set.
  • Page 259 2022.3-0000010 OM Figure 6.4.21 – Check of clearance in steering hinge joints 1 – hinge joint; 2 – plug; 3 – locking wire; 4 – steering link. Figure 6.4.22 – Maintenance of steering hinge joints 6.4.3.7 Operation 36. Check and adjustment of wheels toe-in Adjustment of front wheels toe-in is carried out to prevent the front tires from prema- ture breakdown.
  • Page 260 2022.3-0000010 OM 3. Measure distance “ ” (figure 6.4.23) between rim edges of front wheels 1 and 5 (figure 6.4.23) on wheel centre level at the front and make visible marks in locations of measurements. 4. Disengage the parking brake, drive the tractor ahead in a way that the front wheels turn by half revolution and measure distance “B”...
  • Page 261 2022.3-0000010 OM Figure 6.4.24 – Lubrication of clutch release yoke bearing ATTENTION: DO NOT INJECT TOO MUCH GREASE AS EXCESSIVE GREASE WILL ACCUMULATE INSIDE THE CLUTCH CASE AND MAY GET INTO FRICTION SURFACE OF DRIVEN DISK FRICTION FACINGS! 6.4.3.9 Operation 38. Cleaning of rotor wheel of centrifugal oil filter of GB Unscrew nut 1 (figure 6.4.25) and remove cap 2.
  • Page 262 2022.3-0000010 OM 1 – filter casing; 2 – filter; 3 – adapter; 4 – filter gasket; 5 – anti-drainage valve; 6 – spring; 7 – overflow valve. Figure 6.4.26 – Oil filter 6.4.3.11 Operation 40. Cleaning of centrifugal oil filter rotor of the engine Cleaning of centrifugal oil filter rotor of the engine shall be carried out together with oil change in the diesel crankcase.
  • Page 263 2022.3-0000010 OM 1 – nut; 2 – cover; 3 – rotor bowl; 4 – nut key, 5 – screwdriver (cane); 6 – cap; 7 – propeller; 8 – mesh filter; 9 – rotor. Figure 6.4.27 – Cleaning of centrifugal oil filter rotor of the engine 6.4.3.12 Operation 41.
  • Page 264 2022.3-0000010 OM 6.4.3.13 Operation 42. Drainage of sediment from the fine fuel filter of the en- gine Drainage of sediment from the fine fuel filter shall be carried out in the following way: - release plug for air outlet 2 (figure 6.4.29) for 1…2 revolutions; - unscrew plug 3 in the lower part of the filter and drain sediment until clean fuel appears, sediment shall be collected into a special container;...

  • Page 265: Maintenance Services In Every 500 Hours Of Operation

    1822 .3/2022 .3” service brake”. The rules for adjustment of service brake control of tractor “BELARUS- 1822 .3/2022 .3” are given in subsection 3.8.5 “Adjustment of tractor “BELARUS- 1822 .3/2022 .3” service brake”. 6.4.4.4 Operation 46. Adjustment of parking brake control Check and adjust if necessary parking brake control, as specified in subsection 3.8.7 “Adjustment of parking brake actuator”.
  • Page 266 2022.3-0000010 OM 6.4.4.5 Operation 47. Check of the pneumatic system main lines hermiticity To check the pneumatic system main lines hermiticity, perform the following: - adjust pressure in the pneumatic system up to the value of 0.6 to 0.65 MP (ac- cording to the air pressure gauge mounted on the gauge board) and stop the engine;...
  • Page 267 2022.3-0000010 OM 6.4.4.9 Operation 51. Check/adjust wheel-hub drive bearings of FDA The clearance between bearings 1, 9 (figure 6.4.33) of driving gear 2 shall not ex- ceed 0.05 mm. If necessary, make adjustment by changing the quantity of slitted gaskets 4 between bowl 3 and the housing.
  • Page 268 2022.3-0000010 OM 1, 3 – bearings; 2 – nut, 4 – flange Figure 6.4.34 – Check of clearance spaces in reducing gear flange bearing of FDA 6.4.4.11 Operation 53. Rinse of HLL oil tank breather Perform the following actions: - clean the place of breather installation on HLL oil tank 4 (figure 6.4.35); - disassemble breather by turning plug 2, withdraw washers 1 and filter 3.
  • Page 269 2022.3-0000010 OM Figure 6.4.36 – Scheme of lubricating the FPTO spline joints 6.4.4.13 Operation 55. Check / adjustment of clearances between the engine valves and rocking arms It is required to check clearances between the valves and engine rocking arms and adjust them if necessary after every 500 hours of operation as well as after removing cyl- inders head, tightening of cylinder head retaining bolts and when valve knock appears.
  • Page 270 2022.3-0000010 OM the cap of gas distribution gears and the mark of top dead center on the scale of torque vibration damper housing match), and adjust the clearance in the first cylinder valves. Turn the crankshaft for 1/3 of a revolution and adjust the clearance in the fifth cylin- der valves, i.e.
  • Page 271 2022.3-0000010 OM To fill fuel system, it is required to discharge air from it (bleed the fuel system), for which do the following: - unscrew plug 4 (figure 6.4.39) on the cap of filter 3. Bleed the system by means of priming pump 2.
  • Page 272 2022.3-0000010 OM 1 – valve; 2 – bolt; 3 – plug; 4 – cap; 5 – filter cartridge; 6 – bowl; 7 – tube. Figure 6.4.40 – Change of HLL exchangeable filter cartridge 6.4.4.16 Operation 58. Change of HSC tank exchangeable filter cartridge The first and second change of exchangeable filter cartridges of HSC tank shall be carried out in every 500 hours of tractor operation.

