Fronius TPS 270i C Manuals

Manuals and User Guides for Fronius TPS 270i C. We have 4 Fronius TPS 270i C manuals available for free PDF download: Operating Instructions Manual, Quick Manual

Fronius TPS 270i C Operating Instructions Manual (172 pages)

Brand: Fronius | Category: Welding System | Size: 7 MB

Table of Contents
3
Safety Rules
8
Explanation of Safety Notices
8
General
8
Proper Use
9
Environmental Conditions
9
Obligations of the Operator
9
Obligations of Personnel
9
Mains Connection
10
Residual Current Protective Device
10
Protecting Yourself and Others
10
Noise Emission Values
11
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
14
EMF Measures
14
Specific Hazards
14
Requirement for the Shielding Gas
15
Danger from Shielding Gas Cylinders
16
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
17
Commissioning, Maintenance and Repair
18
Safety Inspection
18
Disposal
18
Safety Symbols
18
Data Protection
19
Copyright
19
General Information
21
General
23
Device Concept
23
Functional Principle
23
Application Areas
23
Warning Notices on the Device
24
Description of the Warning Notices on the Device
26
System Components
28
General
28
Overview
28
Options
28
Welding Packages, Welding Characteristics and Welding Processes
31
Welding Packages
33
General
33
Welding Characteristics
34
Welding Methods and Processes
39
MIG/MAG Pulse Synergic Welding
39
MIG/MAG Standard Synergic Welding
39
PMC Process
39
LSC Process
39
Synchropulse Welding
40
CMT Process
40
CMT Cycle Step Welding Process
40
Slaghammer
40
Stitch Welding
40
Controls, Connections and Mechanical Components
43
Control Panel
45
General
45
Safety
45
Displaying Plain Text for Parameters
50
F1/F2 Special Function Parameters, Favourites Button
51
F1 and F2 Special Function Parameters
51
The Favourites Button
52
Connections, Switches and Mechanical Components
55
Installation and Commissioning
57
Minimum Equipment Needed for Welding Task
59
General
59
MIG/MAG Gas-Cooled Welding
59
MIG/MAG Water-Cooled Welding
59
Manual CMT Welding
59
TIG DC Welding
59
MMA Welding
59
Before Installation and Commissioning
60
Safety
60
Proper Use
60
Setup Regulations
60
Mains Connection
60
Generator-Powered Operation
61
Information on System Components
61
Connecting the Mains Cable
62
Safety
62
General
62
Stipulated Mains Cables
62
Connecting the Mains Cable - General
63
Start-Up
65
Safety
65
General
65
Connecting the Gas Cylinder
65
Establishing a Ground Earth Connection
66
Connecting the Welding Torch
67
Inserting/Replacing Feed Rollers
67
Inserting the Wirespool
69
Inserting the Basket-Type Spool
70
Feeding in the Wire Electrode
71
Setting the Contact Pressure
73
Adjusting the Brake
73
Design of the Brake
74
Performing R/L Alignment
74
Welding
75
MIG/MAG Modes
77
General
77
Symbols and Their Explanations
77
2-Step Mode
78
Special 4-Step Mode
79
Special 2-Step Mode
79
Spot Welding
80
MIG/MAG and CMT Welding
81
Safety
81
MIG/MAG and CMT Welding - Overview
81
Switching on the Power Source
81
Setting the Welding Process and Operating Mode
81
Retrieving the Currently Set Filler Metal
82
Selecting the Filler Metal
82
Setting the Welding Parameters
84
Set the Shielding Gas Flow Rate
85
MIG/MAG or CMT Welding
85
Spot and Stitch Welding
86
Spot Welding
86
Stitch Welding
87
MIG/MAG and CMT Welding Parameters
89
Welding Parameters for MIG/MAG Pulse Synergic Welding and PMC Welding
89
Welding Parameters for MIG/MAG Standard Synergic Welding, LSC Welding and CMT
90
Welding Parameters for MIG/MAG Standard Manual Welding
93
Explanation of Footnotes
93
Easyjob Mode
95
General
95
TIG Welding
96
Safety
96
Preparations
96
Igniting the Arc
98
Finishing Welding
98
MMA Welding
99
Safety
99
Preparations
99
Welding Parameters for Manual Metal Arc Welding
101
Setup Settings
103
Setup Menu - Overview
105
Entering/Exiting the Setup Menu
105
Setup Menu - Overview
106
Process Parameters
108
Process Parameters for Start of Welding/End of Welding
108
Process Parameters for Gas-Setup
110
Process Parameters for Process Control
110
Penetration Stabilizer
110
Arc Length Stabilizer
112
Combination of Penetration Stabilizer and Arc Length Stabilizer
114
Process Parameters for Spot Welding
115
Process Parameters for Stitch Welding
115
Process Parameters for Monitoring and Components
115
Process Parameters for Electrode Setup
117
Process Parameters for TIG Setup
119
Process Parameters for Synchropulse
121
Process Parameters for Process MIX
123
R/L Alignment
125
Settings
127
General
127
Overview
127
Setting the Units
127
Setting the Standards
128
Setting Hold Mode
128
Setting the Display Brightness
128
Displaying Replaced Characteristics
129
Setting F1 and F2 Special Function Parameters Via the Setup Menu
129
Setting the Favourites Button Via the Setup Menu
129
Retrieving System Data
130
Setting the Interior Lighting
131
Restoring the Factory Settings
131
Resetting the Password for the Power Source Website
131
Retrieving Device Information
132
Setting the Special Display for Jobmaster
132
Setting the Mode for Spot Welding
132
Setting the Language
133
Keylock
134
Smartmanager - the Power Source Website
135
Smartmanager - the Power Source Website
137
General
137
Calling up the Power Source Website
137
Changing Password / Logging off
137
Settings
138
Language Selection
138
Fronius
138
Current System Data
139
Job-Data
141
Backup & Restore
142
General Remarks
142
Automatic Backup
143
Overview
144
Expanding / Reducing All Groups
144
Export Component Overview as
144
Update
145
Searching for an Update File (Performing the Update)
145
Fronius Weldconnect
146
Function Packages
147
Installing a Function Package
147
Synergic Lines Overview
148
Characteristics Overview
148
Show Filter
148
Screenshot
149
Troubleshooting and Maintenance
151
The Error Menu
153
Care, Maintenance and Disposal
154
General
154
Safety
154
At Every Start-Up
154
If Necessary
154
Every 2 Months
154
Every 6 Months
154
Updating Firmware
155
Disposal
155
Troubleshooting
156
Technical Data
161
Average Consumption Values During Welding
163
Average Wire Electrode Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During TIG Welding
163
Technical Data
164
Explanation of the Term "Duty Cycle
164
Special Voltages
164
TPS 270I C
165
TPS 270I C /Nc
166
TPS 270I C /MV/Nc
167
TPS 270I C /S/Nc
169
Overview with Critical Raw Materials, Year of Production of the Device
170

Fronius TPS 270i C Operating Instructions Manual (152 pages)

MIG/MAG Power source

Brand: Fronius | Category: Welding System | Size: 31 MB

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Proper Use
  7
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Residual Current Protective Device
  9
- Protecting Yourself and Others
  9
- Noise Emission Values
  9
- Danger from Toxic Gases and Vapours
  10
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  11
- Meandering Welding Currents
  12
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  15
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  16
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  17
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
General Information

19
- General
  21
  - Device Concept
    21
  - Functional Principle
    21
  - Application Areas
    21
  - Warning Notices on the Device
    22
  - Description of Warning Notices on the Device
    24
- Welding Packages, Welding Characteristics and Welding Processes
  26
- System Components
  31
  - General
    31
  - Overview
    31
  - Options
    31
Controls, Connections and Mechanical Components

33
Installation and Commissioning

47
- Minimum Equipment Needed for Welding Task
  49
  - General
    49
  - MIG/MAG Gas-Cooled Welding
    49
  - MIG/MAG Water-Cooled Welding
    49
  - Manual CMT Welding
    49
  - TIG DC Welding
    49
  - MMA Welding
    49
- Before Installation and Commissioning
  50
  - Safety
    50
  - Proper Use
    50
  - Setup Regulations
    50
  - Mains Connection
    50
  - Generator-Powered Operation
    51
  - Information on System Components
    51
- Connecting the Mains Cable
  52
  - General
    52
  - Stipulated Mains Cables
    52
  - Connecting the Mains Cable - General
    52
- Start-Up
  55
  - Safety
    55
  - General
    55
  - Connecting the Gas Cylinder
    55
  - Establishing a Ground Earth Connection
    56
  - Connecting the Welding Torch
    56
  - Inserting/Replacing Feed Rollers
    57
  - Inserting the Wirespool
    58
  - Inserting the Basket-Type Spool
    59
  - Feeding in the Wire Electrode
    60
  - Setting the Contact Pressure
    61
  - Adjusting the Brake
    62
  - Design of the Brake
    62
  - Performing R/L Alignment
    63
Welding

65
- MIG/MAG Modes
  67
  - General
    67
  - Symbols and Their Explanations
    67
  - 2-Step Mode
    68
  - Special 4-Step Mode
    68
  - Special 2-Step Mode
    68
- MIG/MAG and CMT Welding
  69
- MIG/MAG and CMT Welding Parameters
  74
- Easyjob Mode
  79
  - General
    79
- Spot Welding
  81
- TIG Welding
  83
  - Safety
    83
  - Preparations
    83
  - Igniting the Arc
    85
  - Finishing Welding
    85
- MMA Welding
  86
  - Safety
    86
  - Preparations
    86
  - Welding Parameters for Manual Metal Arc Welding
    88
Setup Settings

89
- Setup Menu - Overview
  91
  - Entering/Exiting the Setup Menu
    91
  - Setup Menu - Overview
    92
- Process Parameters
  93
- Settings
  111
  - General Remarks
    111
  - Overview
    111
  - Setting the Units
    111
  - Setting the Standards
    112
  - Setting the Display Brightness
    112
  - Displaying Replaced Characteristics
    112
  - Setting F1 and F2 Special Function Parameters Via the Setup Menu
    112
  - Setting the Favourites Button Via the Setup Menu
    113
  - Retrieving System Data
    113
  - Setting the Interior Lighting
    114
  - Restoring the Factory Settings
    115
  - Resetting the Password for the Power Source Website
    115
  - Retrieving Device Information
    115
  - Setting the Special Display for Jobmaster
    115
  - Setting the Mode for Spot Welding
    116
- Setting the Language
  117
- Keylock
  118
Smartmanager - the Power Source Website

119
- Smartmanager - the Power Source Website
  121
  - General Remarks
    121
  - Calling up the Power Source Website
    121
  - Changing Password / Logging off
    121
  - Settings
    122
  - Language Selection
    122
  - Fronius
    122
- Overview
  123
  - Expand All Groups / Reduce All Groups
    123
  - Save as XML-File
    123
- Update
  124
  - Searching for an Update File (Performing the Update)
    124
  - Fronius Weldconnect
    125
- Screenshot
  126
- Backup & Restore
  127
  - General Remarks
    127
  - Automatic Backup
    128
- Function Packages
  129
  - Welding Packages
    129
  - Special Characteristics
    129
  - Options
    129
  - Installing a Function Package
    129
- Synergic Lines Overview
  130
  - Characteristics Overview
    130
  - Show /Hide Filter
    130
Troubleshooting and Maintenance

131
- The Error Menu
  133
- Troubleshooting
  134
  - General
    134
  - Safety
    134
  - Power Source - Troubleshooting
    134
- Care, Maintenance and Disposal
  138
  - General
    138
  - Safety
    138
  - At Every Start-Up
    138
  - If Necessary
    138
  - Every 2 Months
    138
  - Every 6 Months
    138
  - Updating Firmware
    138
  - Disposal
    139
Technical Data

141
- Technical Data
  143
  - Explanation of the Term "Duty Cycle
    143
  - Special Voltages
    143
  - TPS 270I C
    144
  - TPS 270I C /Nc
    145
  - TPS 270I C /MV/Nc
    146
  - TPS 270I C /S/Nc
    148

Fronius TPS 270i C Operating Instructions Manual (148 pages)

MIG/MAG Power source

Brand: Fronius | Category: Portable Generator | Size: 35 MB

Table of Contents
5
Safety Rules
9
- Explanation of Safety Symbols
  9
- General
  9
- Proper Use
  10
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  11
- Mains Connection
  11
- Residual Current Protective Device
  11
- Protecting Yourself and Others
  11
- Noise Emission Values
  12
- Danger from Toxic Gases and Vapours
  12
- Danger from Flying Sparks
  13
- Risks from Mains Current and Welding Current
  13
- Meandering Welding Currents
  14
- EMC Device Classifications
  15
- EMC Measures
  15
- EMF Measures
  15
- Specific Hazards
  16
- Factors Affecting Welding Results
  17
- Danger from Shielding Gas Cylinders
  17
- Danger from Escaping Shielding Gas
  18
- Safety Measures at the Installation Location and During Transport
  18
- Safety Measures in Normal Operation
  18
- Commissioning, Maintenance and Repair
  19
- Safety Inspection
  19
- Disposal
  20
- Safety Symbols
  20
- Data Protection
  20
- Copyright
  20
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- Welding Processes, Processes and Welding Characteristics
  26
- System Components
  29
  - General
    29
  - Overview
    29
  - Options
    29
Controls, Connections and Mechanical Components

31
Installation and Commissioning

45
- Minimum Equipment Needed for Welding Task
  47
  - General
    47
  - MIG/MAG Gas-Cooled Welding
    47
  - MIG/MAG Water-Cooled Welding
    47
  - Manual CMT Welding
    47
  - TIG DC Welding
    47
  - MMA Welding
    47
- Before Installation and Commissioning
  48
  - Safety
    48
  - Proper Use
    48
  - Setup Regulations
    48
  - Mains Connection
    48
  - Generator-Powered Operation
    49
  - Information on System Components
    49
- Connecting the Mains Cable
  50
  - General
    50
  - Stipulated Mains Cables
    50
  - Connecting the Mains Cable - General
    50
- Start-Up
  53
  - Safety
    53
  - General
    53
  - Connecting the Gas Cylinder
    53
  - Establishing a Ground Earth Connection
    54
  - Connecting the Welding Torch
    54
  - Inserting/Replacing Feed Rollers
    55
  - Inserting the Wirespool
    56
  - Inserting the Basket-Type Spool
    57
  - Feeding in the Wire Electrode
    58
  - Setting the Contact Pressure
    59
  - Adjusting the Brake
    59
  - Design of the Brake
    60
  - Performing R/L Alignment
    60
Welding

61
- MIG/MAG Modes
  63
  - General
    63
  - Symbols and Their Explanations
    63
  - 2-Step Mode
    64
  - Special 4-Step Mode
    64
  - Special 2-Step Mode
    64
- MIG/MAG and CMT Welding
  65
- MIG/MAG and CMT Welding Parameters
  70
- Easyjob Mode
  75
  - General
    75
- TIG Welding
  77
  - Safety
    77
  - Preparations
    77
  - Igniting the Arc
    78
  - Finishing Welding
    79
- MMA Welding
  80
  - Safety
    80
  - Preparations
    80
  - Welding Parameters for Manual Metal Arc Welding
    81
Setup Settings

83
- Setup Menu - