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TPS 270i C
Fronius TPS 270i C Manuals
Manuals and User Guides for Fronius TPS 270i C. We have
4
Fronius TPS 270i C manuals available for free PDF download: Operating Instructions Manual, Quick Manual
Fronius TPS 270i C Operating Instructions Manual (172 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 7 MB
Table of Contents
Table of Contents
3
Safety Rules
8
Explanation of Safety Notices
8
General
8
Proper Use
9
Environmental Conditions
9
Obligations of the Operator
9
Obligations of Personnel
9
Mains Connection
10
Residual Current Protective Device
10
Protecting Yourself and Others
10
Noise Emission Values
11
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
14
EMF Measures
14
Specific Hazards
14
Requirement for the Shielding Gas
15
Danger from Shielding Gas Cylinders
16
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
17
Commissioning, Maintenance and Repair
18
Safety Inspection
18
Disposal
18
Safety Symbols
18
Data Protection
19
Copyright
19
General Information
21
General
23
Device Concept
23
Functional Principle
23
Application Areas
23
Warning Notices on the Device
24
Description of the Warning Notices on the Device
26
System Components
28
General
28
Overview
28
Options
28
Welding Packages, Welding Characteristics and Welding Processes
31
Welding Packages
33
General
33
Welding Characteristics
34
Welding Methods and Processes
39
MIG/MAG Pulse Synergic Welding
39
MIG/MAG Standard Synergic Welding
39
PMC Process
39
LSC Process
39
Synchropulse Welding
40
CMT Process
40
CMT Cycle Step Welding Process
40
Slaghammer
40
Stitch Welding
40
Controls, Connections and Mechanical Components
43
Control Panel
45
General
45
Safety
45
Displaying Plain Text for Parameters
50
F1/F2 Special Function Parameters, Favourites Button
51
F1 and F2 Special Function Parameters
51
The Favourites Button
52
Connections, Switches and Mechanical Components
55
Installation and Commissioning
57
Minimum Equipment Needed for Welding Task
59
General
59
MIG/MAG Gas-Cooled Welding
59
MIG/MAG Water-Cooled Welding
59
Manual CMT Welding
59
TIG DC Welding
59
MMA Welding
59
Before Installation and Commissioning
60
Safety
60
Proper Use
60
Setup Regulations
60
Mains Connection
60
Generator-Powered Operation
61
Information on System Components
61
Connecting the Mains Cable
62
Safety
62
General
62
Stipulated Mains Cables
62
Connecting the Mains Cable - General
63
Start-Up
65
Safety
65
General
65
Connecting the Gas Cylinder
65
Establishing a Ground Earth Connection
66
Connecting the Welding Torch
67
Inserting/Replacing Feed Rollers
67
Inserting the Wirespool
69
Inserting the Basket-Type Spool
70
Feeding in the Wire Electrode
71
Setting the Contact Pressure
73
Adjusting the Brake
73
Design of the Brake
74
Performing R/L Alignment
74
Welding
75
MIG/MAG Modes
77
General
77
Symbols and Their Explanations
77
2-Step Mode
78
Special 4-Step Mode
79
Special 2-Step Mode
79
Spot Welding
80
MIG/MAG and CMT Welding
81
Safety
81
MIG/MAG and CMT Welding - Overview
81
Switching on the Power Source
81
Setting the Welding Process and Operating Mode
81
Retrieving the Currently Set Filler Metal
82
Selecting the Filler Metal
82
Setting the Welding Parameters
84
Set the Shielding Gas Flow Rate
85
MIG/MAG or CMT Welding
85
Spot and Stitch Welding
86
Spot Welding
86
Stitch Welding
87
MIG/MAG and CMT Welding Parameters
89
Welding Parameters for MIG/MAG Pulse Synergic Welding and PMC Welding
89
Welding Parameters for MIG/MAG Standard Synergic Welding, LSC Welding and CMT
90
Welding Parameters for MIG/MAG Standard Manual Welding
93
Explanation of Footnotes
93
Easyjob Mode
95
General
95
TIG Welding
96
Safety
96
Preparations
96
