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MINOLTA-QMS magicolor 330 Service Manual

Large-capacity input feeder
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magicolor
Large-Capacity Input Feeder
Service Manual
®
November 2000
1750049-004B
330

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Summary of Contents for MINOLTA-QMS magicolor 330

  • Page 1 ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Servic e++ Service ++ ® magicolor Large-Capacity Input Feeder Service Manual November 2000 1750049-004B...
  • Page 2 MINOLTA-QMS, Inc. Minolta is a trademark of Minolta Co., Ltd. Copyright Notice This manual is Copyrighted © 2000 by MINOLTA-QMS, Inc., One Magnum Pass, Mobile, AL 36618. All Rights Reserved. This manual may not be copied in whole or in part, nor transferred to any other media or language, without the express written permission of MINOLTA-QMS, Inc.

  • Page 3: Table Of Contents

    DRP 7.10 Turn IN Cover (PL22.1.3) ..........LCIF-66 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 4 11.1 General Specifications ........... LCIF-127 LCIF- LCIF-iv magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 5: Introduction

    1.2 Tray/Bin Naming Conventions ............LCIF-4 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 6 LCIF-2 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 7: Symbols Used In This Manual

    A Warning indicates an operating or maintenance procedure, practice, or condition that, it not strictly observed, could result in injury or loss of life. WARNING magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-3...

  • Page 8: Tray/Bin Naming Conventions

    Please refer to the table below to avoid confusion in reference to these identifications. Video Interface (Error Messages) Diagnostics and Manuals MPT (Multipurpose Tray) MSI (Multipurpose Sheet Inserter) Upper Tray Tray 1 OPT1 Bin Tray 2 OPT2 Bin Tray 3 OPT3 Bin Tray 4 LCIF-4 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 9: Theory Of Operation

    2.5 LCIF Paper Pat ..............LCIF-13 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 10: Lcif Power

    LCIF logic, sensors, solenoids, and the LCIF motor. Base Print Engine High Capacity Feeder Low Voltage Power Supply Feeder PWB 110VAC +24VDC 110VAC 110VAC +24VDC Solenoids, Motor, Switches, and +5VDC Sensors +5VDC Main Power Switch LCIF-6 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 11: Lcif Control

    Turn Clutch Feed Solenoid Tray 3 Size Switch No Paper Sensor Low Paper Sensor Turn Clutch Feed Solenoid Tray 4 Size Switch No Paper Sensor Low Paper Sensor Turn Clutch Feed Solenoid magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-7...
  • Page 12 Two switches wired in series that monitor the Feeder Cover position. 3. Feeder Motor Provides mechanical drive for the three LCIF Paper Feeders. Feeder Chute Switches Feeder Chute Switch Feeder Chute Feeder Motor Feeder PWB RS1788XA LCIF-8 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 13 Transmits Feed Motor drive to the Feed Rolls. Each Tray has a Feed Solenoid. 8. Turn Clutche Transmits Feed Motor drive to the Turn Rolls. Each Tray has a Turn Clutch. Low Paper Sensor No Paper Sensor Size Switches Turn Clutch Feed Solenoid magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-9...

  • Page 14: Lcif Error Message Table

    LCIF Error Message Table This table lists all of the LCIF Error Messages that the magicolor 330 MCU can generate. Printer response to the error Displayed Erro Detection Meaning of the Error Message ------------------------------- Message Period Procedure to clear the Error Message OPT2 Tray is out of paper.

  • Page 15: Lcifmechanical Drive

    Feed Gear Feed Gear Turn Roll Clutch Turn Roll Clutch Turn Roll Clutch Feed Roll Assembly Feed Roll Assembly Feed Roll Assembly Turn Roll Assembly Turn Roll Assembly Turn Roll Assembly RS1782XA magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-11...
  • Page 16 Feed Roll Assembly drives the Feed Rolls. Turn Roll Clutch controls drive to the Turn Roll Assembly. Turn Roll Assembly drives the Turn Rolls. Feed Roll Assembly Turn Roll Assembly Feeder Drive Assembly Turn Clutch Feed Solenoid RS1791X LCIF-12 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 17: Lcif Paper Pat

    Upper Tray or from the MSI. Base Engine Pre-Registration Roll & Pinch Roll Tray 1 Tray 2 Feed Roll Turn Roll & Pinch Roll Tray 3 Tray 4 RS1785XA magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-13...
  • Page 18 Turn Roll Clutch drives the Turn Roll. Turn Roll drives the sheet of paper out of OPT1 Tray and into the Upper Tray Turn Roll. Turn Roll Assembly Feed Roll Assembly Feed Rolls RS1792X LCIF-14 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 19 Upper Tray or from the MSI. Base Engine Pre-Registration Roll & Pinch Roll Tray 1 Tray 2 Tray 3 Feed Roll Turn Roll & Pinch Roll Tray 4 magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-15...
  • Page 20 Turn Roll Clutch drives the Turn Roll. Turn Roll drives the sheet of paper out of OPT2 Tray and into the OPT1 Tray Turn Roll. Tray 2 Turn Roll Assembly Tray 3 Turn Roll Assembly Feed Rolls RS1793X LCIF-16 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 21 Engine Pre-Registration Roll. The remaining paper path is identical to paper that is fed from either Upper Tray or from the MSI. Base Engine Pre-Registration Roll & Pinch Roll Tray 1 Tray 2 Tray 3 Tray 4 Feed Roll Turn Roll & Pinch Roll RS1787XA magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-17...
  • Page 22 Turn Roll drives the sheet of paper out of OPT3 Tray and into OPT2 Tray Turn Roll. Tray 2 Turn Roll Assembly Tray 3 Turn Roll Assembly Tray 4 Turn Roll Assembly Feed Rolls RS1794X LCIF-18 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 23: The Fip Flowchart

    3.3 FIP Flowchart ..............LCIF-23 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 24 LCIF-20 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 25: How To Use The Fip Flowchart

    5. If a FIP instructs you to perform a diagnostic test, refer to Section 8 Running Printer Diagnostics . 6. Voltage and resistance values presented in the FIPs are an approximation. Actual readings may vary from the stated values. 7. Primary FIPs may direct you to a Secondar y FIP. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-21...

  • Page 26: How To Follow A Fip

    Action with substeps, additional information, and a question. · Action to take if the answer to the question is YES · Action to take if the answer to the question is N LCIF-22 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 27: Fip Flowchart

    Adjust OPT1 Bin2 Go to 3.5 Go to 3.6 Adjust OPT3 Bin Go to 3.8 Feeder Cover Open Section 4.1 Inoperative High Capacity Feeder Performance Section 4.2 Prints Damaged When Fed from the HCF magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-23...
  • Page 28 LCIF-24 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 29: Primary Fips

    4.7 Error Message: Feeder Cover Missing ..........LCIF-33 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 30 LCIF-26 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 31: 4.1 Error Message: Put < Size > Paper In Opt3 Bin

    Go to step 4 Problem Solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) Go to sus- Problem pect compo- Solved Does the error message still appear? nents magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-27...

  • Page 32: Error Message: Put Paper In Opt2 Bin

    Go to step 4 Problem Solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) Go to sus- Problem pect compo- Solved Does the error message still appear? nents LCIF-28 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 33: Error Message: Put Paper In Opt1 Bin

    Go to step 4 Problem Solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) Go to sus- Problem pect compo- Solved Does the error message still appear? nents magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-29...

  • Page 34: Error Message: Adjust Opt2 Bin

    Go to step 4 Problem solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) sus- Problem pect compo- solved Does the error message still appear? nents LCIF-30 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 35: Error Message: Adjust Opt1 Bin

    Go to step 4 Problem solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) sus- Problem pect compo- solved Does the error message still appear? nents magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-31...