  • Page 273: Maintenance Service In Every 1000 Hours Of Operation

    2022.3-0000010 OM 6.4.5 Maintenance service in every 1000 hours of operation 6.4.5.1 General instructions Carry out previous operations and the operations specified in subsection 6.4.5. 6.4.5.2 Operation 59. Change of oil in HLL tank Before changing oil, in order to warm up the oil in HLL systems up to standard op- erating temperature, run the engine and set any of the hydraulic outputs control levers in the “Uplift”...
  • Page 274 2022.3-0000010 OM 6.4.5.3 Operation 60. Change of oil in HSC tank Before changing oil, in order to warm up the oil in HSC system set the steering wheel into the extreme position with the engine running and keep it in this position until the oil is warmed up to the temperature not less than 45 °...
  • Page 275 2022.3-0000010 OM 1 – transmission drain plugs; 2 – semi-axle tube drain plug; 3 – filler neck cover. Figure 6.4.44 – Change of oil in the transmission line WARNING: BE CAREFUL IN ORDER TO AVOID CONTACT WITH HOT OIL! 6.4.5.5 Operation 62. Change of oil in the main gear housing and wheel-hub drive housings of FDA Before changing oil, warm up the main gear housing up to the normal operating temperature by means of driving the tractor.
  • Page 276 Change of hydraulic-brake fluid in the clutch control drive on tractors “BELARUS- 1822.3/2022.3” is carried out in a similar way with the exception of the actions connected with hydraulic-brake fluid draining and filling, and bleeding of the clutch control hydraulic system for reverse for the reason of absence of the reverse control station on tractors “BELARUS-1822.3/2022.3”...
  • Page 277 10…15mm from the upper edge. 4. Bleed the hydraulic systems of brake control for forward motion and for reverse according to Operation No.4 of subsection 3.8.3 “Service brake adjustment of “BELARUS- 1822.3/2022.3” and Operation No.3 of subsection 3.8.5 “Service brake adjustment of “BELARUS-1822 .3/2022 .3”...
  • Page 278 2022.3-0000010 OM 1 – lubricating boxes; 2 – oscillating pin of FLL front links. Figure 6.4.45 – Lubrication of FLL turning shaft bushings 6.4.5.10 Operation 67. Change of lubrication in steering joints To change lubrication in steering joints, it is required to do the following: - remove locking wire 3 (figure 6.4.22);...
  • Page 279 2022.3-0000010 OM Figure 6.4.46 – Sequence scheme of cylinder head retaining bolts tightening 6.4.5.13 Operation 70. Rinse of coarse fuel filter Rinse of coarse fuel filter shall be carried out in the following order: unscrew the nuts of the bowl retaining bolts; remove bowl 1 (figure 6.4.47);...

  • Page 280: Maintenance Service In Every 2000 Hours Of Operation

    2022.3-0000010 OM 5. Check and tighten up if necessary nine accessible bolts 18 and three nuts at the joint of the gearbox case and the rear axle housing with torque of 315 to 400 N m. 6. Check and tighten up if necessary thirty six bolts 16 at both joints of the rear axle housing and the semi-axle tube (by eighteen bolts on each side) with torque from 160 to 200 N m.
  • Page 281 2022.3-0000010 OM 6.4.6.3 Operation 73. Rinse of the engine cooling system and change of cool- ing liquid To change cooling liquid (CL) in the engine cooling system, it is required to place the tractor on level horizontal ground, engage the parking brake and lock the wheels against movement with anti-recoil limit stops excluding tractor self-movement.
  • Page 282 2022.3-0000010 OM 6.4.6.6 Operation 76. Check of nozzles for pressure at the beginning of injec- tion and for quality of fuel spraying The nozzle is considered properly operating if it sprays fuel in the form of fog from all five openings of a sprayer, without separately outgoing drops, solid jets and condensa- tion.
  • Page 283 2022.3-0000010 OM 6.4.6.7 Operation 77. Check and adjustment of fuel injection timing advance adjusting angle When the engine start is difficult, while smoky exhaust as well as while changing and mounting of the fuel pump after checking on the stand in 2000 hours of tractor opera- tion or while engine repair, it is required to check fuel injection timing advance adjusting angle on the engine.
  • Page 284 2022.3-0000010 OM 1 – distribution cap (hatch cover is removed); 2 – silicon damper; 3 – setting pin; 4 – pul- ley. Figure 6.4.50 – Setting of fuel injection timing angle If the pin indicates on the scale the value which does not correspond to the value 6±0,5 degrees, make adjustments for which do the following: - rotating the crankshaft, match the value 6±0,5 degrees on the degree scale of the damper housing with the setting pin;...