Igniting the Arc
98
Finishing Welding
98
MMA Welding
99
Safety
99
Preparations
99
Welding Parameters for Manual Metal Arc Welding
101
Setup Settings
103
Setup Menu - Overview
105
Entering/Exiting the Setup Menu
105
Setup Menu - Overview
106
Process Parameters
108
Process Parameters for Start of Welding/End of Welding
108
Process Parameters for Gas-Setup
110
Process Parameters for Process Control
110
Penetration Stabilizer
110
Arc Length Stabilizer
112
Combination of Penetration Stabilizer and Arc Length Stabilizer
114
Process Parameters for Spot Welding
115
Process Parameters for Stitch Welding
115
Process Parameters for Monitoring and Components
115
Process Parameters for Electrode Setup
117
Process Parameters for TIG Setup
119
Process Parameters for Synchropulse
121
Process Parameters for Process MIX
123
R/L Alignment
125
Settings
127
General
127
Overview
127
Setting the Units
127
Setting the Standards
128
Setting Hold Mode
128
Setting the Display Brightness
128
Displaying Replaced Characteristics
129
Setting F1 and F2 Special Function Parameters Via the Setup Menu
129
Setting the Favourites Button Via the Setup Menu
129
Retrieving System Data
130
Setting the Interior Lighting
131
Restoring the Factory Settings
131
Resetting the Password for the Power Source Website
131
Retrieving Device Information
132
Setting the Special Display for Jobmaster
132
Setting the Mode for Spot Welding
132
Setting the Language
133
Keylock
134
Smartmanager - the Power Source Website
135
Smartmanager - the Power Source Website
137
General
137
Calling up the Power Source Website
137
Changing Password / Logging off
137
Settings
138
Language Selection
138
Fronius
138
Current System Data
139
Job-Data
141
Backup & Restore
142
General Remarks
142
Automatic Backup
143
Overview
144
Expanding / Reducing All Groups
144
Export Component Overview as
144
Update
145
Searching for an Update File (Performing the Update)
145
Fronius Weldconnect
146
Function Packages
147
Installing a Function Package
147
Synergic Lines Overview
148
Characteristics Overview
148
Show Filter
148
Screenshot
149
Troubleshooting and Maintenance
151
The Error Menu
153
Care, Maintenance and Disposal
154
General
154
Safety
154
At Every Start-Up
154
If Necessary
154
Every 2 Months
154
Every 6 Months
154
Updating Firmware
155
Disposal
155
Troubleshooting
156
Technical Data
161
Average Consumption Values During Welding
163
Average Wire Electrode Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During TIG Welding
163
Technical Data
164
Explanation of the Term "Duty Cycle
164
Special Voltages
164
TPS 270I C
165
TPS 270I C /Nc
166
TPS 270I C /MV/Nc
167
TPS 270I C /S/Nc
169
Overview with Critical Raw Materials, Year of Production of the Device
170
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Fronius TPS 270i C Operating Instructions Manual (152 pages)
MIG/MAG Power source
Brand:
Fronius
| Category:
Welding System
| Size: 31 MB
Table of Contents
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
7
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Residual Current Protective Device
9
Protecting Yourself and Others
9
Noise Emission Values
9
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
Warning Notices on the Device
22
Description of Warning Notices on the Device
24
Welding Packages, Welding Characteristics and Welding Processes
26
General
26
Welding Characteristics
26
Summary of MIG/MAG Pulse Synergic Welding
28
Summary of MIG/MAG Standard Synergic Welding
29
Summary of the PMC Process
29
Summary of the LSC Process
29
Summary of Synchropulse Welding
29
Summary of the CMT Process
30
System Components
31
General
31
Overview
31
Options
31
Controls, Connections and Mechanical Components
33
Control Panel
35
General
35
Safety
35
Displaying Plain Text for Parameters
40
F1/F2 Special Function Parameters, Favourites Button
41
F1 and F2 Special Function Parameters
41
The Favourites Button
42
Connections, Switches and Mechanical Components
45
Installation and Commissioning
47
Minimum Equipment Needed for Welding Task
49
General
49
MIG/MAG Gas-Cooled Welding
49
MIG/MAG Water-Cooled Welding
49
Manual CMT Welding
49
TIG DC Welding
49
MMA Welding
49
Before Installation and Commissioning
50
Safety
50
Proper Use
50
Setup Regulations
50
Mains Connection
50
Generator-Powered Operation
51
Information on System Components
51
Connecting the Mains Cable
52
General
52
Stipulated Mains Cables
52
Connecting the Mains Cable - General
52
Start-Up
55
Safety
55
General
55
Connecting the Gas Cylinder
55
Establishing a Ground Earth Connection
56
Connecting the Welding Torch
56
Inserting/Replacing Feed Rollers
57
Inserting the Wirespool
58
Inserting the Basket-Type Spool
59
Feeding in the Wire Electrode
60
Setting the Contact Pressure
61
Adjusting the Brake
62
Design of the Brake
62
Performing R/L Alignment
63
Welding
65
MIG/MAG Modes
67
General
67
Symbols and Their Explanations
67
2-Step Mode
68
Special 4-Step Mode
68
Special 2-Step Mode
68
MIG/MAG and CMT Welding
69
Safety
69
MIG/MAG and CMT Welding - Overview
69
Switching on the Power Source
69
Setting the Welding Process and Operating Mode
69
Retrieving the Currently Set Filler Metal
70
Selecting the Filler Metal
70
Setting the Welding Parameters
72
Setting the Shielding Gas Flow Rate
73
MIG/MAG or CMT Welding
73
MIG/MAG and CMT Welding Parameters
74
Welding Parameters for MIG/MAG Pulse Synergic Welding, for CMT Welding and PMC Welding
74
Welding Parameters for MIG/MAG Standard Synergic Welding and LSC Welding
75
Welding Parameters for MIG/MAG Standard Manual Welding
77
Explanation of Footnotes
78
Easyjob Mode
79
General
79
Spot Welding
81
TIG Welding
83
Safety
83
Preparations
83
Igniting the Arc
85
Finishing Welding
85
MMA Welding
86
Safety
86
Preparations
86
Welding Parameters for Manual Metal Arc Welding
88
Setup Settings
89
Setup Menu - Overview
91
Entering/Exiting the Setup Menu
91
Setup Menu - Overview
92
Process Parameters
93
Process Parameters for Start of Welding/End of Welding
93
Process Parameters for Gas-Setup
95
Process Parameters for Process Control
95
Penetration Stabilizer
95
Arc Length Stabilizer
97
Combination of Penetration Stabilizer and Arc Length Stabilizer
99
Process Parameters for Spot Welding
100
Process Parameters for Monitoring and Components
100
Process Parameters for Electrode Setup
101
Process Parameters for TIG Setup
103
Process Parameters for Synchropulse
105
Process Parameters for Process MIX
107
R/L Alignment
109
Settings
111
General Remarks
111
Overview
111
Setting the Units
111
Setting the Standards
112
Setting the Display Brightness
112
Displaying Replaced Characteristics
112
Setting F1 and F2 Special Function Parameters Via the Setup Menu
112
Setting the Favourites Button Via the Setup Menu
113
Retrieving System Data
113
Setting the Interior Lighting
114
Restoring the Factory Settings
115
Resetting the Password for the Power Source Website
115
Retrieving Device Information
115
Setting the Special Display for Jobmaster
115
Setting the Mode for Spot Welding
116
Setting the Language
117
Keylock
118
Smartmanager - the Power Source Website
119
Smartmanager - the Power Source Website
121
General Remarks
121
Calling up the Power Source Website
121
Changing Password / Logging off
121
Settings
122
Language Selection
122
Fronius
122
Overview
123
Expand All Groups / Reduce All Groups
123
Save as XML-File
123
Update
124
