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Welding System
TransPocket 1500
Service manual
Fronius TransPocket 1500 Service Manual
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Also See for TransPocket 1500
:
Operating instructions manual
(127 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Service Manual
Dear Service Technician
General Remarks
Safety
Table of Contents
Safety Rules
General Remarks
Utilisation for Intended Purpose Only
Ambient Conditions
Obligations of Owner/Operator
Obligations of Personnel
Personal Protective Equipment
Hazards from Noxious Gases and Vapours
Hazards from Flying Sparks
Hazards from Mains and Welding Current
Hazards When the Machine Housing Is Open
Vagrant Welding Currents
EMC Precautions
Particular Danger Spots
Informal Safety Precautions
Safety Precautions at the Installation Location
Safety Precautions in Normal Operation
Safety Inspection
Alterations to the Power Source
Spares and Wearing Parts
Calibration of Power Sources
CE-Marking
Copyright
Technical Data - Rating Plate
Rating Plate
Identification
Data Regarding Weld Process
Duty Cycle
Data Regarding Power Supply
Standard Characteristic
Set-Up Regulations
Mains Connection
General Basics - Functional Principle
Inverter Principle - General Remarks
Resonance Converter
Series Resonance Converter
Series-Parallel Resonance Converter
Increasing the Output Voltage by Means of Series-Parallel Resonance
Limiting the Increased Output Voltage in Open Circuit
Complex Regulation
Applying the Resonance Converter Principle
Measuring and Regulating the Parameters "Welding Current" and "Welding Voltage
Hot-Start and Anti-Stick Functions
TIG-Comfort-Stop" Function
Gas Flow
VRD - Voltage Reduction Device
General Basics - How to Handle Components
ESD Precautions
Heat Dissipation from Power Componentry
General Basics - Packaging
Delivery
History
Modification
Measuring and Testing Equipment, Tools
General Remarks
Measuring and Test Equipment
Tools and Appliances
Additional Needed Tools
Filter Attachment
Filter Attachment with Filter Insert
Opening the Housing
Care and Maintenance
Regular Checks and Care
Checking and Setting the Maximum Welding Amperage
Troubleshooting
Safety
Troubleshooting Table
Measuring, Inspection and Adjustment Jobs - Checking and Setting the Parameters on the Welding Sockets
General Remarks
Checking the Maximum Welding Amperage and Hot-Start
Setting the Maximum Welding Amperage
Checking the Minimum Welding Amperage
Checking the Open-Circuit Voltage
Checking the Open-Circuit Voltage - TP 1500 VRD
Check the Arc-Force and Anti-Stick
Cycle Test
Checking the Transistor Module
Checking the Secondary Diode
Checking the Potentiometer Ribbon Cable
PE Conductor Test
Insulation Test
Maintenance and Repair Work
Installation Instructions
Overall Circuit Diagram
Installation Instructions: LCG15 Board and Secondary Diode
Safety
Scope of Supply
Tools Needed
Opening the Housing
Removing the LCG15 Board
Removing the Secondary Diode
Fitting the Secondary Diode
Fitting the LCG15 Board - Secondary Diode with Two Cup Springs
Fitting the LCG15 Board - Secondary Diode with Four Cup Springs
Mounting the Shunt and Connecting the Leads
Closing the Housing
Installation Instructions: LCA15 Board
Safety
Scope of Supply
Tools Needed
Additional Tools Needed
Opening the Housing
Removing the LCA15 Board
Fitting the LCA15 Board
Closing the Housing
Installation Instructions: FPA15 Board
Safety
Scope of Supply
Tools Needed
Additional Tools Needed
Opening the Housing
Removing the FPA15 Board
Fitting the FPA15 Board
Closing the Housing
Installation Instructions: Varistor
Safety
Scope of Supply
Tools Needed
Opening the Housing
Removing the Varistor
Fitting the Varistor
Closing the Housing
Installation Instructions: Transformer
Safety
Scope of Supply
Tools Needed
Additional Tools Needed
Opening the Housing
Removing the LCA15 Board
Removing the Transformer
Fitting the Transformer
Fitting the LCA15 Board
Closing the Housing
Installation Instructions: Temperature Sensor
Safety
Scope of Supply
Tools Needed
Opening the Housing
Removing the Temperature Sensor
Fitting the Temperature Sensor
Closing the Housing
Installation Instructions: Fan
Safety
Scope of Supply
Tools Needed
Opening the Housing
Removing the Fan
Fitting the Fan
Closing the Housing
Installation Instructions: Mains Switch and Mains Cable
Safety
General Remarks
Scope of Supply
Tools Needed
Opening the Housing
Unplugging the Mains Leads
Removing the Mains Switch
Removing the Mains Cable
Mounting the Mains Cable
Fitting the Mains Switch
Plugging on the Mains Leads
Closing the Housing
Installation Instructions: Gas Solenoid Valve
Safety
Scope of Supply
Opening the Housing
Removing the Gas Solenoid Valve
Fitting the Gas Solenoid Valve
Closing the Housing
Installation Instructions: Potentiometer, Connection Socket + Seal for Remote Control Unit
Safety
General Remarks
Scope of Supply
Tools Needed
Additional Needed Tools
Opening the Housing
Removing the FPA15 Board
Removing the Seal for the Remote-Control Unit Connection Socket
Removing the Potentiometer and Remote-Control Unit Connection Socket
Fitting the Potentiometer and Remote-Control Unit Connection Socket
Fitting the Seal for the Remote-Control Unit Connection Socket
Fitting the FPA15 Board
Closing the Housing
Installation Instructions: Front of Housing, with Adhesive Label and Welding Sockets
Safety
General Remarks
Scope of Supply
Tools Needed
Opening the Housing
Removing the FPA15 Board
Removing the Seal for the Remote-Control Unit Connection Socket
Removing the Welding Sockets
Removing the Front of the Housing
Fitting the Front of the Housing
Fitting the Welding Sockets
Fitting the Seal for the Remote-Control Unit Connection Socket
Fitting the FPA15 Board
Closing the Housing
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Overall Circuit Diagram
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