  • Page 285: Maintenance Service That Does Not Coincide With Intervals Of Ms-1, 2Ms-1, Ms-2, Ms-3 And Special Ms

    2022.3-0000010 OM Hatch cover, pos.1, not shown 1 – hatch cover; 2 – nut; 3 – stud pin; 4 – special nut; 5 – drive half coupling; 6 – fuel pump drive gear. Figure 6.4.51 – Fuel pump drive ATTENTION: CHECK AND ADJUSTMENT OF FUEL INJECTION TIMING AD- VANCE ADJUSTING ANGLE ON THE ENGINE SHALL BE CARRIED OUT ONLY BY QUALIFIED SPECIALISTS! On the engines...
  • Page 286 2022.3-0000010 OM 6.4.8.2 Operation 79. Adjustment of GB driven centrifuge valves Adjusting valve of the transmission hydraulic system operating pressure 2 maintains oil pressure in the transmission hydraulic system within the range 0.9 to 1.1 MPa. In case pressure falls below the specified limit, it is required to adjust valve 2 by means of installa- tion of auxiliary washers 5 (figure 6.4.52) between spring 3 and plug 6.
  • Page 287 2022.3-0000010 OM 6.4.8.3 Operation 80. Maintenance of the engine air cleaner Maintenance of the engine air cleaner shall be performed when the indicating lamp of the air cleaner filter maximum clogging flashes on, which is located in the control indica- tor unit on the instrument board.

  • Page 288: Seasonal Maintenance Services

    2022.3-0000010 OM 6.5 Seasonal maintenance services Carrying out seasonal maintenance service shall be combined with the performance of operations of regular maintenance services. The scope of work which shall be carried out during seasonal maintenance service is given in table 6.3. Table 6.3 –...

  • Page 289: Guidelines For Safe Use Of Leveling Jacks And Statement Of Proper Places For Their Installation

    2022.3-0000010 OM - do not connect the accumulator battery with reversed polarity. In order to avoid damaging of the electronic units of the electrical facilities and elec- trical control systems, observe the following safety precautions: - do not disconnect AB outputs with the engine running. It will cause peak voltage in charging circuit and will result in inevitable failure of the diodes and transistors;...
  • Page 290 Figure 6.6.3 – Scheme of leveling jack installation for lifting tractor front elements When using leveling jacks, observe the following safety requirements: - while lifting tractor “BELARUS-1822.3/1822 .3/2022.3/2022 .3”, use properly operating leveling jacks with lifting capacity of at least 5 tons;...

  • Page 291: Filling And Lubrication Of The Tractor With Fuel And Lubrication Materials

    Table List of FLM for tractors 6.4 – «BELARUS-1822.3/1822 .3/2022.3/2022 .3» Name and designation of fuel and lubrication materials 1 Fuel Fuel tank At ambient temperature of 0º and more (360±2)
  • Page 292 2022.3-0000010 OM crankcase Engine oil Engine Not avail- Castrol Turbo- max SAE 15W- «Lukoil-Avangard» able and filter SAE 15W-40 (1 0,05 l) Hessol Turbo GOST Diesel SAE 15W- 8581-78 Essolube XD-3 +Multigrate Shell Rimula Shell Rimula Plus Teboil Super NPD (power) Royal Triton (U 76) Neste Turbo LE...
  • Page 293 2022.3-0000010 OM 2.4 FDA body Transmission Transmis- HESSOL (4,5±0,04) 1000 sion oil available BECHEM –17 , HYPOID 23652- 23652- 80W-90 GL5; GL4 38.401- 58-305-2002 2.5 Wheel- Transmission Transmis- HESSOL (4,0±0,04) 1000 sion oil available BECHEM hub drive –17 , HYPOID casing of GOST 23652- 80W-90...
  • Page 294 2022.3-0000010 OM Table 6.4 continued 3 Lubricants Hinged joint Lubricant BECHEM Not available BECHEM 0,05 of the steer- Lithol -24 LCP-GM LCP-GM ±0.003 ing hydraulic GOST cylinder 21150-87 3.2 Hinged joint Lubricant BECHEM Not available BECHEM 0,02 1000 of the steer- Lithol -24 LCP-GM LCP-GM...
  • Page 295 GOST 3333-80 able avail- able ±0,001 FPTO able 4 Special-purpose liquids 4.1 Clutch cou- Hydraulic-brake fluid Not avail- DOT3, (0,4±0,1) 1000 1822.3/2022.3 pling hy- “Neva- ” able available DOT4 draulic drive 2451-053- (Germany) reservoir 36732629-2003 (0,8±0,2) 1822 .3/2022 .3 and cylin- ders 4.2 Brake hy-...
  • Page 296 2022.3-0000010 OM __________________________________________ It is allowed to use fuel with sulfur content not exceeding the standard set for diesel of level Tier 2 (according to Directive 97/68/ and Regulations of EEC of UN 96 (02) (Review 1) – up to 2 g/kg (0,2 %). Usage of engine oil depending on operating conditions: ) summer (plus 5 °...