Searching for an Update File (Performing the Update)
124
Fronius Weldconnect
125
Screenshot
126
Backup & Restore
127
General Remarks
127
Automatic Backup
128
Function Packages
129
Welding Packages
129
Special Characteristics
129
Options
129
Installing a Function Package
129
Synergic Lines Overview
130
Characteristics Overview
130
Show /Hide Filter
130
Troubleshooting and Maintenance
131
The Error Menu
133
Troubleshooting
134
General
134
Safety
134
Power Source - Troubleshooting
134
Care, Maintenance and Disposal
138
General
138
Safety
138
At Every Start-Up
138
If Necessary
138
Every 2 Months
138
Every 6 Months
138
Updating Firmware
138
Disposal
139
Technical Data
141
Technical Data
143
Explanation of the Term "Duty Cycle
143
Special Voltages
143
TPS 270I C
144
TPS 270I C /Nc
145
TPS 270I C /MV/Nc
146
TPS 270I C /S/Nc
148
Fronius TPS 270i C Operating Instructions Manual (148 pages)
MIG/MAG Power source
Brand:
Fronius
| Category:
Portable Generator
| Size: 35 MB
Table of Contents
Table of Contents
5
Safety Rules
9
Explanation of Safety Symbols
9
General
9
Proper Use
10
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
11
Mains Connection
11
Residual Current Protective Device
11
Protecting Yourself and Others
11
Noise Emission Values
12
Danger from Toxic Gases and Vapours
12
Danger from Flying Sparks
13
Risks from Mains Current and Welding Current
13
Meandering Welding Currents
14
EMC Device Classifications
15
EMC Measures
15
EMF Measures
15
Specific Hazards
16
Factors Affecting Welding Results
17
Danger from Shielding Gas Cylinders
17
Danger from Escaping Shielding Gas
18
Safety Measures at the Installation Location and During Transport
18
Safety Measures in Normal Operation
18
Commissioning, Maintenance and Repair
19
Safety Inspection
19
Disposal
20
Safety Symbols
20
Data Protection
20
Copyright
20
General Information
21
General
23
Device Concept
23
Functional Principle
23
Application Areas
23
Warning Notices on the Device
24
Welding Processes, Processes and Welding Characteristics
26
General
26
Welding Characteristics
26
Summary of MIG/MAG Pulse Synergic Welding
27
Summary of MIG/MAG Standard Synergic Welding
27
Summary of the PMC Process
27
Summary of the LSC Process
28
Summary of Synchropulse Welding
28
Summary of the CMT Process
28
System Components
29
General
29
Overview
29
Options
29
Controls, Connections and Mechanical Components
31
Control Panel
33
General
33
Safety
33
Displaying Plain Text for Parameters
37
F1/F2 Special Function Parameters, Favourites Button
38
F1 and F2 Special Function Parameters
38
The Favourites Button
40
Connections, Switches and Mechanical Components
42
Installation and Commissioning
45
Minimum Equipment Needed for Welding Task
47
General
47
MIG/MAG Gas-Cooled Welding
47
MIG/MAG Water-Cooled Welding
47
Manual CMT Welding
47
TIG DC Welding
47
MMA Welding
47
Before Installation and Commissioning
48
Safety
48
Proper Use
48
Setup Regulations
48
Mains Connection
48
Generator-Powered Operation
49
Information on System Components
49
Connecting the Mains Cable
50
General
50
Stipulated Mains Cables
50
Connecting the Mains Cable - General
50
Start-Up
53
Safety
53
General
53
Connecting the Gas Cylinder
53
Establishing a Ground Earth Connection
54
Connecting the Welding Torch
54
Inserting/Replacing Feed Rollers
55
Inserting the Wirespool
56
Inserting the Basket-Type Spool
57
Feeding in the Wire Electrode
58
Setting the Contact Pressure
59
Adjusting the Brake
59
Design of the Brake
60
Performing R/L Alignment
60
Welding
61
MIG/MAG Modes
63
General
63
Symbols and Their Explanations
63
2-Step Mode
64
Special 4-Step Mode
64
Special 2-Step Mode
64
MIG/MAG and CMT Welding
65
Safety
65
MIG/MAG and CMT Welding - Overview