  • Page 36: Error Message: Adjust Opt3 Bin

    Go to step 4 Problem solved Does the error message still appear? Replace the MCU PWB (Base Engine DRP 6.123) sus- Problem pect compo- solved Does the error message still appear? nents LCIF-32 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 37: Error Message: Feeder Cover Missing

    Go to step 5 Problem Solved Does the error message still appear? Replace the Feeder PWB (LCIF DRP 6.10) Replace Problem Solved (Base Engine DRP 6.123) Does the error message still appear? magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-33...
  • Page 38 LCIF-34 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 39: Performance Problems

    5.2 Printer Error: Prints Damaged When Fed From the LCIF ....... . . LCIF-39 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 40 LCIF-36 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 41: Error Message: Inoperative Lcif

    P/J133-B2 and FG on the Feeder PWB. Manual and troubleshoot for a loss of +24VDC from Is there +24VDC between P/J133-B1 and FG and between the MCU P/J133-B2 and FG? magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-37...
  • Page 42 1. Reload the printer driver software. solved pect compo- nents 2. Run a OPT2 Tray, OPT3 Tray, and Tray 5 print job from the host computer. Does the printer process the print request? LCIF-38 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 43: Printer Error: Prints Damaged When Fed From The Lcif

    LCIF Cover Assembly just after the leading edge 6.15) of the paper exits the tray’s Drive Assembly. Is the sheet of paper damaged as it exits the Drive Assem- bly? magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-39...
  • Page 44 6.16) 3. With the LCIF Cover Assembly open, inspect the three age to paper sets of Turn Rolls fed from th Do all three sets of Turn Rolls rotate? LCIF LCIF-40 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 45 6.2 Using Diagnosti c s Test Prints ............LCIF-45 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 46 LCIF-42 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 47: Engine Diagnostics

    Running Engine Diagnostics Refer to Section 7 of the magicolor 330 Service Manual for detailed instructions on how to use magicolor 330 Diagnostics. This section of the magicolor 330 Large-Capacity Input Feeder Service Manual shows you how to access and read the LCIF diagnostic areas of magicolor 330 Engine Diagnostics. The two Diagnostic areas relating to the LCIF are: 1.
  • Page 48 If a test result becomes suspect during the Engine Diagnostic testing, the printer should be turned "OFF" and then steps 5 through 7 should be repeated. After the printer has powered back up, repeat the suspect test to confirm the results of the initial test. LCIF-44 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 49: Using Diagnostics Test Prints

    Image Quality FIPs often ask you to stop the printer at a specific point in the print cycle; such as "before the paper reaches the Fuser". You may have to use trial and error until you are able to stop the print cycle at the exact point requested. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-45...
  • Page 50 LCIF-46 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 51 DRP 7.24 Tray No Paper Sensor (PL22.2.31) ..........LCIF-94 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 52 LCIF-48 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 53: Disassembly And Reassembly Procedures (Drps)

    • Arrows in an illustration show direction of movement when removing a component. • Slashes in a part name indicate that numerous components share the same heading and function. For example, "Gears In/Feed/Out" refers to Gear In, Gear Feed, and Gear Out. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-49...

  • Page 54: Drp 7.2 Large-Capacity Input Feeder (Pl20.1.1)

    DRP 7.2 Large-Capacity Input Feeder (PL20.1.1) HCF to Base Engine P/Js Thumbscrews RS1712XB RS1712XB LCIF-50 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 55 6. Reconnect the plugs into the jacks that are located under the Option Harness Cover. 7. Reinstall the Option Harness Cover to the printer Rear Cover. 8. Unlock the four LCIF casters. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-51...

  • Page 56: Drp 7.3 Lcif Rear Cover (Pl21.1.2)

    DRP 7.3 LCIF Rear Cover (PL21.1.2) RS1713XB RS1713XB LCIF-52 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 57 2. Reposition the Rear Cover so the six screw holes in the Cover line up with the six screw holes in the LCIF frame. 3. Use six screws to secure the Rear Cover to the LCIF frame. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-53...

  • Page 58: Drp 7.4 Lcif Harness Cover (Pl21.1.3)

    DRP 7.4 LCIF Harness Cover (PL21.1.3) Harness Cover RS1714XB RS1714XB LCIF-54 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 59 2. Use one E ring to secure the Cover to the LCIF frame. 3. Reinstall the wire harness into the Wire Harness Clamp. 4. Reinstall the LCIF Rear Cover (DRP 7.2). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-55...