  • Page 297: Possible Failures And Instructions For Their Troubleshooting

    2022.3-0000010 OM 7. POSSIBLE FAILURES AND INSTRUCTIONS FOR THEIR TROUBLESHOOT- 7.1 Possible engine failures and instructions for their troubleshooting The list of possible engine failures and instructions for their troubleshooting are shown in table 7.1 . Identification of engine and turbocharger failures is given in table 7.1b. Table 7.1 Failure, Troubleshooting...
  • Page 298 2022.3-0000010 OM Table 7.1 continued Failure, Troubleshooting external manifestations, cause Engine smokes in all operation modes – blue smoke appears from the ex- haust pipe Oil ingress into the combustion Replace worn-out piston rings, pistons and bush chamber as a result of piston rings, rings pistons and bush rings wear Excess oil in the engine crankcase...
  • Page 299 2022.3-0000010 OM Dirty manifold and brushes Clean the manifold and the brushes Poor contact of brushes with the Take off the starter from the engine, clean the manifold. Wear of brushes more manifold, eliminate hanging of brushes or replace than it is permissible them if they are worn out Burn of contact bolts and contact Slim starter relay contacts or mount contact bolts in...
  • Page 300 2022.3-0000010 OM Identifier Cause To be checked Identifier Air shortage Air filter for cleanness. The air delivery hose is too tight, the joints are not tights (loose) Boost pressure drop Tight (damaged, leaky) connection between the turbocharger and the engine Exhaust pressure drop The outlet pipeline (sealing) is loose, dam- aged, leaky...

  • Page 301: Possible Clutch Failures And Instructions For Their Troubleshooting

    2022.3-0000010 OM 7.2 Possible clutch failures and instructions for their troubleshooting The list of possible clutch failures and instructions for their troubleshooting are shown in table 7.2 . Table 7.2 Failure, external manifestation, Method of troubleshooting cause Clutch coupling does not transmit full torque (“clutch skidding") There is no clearance between the Adjust clearance space between clutch release clutch release bearing and release...
  • Page 302 3.2.4.1 “Ad- tion and(or) on tractors “BELARUS- justment of clutch control” 1822 .3/2022 .3” for reverse is not properly adjusted...
  • Page 303 (the pedal bears against the main cylinder piston follower for forward motion cab wall) and on tractor “BELARUS -1822 .3/2022 .3” for re- verse according to clause 3.2.4.1 “Adjustment of clutch control”. Bleed the hydraulic system with brake fluid for forward motion and for reverse. The hydraulic booster piston stroke and accordingly, clutch lever 44 stroke (figure 3.2.6) when fully de-...

  • Page 304: Possible Failures In The Gearbox And Instructions For Their Troubleshooting

    2022.3-0000010 OM Bleed the clutch control hydraulic system for for- ward motion and for reverse Hydraulic booster, operating cylin- Provide coaxiality of the hydraulic booster, operat- der and lever 44 (figure 3.2.6) are ing cylinder and lever 44 by shifting before tighten- mounted out-of-alignment ing bolts of bracket 38, plate 13 7.3 Possible failures in the gearbox and instructions for their troubleshooting...

  • Page 305: Possible Failures In The Electronic Control System For Rear Axle Differential Lock, Front Driving Axle Drive, Front Power Take Off Shaft, Gb Reduction Gear And Instructions For Their Troubleshooting

    2022.3-0000010 OM Oil leakage through the cups Disconnect the tractor in order to detach from clutch coupling case and replace cups 7.4 Possible failures in the electronic control system for rear axle differential lock, front driving axle drive, front power take off shaft, GB reduction gear and in- structions for their troubleshooting The list of possible failures in the electronic system for rear axle DL, FDA drive, FPTO (if mounted), GB reduction gear (if mounted) and instructions for their troubleshoot-...
  • Page 306 2022.3-0000010 OM 12-21 is faulty electric circuit diagram (Annex A) Replace the relay Faulty relay in FDA drive actuation circuit and rear axle DL deactiva- tion circuit while slowing down Table 7.4 finished Failure, external manifestations, Troubleshooting cause After engine start-up, indicator of the reducing unit first gear engagement does not light up, or after reducing unit top gear is engaged indicator of the re- ducing unit top gear engagement does not light up Oil pressure in pilot hydraulic sys-...

  • Page 307: Possible Failures In Rear Axle And Guidelines For Troubleshooting

    2022.3-0000010 OM 7.5 Possible failures in rear axle and guidelines for troubleshooting List of possible failures in rear axle and guidelines for troubleshooting are shown in Table 7.5. Table 7.5 Failure, external manifestations, Troubleshooting cause Increased noise of the main gear Improper adjustment of gears en- - adjust of gears engagement of main gear accord- gagement of main gear according...

  • Page 308: Possible Failures In Front Power Take-Off Shaft And Guidelines For Troubleshooting

    2022.3-0000010 OM Low oil pressure in transmission Adjust pressure reducing valve of transmission hydraulic system hydraulic system or correct other troubles in the transmission hydraulic system Low oil pressure at valve output Check pressure of oil running in PTO friction cou- to PTO friction coupling due to pling, replace friction coupling O-rings if neces- excessive internal leakage...

  • Page 309: Possible Failures Of Brakes And Guidelines For Troubleshooting

    2022.3-0000010 OM dicating lamp does not light up, ble failures in the electronic system for rear axle unit does not operate or FPTO differential lock, front driving axle drive, front can be engaged only for a very power take off shaft control, GB reducing gear and guidelines for troubleshooting”...
  • Page 310 Adjust pedal free travel as indicated in clause creased clearance space between 3.8.3 “Service brake adjustment of “BELARUS- piston and main cylinder piston fol- 1822.3/2022.3” and for reverse according to clause lower) for forward motion and(or) 3.8.5 “Service brake adjustment of “BELARUS- tractors “BELARUS-...
  • Page 311 “BELARUS- 1822.3 /2022 .3” valves can be damaged. Re- place the cups and O-rings in the main and operat- ing cylinders, and valves. Check if cylinder bearing surface has sharpened edges, ridges, or pits. Bleed the clutch control hydraulic system for for-...

  • Page 312: Possible Failures In Pneumatic System And Guidelines For Troubleshooting

    Circulate hydraulic-brake fluid through compensating port by reason of the hydraulic system for forward motion and on use of incorrect hydraulic-brake tractors “BELARUS-1822.3 /2022 .3” for reverse fluid or ingress of mineral oil, pe- troleum, kerosene, diesel fuel into hydraulic-brake...
  • Page 313 2022.3-0000010 OM double-line pneumatic system brake valves ” Dismount pressure control valve from tractor and - impaired performance of pres- send it to repair workshop sure control valve Rinse pressure control valve filter - pressure control valve filter is clogged Contact your dealer - faulty pneumatic compressor Increase of pressure in balloon is slow...

  • Page 314: Possible Failures Of Transmission Hydraulic System And Guidelines For Troubleshooting

    2022.3-0000010 OM Clogged outlet ports in pressure Unclog the outlet ports control valve adjusting cap Air feeding in connecting hose through air bleed valve of pressure control valve is nil Insufficient sinking of air bleed Pot the nut of connecting hose on outlet and valve rod in pressure control valve.

  • Page 315: Possible Failures Of Fda And Guidelines For Troubleshooting

    2022.3-0000010 OM Oil pressure loss in transmission hydraulic system Breakdown of gear wheel pump in Replace gear wheel pump of transmission hydraulic transmission hydraulic system system Transmission hydraulic system Engage transmission hydraulic system pump ac- pump actuator tuator Damaged parts of transmission hy- Replace damaged parts of transmission hydraulic draulic system pump actuator system pump actuator...
  • Page 316 2022.3-0000010 OM - wear of disk packs. Replace worn-out parts Drive does not operate in automated mode In automated mode FDA drive can Detect and correct trouble in ECS of FDA not be engaged when guide wheels are in “forward” position FDA drive is permanently engaged Detect and correct trouble in ECS of FDA in automated mode (can not be...
  • Page 317 2022.3-0000010 OM Table 7.11 finished Failure, Troubleshooting external manifestations, cause Oil leakage through wheel-hub drive Worn-out or damages wheel-hub Replace sealings drive flange sealings Increased clearance in wheel-hub Make adjustment as indicated in section 6 “Mainte- drive flange bearings nance service” Increased oil level in wheel-hub Set the required level of oil in wheel-hub drive as drive...

