Fronius TPS/i Robotics TWIN Push Operating Instructions Manual page 4

Clamp System Scope of Supply ...........................................................................................................
Robot welding torch ...................................................................................................................................
Safety....................................................................................................................................................
Robot welding torch ..............................................................................................................................
Tilt angle of the contact tips .................................................................................................................
Welding Technology Aspects
Welding Technology Aspects.....................................................................................................................
Protective gas shields for TWIN welding processes .............................................................................
Conducting R/L comparison..................................................................................................................
Work angle of the welding torch............................................................................................................
Stick out ................................................................................................................................................
TWIN mode...........................................................................................................................................
TWIN Characteristics .................................................................................................................................
General .................................................................................................................................................
Available TWIN characteristics .............................................................................................................
TWIN Welding Processes ..........................................................................................................................
TWIN welding processes - overview.....................................................................................................
Symbols ................................................................................................................................................
PMC TWIN / PMC TWIN.......................................................................................................................
PCS TWIN / PCS TWIN........................................................................................................................
Single wire (with a TWIN welding torch):PMC/Pulse/LSC/Standard.....................................................
TWIN Process Parameters ........................................................................................................................
TWIN process parameters ....................................................................................................................
Pulse synchronization ratio ...................................................................................................................
Lead/trail phase shift.............................................................................................................................
Trail ignition delay .................................................................................................................................
Operating controls, connections and mechanical components
WF 30i R /TWIN: Operating Controls, Connections, and Mechanical Components ..................................
Safety....................................................................................................................................................
Wirefeeder front ....................................................................................................................................
Wirefeeder Side ....................................................................................................................................
Function of the Gas-Test, Wire-Return and Wire Threading Buttons ...................................................
Wirefeeder Rear....................................................................................................................................
Interconnecting hosepack ..........................................................................................................................
Interconnecting Hosepack-Connections.............................................................................................
Installation and Startup
Safety-Installation and Commissioning ...................................................................................................
Safety....................................................................................................................................................
Insulated Guiding of the Wire Electrode to the Wirefeeder...................................................................
Before installation and initial operation ......................................................................................................
Setup regulations ..................................................................................................................................
Installation - overview ...........................................................................................................................
Install TWIN Wirefeeder and Accessories on the Robot............................................................................
Install Wirefeeder on the Robot ............................................................................................................
Install side holders for the interconnecting hosepacks on the robot .....................................................
Lay, Install and Connect Interconnecting Hosepacks ................................................................................
Connect interconnecting hosepacks to the wirefeeder .........................................................................
Connect the interconnecting hosepacks to the power source, cooling unit and TWIN Controller ........
Connect TWIN Controller...........................................................................................................................
Connect the TWIN Controller with the Power Sources and Connect Interconnecting Hosepack .........
Connecting TWIN Controller to the Robot Controls ..............................................................................
Install CrashBox, Torch Hosepack and TWIN Welding Torch ...................................................................
Mounting the CrashBox /i on the robot .................................................................................................
Installing the inner liner in the torch hosepack......................................................................................
Install the torch hosepack .....................................................................................................................
Prepare torch body with steel inner liner...............................................................................................
Install wearing parts in the TWIN welding torch....................................................................................
Install the torch body coupling ..............................................................................................................
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