  • Page 60: Drp 7.5 Cover Bracket (Pl21.1.4)

    DRP 7.5 Cover Bracket (PL21.1.4) Cover Bracket Wire Harness Clamp RS1715XB RS1715XB LCIF-56 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 61 2. Line up the two screw holes in the Bracket with the two screw holes in the LCIF frame. 3. Use two screws to secure the Bracket to the frame. 4. Reinstall the Wire Harness Clamp onto the Cover Bracket. 5. Reinstall the LCIF Harness Cover (DRP 7.3). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-57...

  • Page 62: Drp 7.6 Lcif Left Cover (Pl21.1.10)

    DRP 7.6 LCIF Left Cover (PL21.1.10) Rear Latch RS1716XB RS1716XB LCIF-58 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 63 2. Reinstall the LCIF Left Cover to the LCIF frame by sliding the rear latch into the tab at the rear of the LCIF. 3. Use four screws to secure the Cover to the frame. 4. Slide Trays 2, 3, and 4 back into the LCIF. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-59...

  • Page 64: Drp 7.7 Lcif Right Cover (Pl21.1.20)

    DRP 7.7 LCIF Right Cover (PL21.1.20) Rear Latch Right Cover HCF Chute RS1717XB RS1717XB LCIF-60 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 65 5. Reposition the LCIF Right Cover so the five screw holes in the Cover line up with the five screw holes in the LCIF frame. 6. Use five screws to secure the Right Cover to the LCIF frame. 7. Slide Trays 2, 3, and 4 back into the LCIF. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-61...

  • Page 66: Drp 7.8 Lcif Front Cover (Pl21.1.1)

    DRP 7.8 LCIF Front Cover (PL21.1.1) RS1718XB RS1718XB LCIF-62 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 67 LCIF Front Cover onto the LCIF frame. 3. Use two screws to secure the Front Cover to the LCIF frame. 4. Reinstall the LCIF Right Cover (DRP 7.6). 5. Reinstall the LCIF Left Cover (DRP 7.5). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-63...

  • Page 68: Drp 7.9 Lcif Cover Assembly (Pl21.1.30)

    DRP 7.9 LCIF Cover Assembly (PL21.1.30) Chute Support Rear pivot arm Chute Support Chute Assembly Front pivot arm RS1719XB RS1719XB LCIF-64 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 69 3. Reinstall the ends of the two Cover Supports onto the posts on the sides of the LCIF Cover. 4. Use two screws to secure the ends of the Cover Supports to the LCIF Cover. 5. Close the LCIF Cover. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-65...

  • Page 70: Drp 7.10 Turn In Cover (Pl22.1.3)

    DRP 7.10 Turn IN Cover (PL22.1.3) Turn IN Chute Turn Chute Pivot arm Turn Chute Pivot arm RS1720XB RS1720XB LCIF-66 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 71 2. Press in on the rear pivot arm of the Turn IN Cover and insert it into the rear pivot hole in the HFC frame. 3. Position the bottom lip of the Turn IN Cover so it is behind the top lip of the adjacent Turn Cover. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-67...

  • Page 72: Drp 7.11 Feeder Pwb (Pl22.1.8)

    DRP 7.11 Feeder PWB (PL22.1.8) RS1721XB RS1721XB LCIF-68 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 73 2. Reposition the PWB so the four screw holes in the PWB line up with the four screw holes in the LCIF frame. 3. Use four screws to secure the Feeder PWB to the LCIF frame. 4. Reconnect the thirteen P/Js to the Feeder PWB. 5. Reinstall the LCIF Rear Cover (DRP 7.2). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-69...

  • Page 74: Drp 7.12 Lcif Motor Assembly (Pl22.1.5)

    DRP 7.12 LCIF Motor Assembly (PL22.1.5) Loosen Grommet holes RS1722XB RS1722XB LCIF-70 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 75 6. Secure the Feed Solenoid and Sensor wires into the three wire clips that are attached to the front of the Motor Assembly 7. Reinstall the Feeder PWB (DRP 7.10). 8. Reinstall the Cover Bracket (DRP 7.4). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-71...