  • Page 318: Possible Failures Of Hydrostatic Steering Control And Guidelines For Troubleshooting

    2022.3-0000010 OM 7.12 Possible failures of hydrostatic steering control and guidelines for trou- bleshooting List of possible failures of hydrostatic power steering and guidelines for trouble- shooting are shown in Table 7.12. Table 7.12 Failure, Troubleshooting external manifestations, cause Great efforts at steering wheel Pressure loss or insufficient pres- sure in steering control hydraulic system (it must be from 14.0 to14.5...
  • Page 319 2022.3-0000010 OM Table 7.12 continued Failure, Troubleshooting external manifestations, cause Steering if too slow and too hard in course of quick turning of steering wheel Stop abrasion in steering column, for which perform Hard abrasion or blocking up in the following: steering column mechanical com- - loosen upper nut;...
  • Page 320 2022.3-0000010 OM Table 7.12 continued Failure, Troubleshooting external manifestations, cause Wobbling of steerable wheels when moving Cone-shaped pins of HSC hy- Tighten pin nuts as indicated in section 6 “Mainte- draulic cylinders have not been nance service” tightened Clearance in steering joints Correct clearance in steering joints, as indicated in section 6 “Maintenance service”...

  • Page 321: Possible Failures In The Electronic Control System Of Rll And Guidelines For Troubleshooting

    2022.3-0000010 OM trained, studying dosing pump design and service and dosing pump assembly-disassembly manuals, and provided they have all required service tools, accessories and special hydraulic stand, ensuring adjustment and check of dosing pump parameters and operability after the re- pairs have been made.
  • Page 322 2022.3-0000010 OM Table 7.13 Error Description, anticipated Failure inspection method code problem Complex defects Failure in the electro- Disconnect the cable from the solenoid and test the magnetic lift valve control solenoid with a testing apparatus to detect a break. So- circuit 9 (Figure 3.18.1).
  • Page 323 2022.3-0000010 OM Continuation of Table 7.13 Description, anticipated Error code Failure inspection method problem Failure in electronic unit. Disconnect the main control panel from the common Stabilized power supply cable. Measure stabilized power supply voltage of the voltage, powering terminals 6 (minus) and 4 (plus) of the control panel control panel is lower socket, which shall make 9.5 - 10 V (with the engine than the required level.
  • Page 324 2022.3-0000010 OM of dismounting it from the tractor. If carrying out ad- justments failed to eliminate the -01 sensor failure, it is required to mount a new -01 sensor on the trac- tor and adjust it properly. 3. Failure (break) in the cable in the sensor circuit. Check the cable according to the diagram (Figure 7.13.2) Table 7.13 finished...
  • Page 325 2022.3-0000010 OM https://tractormanualz.com/...
  • Page 326 2022.3-0000010 OM https://tractormanualz.com/...

  • Page 327: Possible Failures Of The Hydraulic Lift Linkage And Guidelines For Troubleshooting

    2022.3-0000010 OM 7.14 Possible failures of the hydraulic lift linkage and guidelines for trouble- shooting 7.14.1 General information IT IS FORBIDDEN TO DISASSEMBLE THE SECTION OF THE DISTRIBUTION VALVE AND THE INTEGRAL UNIT DURING PERIOD OF WARRANTY. OTHERWISE THE WARRANTY FOR DISTRIBUTION VALVE SECTION AND THE INTEGRAL UNIT BE- COMES INVALID! ATTENTION: REPAIRMENT OF EHS DISTRIBUTION VALVE AND EHS DISTRIBU- TION VALVE SECTIONS ELECTRONIC CONTROL SYSTEM SHOULD BE CARRIED OUT...
  • Page 328 2022.3-0000010 OM Continuation of Table 7.14 Failure, external manifestations, Troubleshooting cause Overheating of HLL oil in course of tractor operation with an implement with hydraulic oil motor coupled Wrong choice of hydraulic motor for Adjust engine rpm or change hydraulic motor or in- the implement.

  • Page 329: Section R-23Ls Lowering Valve Disassembly Procedure

    2022.3-0000010 OM End of Table 7.14 Failure, external manifestations, Troubleshooting cause Spontaneous lifting of RLL (lifting without a command received from the in- strument panel or remote control buttons) Deadlock of the lift spool of a regu- Elimination of failure should be carried out directly latory section R-23LS (if inte- in tractor, without the need of integrated unit disas-...

  • Page 330: Possible Failures In The Electrical Equipment And Guidelines For Troubleshooting

    7.15 Possible failures in the electrical equipment and guidelines for trouble- shooting 7.15.1 General information Marking of all electrical equipment components GB1, FU1, 1, QS1, SA1 and etc.), corresponds to electric circuit diagram for “BELARUS- ” that 1822.3/1822 .3/2022.3/2022 .3 is enclosed to the present operation manual (Annex B).
  • Page 331 2022.3-0000010 OM b) It is necessary to check voltage terminal “ ” of the generator with gauges en- gaged (SA10 switch key is in the first position “I”) and with the motor stopped. Voltage should be from 0.8 to 1.2 V, in case it differs correct the trouble in added resistance circuit R1 (located in SU).