65
Switching on the Power Source
65
Setting the Welding Process and Operating Mode
65
Retrieving the Currently Set Filler Metal
66
Selecting the Filler Metal
66
Setting the Welding Parameters
68
Setting the Shielding Gas Flow Rate
68
MIG/MAG or CMT Welding
69
MIG/MAG and CMT Welding Parameters
70
Welding Parameters for MIG/MAG Pulse Synergic Welding, for CMT Welding and PMC Welding
70
Welding Parameters for MIG/MAG Standard Synergic Welding and LSC Welding
72
Welding Parameters for MIG/MAG Standard Manual Welding
74
Explanation of Footnotes
74
Easyjob Mode
75
General
75
TIG Welding
77
Safety
77
Preparations
77
Igniting the Arc
78
Finishing Welding
79
MMA Welding
80
Safety
80
Preparations
80
Welding Parameters for Manual Metal Arc Welding
81
Setup Settings
83
Setup Menu - Overview
85
Entering/Exiting the Setup Menu
85
Setup Menu - Overview
86
Process Parameters
87
Process Parameters for Start of Welding/End of Welding
87
Process Parameters for Gas-Setup
89
Process Parameters for Process Control
89
Penetration Stabiliser
90
Arc Length Stabilizer
92
Combination of Penetration Stabiliser and Arc Length Stabiliser
93
Process Parameters for Monitoring and Components
94
Process Parameters for Electrode Setup
95
Process Parameters for TIG Setup
97
Process Parameters for Synchropulse
99
Process Parameters for Process MIX
101
R/L Alignment
103
Settings
105
General Remarks
105
Overview
105
Setting the Units
105
Setting the Standards
106
Setting the Display Brightness
106
Setting F1 and F2 Special Function Parameters Via the Setup Menu
106
Setting the Favourites Button Via the Setup Menu
107
Retrieving System Data
107
Setting the Interior Lighting
108
Restoring the Factory Settings
109
Resetting the Password for the Power Source Website
109
Retrieving Device Information
109
Setting the Special Display for Jobmaster
110
Setting Special 4-Step Mode Guntrigger
110
Setting the Language
111
Keylock
112
Power Source Website
113
Power Source Website
115
General Remarks
115
Calling up the Power Source Website
115
User Password
115
Settings
116
Language Selection
116
Fronius
117
Overview
118
Expand All Groups / Reduce All Groups
118
Save as XML-File
118
Update
119
Searching for an Update File (Performing the Update)
119
Fronius Weldwizard
119
Screenshot
120
Backup & Restore
121
Backup (Start Back Up)
121
Restore (Search Restore-File)
121
Function Packages
122
Welding Packages
122
Special Characteristics
122
Options
122
Uploading a Function Package
122
Job-Data
123
Job Overview
123
Editing a Job
123
Exporting Job(S) as
124
Synergic Lines Overview
126
Show /Hide Filter
126
Troubleshooting and Maintenance
127
Troubleshooting
129
General
129
Safety
129
Power Source - Troubleshooting
129
Care, Maintenance and Disposal
132
General
132
Safety
132
At Every Start-Up
132
If Necessary
132
Every 2 Months
132
Every 6 Months
132
Updating Firmware
132
Disposal
133
Appendix
135
Technical Data
137
Explanation of the Term "Duty Cycle
137
Special Voltages
137
TPS 270I C
138
TPS 270I C /Nc
139
TPS 270I C /MV/Nc
140
TPS 270I C /S/Nc
142
Spare Parts List: TPS 270I C
143
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Fronius TPS 270i C Quick Manual (2 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 1 MB
Table of Contents
Safety
1
Set the Filler Metal and Shielding Gas
1
Set the Welding Process
1
Set the Operating Mode
1
Set the Welding Power
1
Adjust the Parameters for Correction
1
Status Indicators
1
Operating Instructions
1
Process Parameters
2
Gas Setup
2
Process Control
2
Settings
2
Display
2
F1/F2 Param.
2
Favourite
2
Easyjobs
2
F1 / F2 Special Function Parameters
2
Operating Mode Setup
2
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