  • Page 76: Drp 7.13 Lcif Motor (Pl22.1.6)

    DRP 7.13 LCIF Motor (PL22.1.6) P/J183 RS1723XB RS1723XB LCIF-72 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 77 Gear Assembly. 3. Use four screws to secure the LCIF Motor to the Gear Assembly. 4. Reconnect P/J 183 to the Motor PWB. 5. Reinstall the LCIF Rear Cover (DRP 7.2). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-73...
  • Page 78 DRP 7.14 Size Switch Assemblies (PL22.1.15) P/J 177 P/J 181 P/J172 Figure 1 Size Switch Figure 2 RS1724XB RS1724XB LCIF-74 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 79: Drp 7.14 Size Switch Assemblies (Pl22.1.15)

    7. Tighten the bottom screw to secure the bottom of the Size Bracket to the LCIF frame. 8. Reconnect P/J 172, P/J 177, and P/J 181 to the three Size Switches. 9. Reinstall the LCIF Rear Cover (DRP 7.2). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-75...

  • Page 80: Drp 7.15 Feeder Cover Switch (Pl22.1.16)

    DRP 7.15 Feeder Cover Switch (PL22.1.16) Latches RS1725XB RS1725XB LCIF-76 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 81 2. Position the Feeder Cover Switch so the actuator faces out and press the Switch latches against the cutout in the LCIF frame.The Switch snaps in to place. 3. Reinstall the LCIF Right Cover (DRP 7.6). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-77...

  • Page 82: Drp 7.16 Lcif Drive Assembly (Pl22.1.1)

    DRP 7.16 LCIF Drive Assembly (PL22.1.1) Stopper Figure 1 Hole Figure 2 RS1726XB RS1726XB LCIF-78 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 83 5. Reinstall the Tray Stopper to the LCIF frame and use two screws to secure the Stopper. 6. Reinstall the LCIF Motor Assembly (DRP 7.11). 7. Reinstall the Right Cover (DRP 7.6). 8. Reinstall the Tray. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-79...

  • Page 84: Drp 7.17 Turn Clutch (Pl22.2.26)

    DRP 7.17 Turn Clutch (PL22.2.26) Notch RS1727XB RS1727XB LCIF-80 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 85 3. Reconnect the Turn Clutch P/J to the Feeder PWB. 4. Hook the Turn Clutch wire harness into the wire clamp that is located on the LCIF frame. 5. Reinstall the LCIF Rear Cover (DRP 7.2). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-81...

  • Page 86: Drp 7.18 Feed Roll Assembly (Pl22.2.13)

    DRP 7.18 Feed Roll Assembly (PL22.2.13) Feed Gear Idler Gear Feed Spring Rear Bearing Feed Roll Assembly Feeder Assembly Feed Shaft Guide RS1728XB RS1728XB LCIF-82 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 87 7. Use and E ring to secure the Feed Gear to the end of the Feed shaft. 8. Reattach the Feed Spring to the Feed Gear. 9. Reinstall the LCIF Drive Assembly (DRP 7.15). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-83...

  • Page 88: Drp 7.19 Feed Roll (Pl22.2.15)

    DRP 7.19 Feed Roll (PL22.2.15) Feed Roll Pin Large hole Shaft Small hole RS1729XC RS1729XC LCIF-84 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 89 1. Insert the Feed Roll pin into the large end of the Feed Roll hole and firmly press the Feed Roll onto the shaft. 2. Reinstall the Tray Sensor Assembly (DRP 7.22). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-85...

  • Page 90: Drp 7.20 Feed Solenoid (Pl22.2.21)

    DRP 7.20 Feed Solenoid (PL22.2.21) Wire Clip Solenoid arm RS1730XB RS1730XB LCIF-86 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 91 4. Use one screw to secure the Feed Solenoid to the LCIF frame. 5. Secure the Feed Solenoid wire harness to the harness clip. 6. Reinstall the LCIF Motor Assembly (DRP 7.11). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-87...

  • Page 92: Drp 7.21 Turn Roll Assembly (Pl22.2.24)

    DRP 7.21 Turn Roll Assembly (PL22.2.24) Turn Chute Figure 1 Rear Bearing Turn Roll Assembly Front Bearing Figure 2 RS1731XB RS1731XB LCIF-88 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 93 7. Reinstall the Turn Cover onto the LCIF Drive Assembly and use two screws to secure the Cover. 8. Reinstall the LCIF Drive Assembly (DRP 7.15). 9. Reinstall the Turn Clutch (DRP 7.16). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-89...