  • Page 332: Search And Elimination Of Failures In Engine Start-Up System

    2022.3-0000010 OM Voltage in terminals of AB (GB1 and GB2) in proper operating charge system should be much the same and correspond to generator voltage and make from 13 to 15 .15.2.4 Simultaneously all working lamps fail to operate on the cab roof, lamps of the sign “Road-train”, air conditioner, dome lamp, window wiper and rear window washer.
  • Page 333 2022.3-0000010 OM - set transmission range selector lever in neutral position; breaker contacts should be closed, resistance tends to zero; - set transmission range selector lever in operating position – breaker contacts should be unclosed, resistance tends to infinity; - in case the specified requirements are not met dismount the breaker S 3; - carry out testing of dismounted breaker, - if its nonoperability is confirmed –...

  • Page 334: Search And Elimination Of Failures In Lighting Facilities

    2022.3-0000010 OM 7.15.4 Search and elimination of failures in lighting facilities 7.15.4.1 Lamps of road-train HL1, HL2, HL3 do not operate: ) Check operability of fuse « » (7,5 ) on the fuse block F2. In case of failure – replace the fuse.

  • Page 335: Search And Elimination Of Failures In Air Conditioner Electrics

    2022.3-0000010 OM b) If the fuse operates properly when the key switch SA9 on the dashboard is on in the position «II» and in the position of under-steering switch SA8 «upper beam is on”, check operability of the relay 10 under the dashboard. In case of failure – replace the re- lay.

  • Page 336: Search And Elimination Of Failures In Operation Of Front And Rear Wiper, Windscreen Washer, Acoustic Alarm

    2022.3-0000010 OM WARNING: AIR CONDITIONER DOES NOT OPERATE (DOES NOT COOL DOWN) WHEN THE ENGINE IS OFF! 7.15.5.1 Air conditioner motor does not operate ) Check in SU operability of fuse element FU7 (25 ) of power supply of air condi- tioner motor 2, in case of malfunction replace the motor.

  • Page 337: Search And Elimination Of Failures In Operation Of Heating Plugs

    7.15.8.1 General information. On tractors “BELARUS – 1822.3/1822 .3/2022.3/2022 .3” oil pressure sensors in the engine BP1, oil pressure sensors in the transmission BP2, air pressure sensors in the pneumatic system BP3, sensors of cooling liquid temperature in the engine BK1 are used together with the instrument board for displaying tractor systems operation.
  • Page 338 2022.3-0000010 OM Stop the engine, turn the starter and instrument switch key (SA10) into the position of instruments on “I”. If the instruments operate – replace the regulating relay of alternator voltage or alternator itself (the repair shall be carried out by the dealer). 7.15.8.4 When the instruments are on, the starter and instruments SA10 switch key is in the position “I”...
  • Page 339 2022.3-0000010 OM c) If the circuit operates properly (there are no breakages) – replace or send the combination P2 to the repair shop. 7.15.8.9 The indicator arrow of oil pressure in the transmission reads off scale while the pressure in the transmission hydraulic system is normal. ) Check operability of oil pressure sensor in the transmission 2 lubrication sys- tem for which it is required to disconnect the socket from the sensor and by means of a...
  • Page 340 2022.3-0000010 OM indicator minus Figure 7.15.1 – The diagram of FCFS connection to the three-contact cable socket Table 7.15 – Application of cable socket contacts in the part of FCFS connection Contact No. Application The signal of “fuel capacity in the tank” to the indicator “S” “Load”...
  • Page 341 2022.3-0000010 OM b) If the lamp does not go out, check the electrical circuit operability in the system sensor – pilot lamp for presence of locking on tractor body. If the circuit is short cut - elimi- nate the failure. . c) in case the circuit operates properly (there are no short cuts) –...
  • Page 342 2022.3-0000010 OM sensor of fuel capacity BN1 to signal wires in the connecting II slot one by one. If the speed indicator arrow does not deviate – replace or send the II P1 to the repair shop. b) If there are no signals from speed sensors, check supply voltage availability of speed sensors BV1, BV3 according to the electrical circuit of Annex B.
  • Page 343 2022.3-0000010 OM 7.15.8.23 The corresponding pilot lamp in II does not activate when the parking brake is on. ) Check operability of the hand brake S 5 lamp switch for which it is required to remove the socket from the switch and lock the wire for tractor “load”. If the lamp activates –...

  • Page 344: Possible Failures Of Air-Conditioning And Cab Heating Systems And Guidelines For Troubleshooting

    2022.3-0000010 OM 7.15.8.29 The pilot lamp of hydraulic-brake fluid low level in the tanks of brake con- trol system activates on the pilot lamps unit HG1 when the system is filled up. ) Check sensor operability of hydraulic-brake fluid SL1 level for which it is required to remove the socket from the sensor.
  • Page 345 2022.3-0000010 OM WARNING: ANY OPERATIONS RELATED TO DISCONNECTION OF AIR CON- DITIONING SYSTEM COMPONENTS SHOULD BE CARRIED OUT ONLY BY TRAINED PERSONNEL WITH USE OF SPECIAL EQUIPMENTS FOR AIR CONDITIONING SYS- TEM MAINTENANCE. HIGH PRESSURE IS MAINTAINED EVEN IN SHUT DOWN SYS- TEM! WARNING: COOLING AGENT R134A NON TOXIC, NON COMBUSTIBLE, NOT FORMING EXPLOSIVE MIXTURES.
  • Page 346 2022.3-0000010 OM Table 7.16b – Possible failures of air-conditioning and guidelines for troubleshooting Failure, external manifestations, Troubleshooting cause Compressor electromagnetic coupling will not respond (no metallic click while turning temperature regulator) Electric equipment failure By means of tester or multimeter check operability of pressure sensors unit, sensors unit outputs (red and pink wires) should be “rung out"...

  • Page 347: Tractor Storage

    8. TRACTOR STORAGE 8.1 General instructions ATTENTION: THE PRESENT SECTION CONTAINS THE STORAGE REGULA- TIONS FOR TRACTOR “BELARUS-1822.3/1822 .3/2022.3/2022 .3” CHASSIS SYS- TEMS AND UNITS. ENGINE STORAGE, PRESERVATION, REPRESERVATION, DE- PRESERVATION REGULATIONS ARE SPECIFIED IN THE ENGINE OPERATION MAN- UAL! The tractors shall be stored according to the requirements of GOST 7751-85 in the indoor area or under a shed.

  • Page 348: Preservation

    2022.3-0000010 OM off with compressed air to remove moisture. Damaged painting shall be restored by putting varnish and paint coating or protective grease. Painting shall be carried out according to GOST 6572-91. With long-term outdoor storage, electrical equipment, components made of rubber, polymer and textile materials (hydraulic circuit hoses, etc) shall be dismounted, prepared for storage and sent to a warehouse.

  • Page 349: Depreservation And Represervation

    2022.3-0000010 OM It is required to clean tractor surfaces subject to preservation from mechanical stain- ing, degrease it and dry up. It is required to cover unpainted inside and outside galvanized surfaces, specific assemblies of tractor and cabin with corrosion-proof oil RUST BAN 397, SUMIDERA 397.

  • Page 350: Safety Requirements For Preservation

    2022.3-0000010 OM 8.8 Safety requirements for preservation Preservation procedure comprising surfaces preparation, coating with preservation materials, paper marking and cutting, packing shall be carried out only by persons of the age, subjected to medical examination, properly instructed on labor and fire safety, and receiving primary instructions on the working place.

  • Page 351: Tractor Transportation And Towing

    2022.3-0000010 OM 9. TRACTOR TRANSPORTATION AND TOWING 9.1 Tractor transportation Tractors are transported by railroad, motor vehicles or under its own power. Engage the parking brake and the first gear of the gearbox while tractor transporta- tion. Fasten the tractor to the rail platform with four sling ropes. Fasten one sling rope on each side to a nut located on rear wheel hub by one end, and to binder bracket by the other end.

  • Page 352: Tractor Disposal

    2022.3-0000010 OM 10. TRACTOR DISPOSAL When disposing tractor after expiration of service (operation) life, it is necessary to do the following: - Drain and send oils from the engine lubrication system, main gear housings and FDA wheel-hub drives, HLL and HSC tanks, the transmission line, FPTO reduction unit for reprocessing in the established order;...

  • Page 353: Service Bulletins

    2022.3-0000010 OM SERVICE BULLETINS https://tractormanualz.com/...
  • Page 354 2022.3-0000010 OM Annex (compulsory) https://tractormanualz.com/...
  • Page 355 – Left brake relay – Right brake relay – FDA drive relay – Reverse relay – DL relay A1 – « -1822.3/1822B.3/2022.3/2022B.3». Figure A1 - Electric circuit diagram of DL, FDA and gearbox reduction unit control of “BELARUS – 1822.3/1822B.3/2022.3/2022B.3” https://tractormanualz.com/...
  • Page 356 2022.3-0000010 OM Annex B (compulsory) https://tractormanualz.com/...
  • Page 357 2022.3-0000010 OM Electrical circuit diagram of electrical equipment of “BELARUS – 1822.3/1822B.3/2022.3/2022B.3” tractor Table B1 – Part list of electrical circuit diagram of electrical equipment of “BELARUS – 1822.3/1822B.3/2022.3/2022B.3” tractor Designation Denomination Q-ty Note Loud speaker Included into recorder set...
  • Page 358 CCPT) – Variant 2 (with fuel consumption registering system) – Fuel consumption registering controller – Contact device – Mobile unit for data storage – Fuel level sensor Figure B1 - Electrical circuit diagram of electrical equipment of “BELARUS – 1822.3/1822B.3/2022.3/2022B.3” tractor https://tractormanualz.com/...

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