  • Page 94: Drp 7.22 Low Paper Sensor (Pl22.2.40)

    DRP 7.22 Low Paper Sensor (PL22.2.40) Low Paper Sensor HCF Drive Assembly Sensor Bracket RS1732XB RS1732XB LCIF-90 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 95 2. Line up the two holes in the Sensor with the screw hole and positioning tab on the Sensor Bracket. 3. Use one screw to secure the Low Paper Sensor to the Sensor Bracket. 4. Reconnect P/J leading form the Low Paper Sensor. 5. Reinstall the LCIF Drive Assembly (DRP 7.15). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-91...

  • Page 96: Drp 7.23 Tray Sensor Assembly (Pl22.2.29)

    DRP 7.23 Tray Sensor Assembly (PL22.2.29) HCF Drive Assembly Tray Sensor Assembly Latches Latches RS1733XB RS1733XB LCIF-92 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 97 1. Position the Tray Sensor Assembly against the cutout in the LCIF Drive Assembly. 2. Push the Assembly into the cutout. The latches snap into place. 3. Reconnect the P/J leading from the Tray Sensor Assembly. 4. Reinstall the LCIF Drive Assembly (DRP 7.15). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-93...

  • Page 98: Drp 7.24 Tray No Paper Sensor (Pl22.2.31)

    DRP 7.24 Tray No Paper Sensor (PL22.2.31) No Paper Sensor Latch Latches Sensor Bracket RS1734XB RS1734XB LCIF-94 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 99 1. Position the No Paper Sensor Assembly against the cutout in the Sensor Bracket. 2. Push the Sensor into the cutout. The latches snap into place. 3. Reconnect the P/J to the No Paper Sensor. 4. Reinstall the LCIF Drive Assembly (DRP 7.15). magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-95...
  • Page 100 LCIF-96 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 101 8.2 P/J Location Map ............. . . LCIF-100 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 102: P/J Location Table

    OPT1 Tray Low Paper Sensor P/J187A 187A M1-D/F05 P/J187 Feeder PWB P/J213 M1-D/F06 OPT2 Tray Low Paper Sensor P/J188A 188A M1-D/F06 P/J188 Feeder PWB P/J214 M1-F/F11 Feeder PWB OPT1 Tray Turn Clutch 3T LCIF-98 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 103 M1-F/F12 Feeder PWB OPT3 Tray Turn Clutch 3T M1-C/F07 Feeder PWB OPT3 Tray No Paper Sensor M1-D/F07 OPT3 Tray Low Paper Sensor P/J 219A 219A M1-D/F07 P/J 219 Feeder PWB P/J 21 magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-99...

  • Page 104: P/J Location Map

    P/J Location Map RS1740XB RS1740XB LCIF-100 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 105 9.5 Optional Feeder IV (PL22.2) ............LCIF-110 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 106 LCIF-102 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 107: Using The Parts List

    8. The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector jack 1 is attached to one end of the wire harness and connector jack 2 is attached to the other end that is plugged into plug 2. magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-103...

  • Page 108: Optional Feeder I (Pl20.1 )

    Optional Feeder I (PL20.1 ) RS1742XB RS1742XB LCIF-104 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 109 3. UNIVERSAL TRAY (same as PL 2.1.1) ........P/N 1710317-001 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 110: Optional Feeder Ii (Pl21.1)

    Optional Feeder II (PL21.1) RS1743XB RS1743XB LCIF-106 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 111 40. DOUBLE CASTER ........... . . P/N 865017E93730 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 112: Optional Feeder Iii (Pl22.1)

    Optional Feeder III (PL22.1) RS1744XB RS1744XB LCIF-108 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 113 14. SIZE BRACKET 3T 15. SIZE SWITCH ASSEMBLY 16. FEEDER COVER SWITCH 30. 3 TRAY FEEDER FRAME 31. FRONT COVER BRACKET 32. SHEET CLAMP 33. 3 TRAY FEEDER CLAMP 34. FEEDER EME SPRIN magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-109...

  • Page 114: Optional Feeder Iv (Pl22.2)

    Optional Feeder IV (PL22.2) RS1745XB RS1745XB LCIF-110 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 115 29. TRAY SENSOR ASSEMBLY 3T (with 30~32) 30. TRAY N/P BRACKET 3 31. TRAY NO PAPER SENSOR 32. TRAY N/P ACTUATOR 33. TRAY HARNESS 3T 34. FEEDER DRIVE CLAMP 40. LOW PAPER SENSOR magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-111...
  • Page 116 LCIF-112 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 117 10.7 BD4 Feeder PWB´Feed Solenoids´Turn Clutches ........LCIF-122 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 118: Using Wiring Diagrams

    Large Capacity Input Feeder. Each wire in the diagrams is tagged with a signal name, and each wire is terminated at both ends with a pin number. LCIF-114 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 119: Wiring Diagram Notations

    Metallic contact, such as a spring, with direction of signal flow. Frame ground FG or Signal ground SG or Analog ground Signal return Diagram simplification; connector is continued on the indicated Block Diagrams RS1420XB RS1420XB magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-115...

  • Page 120: Lcif Master Wiring Diagram

    10.3 LCIF Master Wiring Diagram RS1750XC RS1750XC LCIF-116 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 121: Bd1 Mcu Pwb´lvps´feeder Pwb

    Status signal from the Feeder PWB to the MCU PWB START Command signal from the MCU PWB to the Feeder PWB FUSER EXIT Fuser Exit status signal from the MCU PWB to the Feeder PWB magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-117...

  • Page 122: Bd2 Feeder Pwb´feeder Cover Switch´size Switches´feeder Motor

    10.5 BD2 Feeder PWB↔Feeder Cover Switch↔Size Switches↔Feeder Motor RS1747XB RS1747XB LCIF-118 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 123 Analog signal from the OPT2 Tray Size Sensor [4] SIZE SWITCH Analog signal from the OPT3 Tray Size Sensor FEEDER MOTOR CLOCK Clock signal for the Feeder Motor FEEDER MOTOR ON (L) 5VDC Switches the Feeder Motor. Low=On. High=Off magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-119...

  • Page 124: Bd3 Feeder Pwb´no Paper Sensors´low Paper Sensors

    10.6 BD3 Feeder PWB↔No Paper Sensors↔Low Paper Sensors RS1748XB RS1748XB LCIF-120 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 125 Monitors paper level in OPT3 Tray. Low=Paper present. High=Paper not present [4] LOW PAPER SENSED (L) 5VDC Signal from the OPT3 Tray Low Paper Sensor. Low=Low paper level. High=Nor- mal paper level magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-121...

  • Page 126: Bd4 Feeder Pwb´feed Solenoids´turn Clutches

    10.7 BD4 Feeder PWB↔Feed Solenoids↔Turn Clutches RS1749XC RS1749XC LCIF-122 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 127 Switches the OPT1 Tray Turn Clutch. Low=Feed. High=No feed [3] TURN CLUTCH ON (L) 24VDC Switches the OPT2 Tray Turn Clutch. Low=Feed. High=No feed [4] TURN CLUTCH ON (L) 24VDC Switches the OPT3 Tray Turn Clutch. Low=Feed. High=No feed magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-123...
  • Page 128 LCIF-124 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 129 11.1 General Specifications............LCIF-127 magicolor 330 Large-Capacity Input Feeder Service Manual...
  • Page 130 LCIF-126 magicolor 330 Large-Capacity Input Feeder Service Manual...

  • Page 131: Specifications

    Each paper tray in the LCIF feeds 250 sheets of Standard Paper Power requirements The base engine provides all of the LCIF power requirements; +5VDC and +24VDC Size and weight Height: 426mm ±1% Width: 560mm ±1% Depth: 562mm ±1% Weight: 23.5kg ±1% magicolor 330 Large-Capacity Input Feeder Service Manual LCIF-127...
  • Page 132 LCIF-128 magicolor 330 Large-Capacity Input Feeder Service Manual...

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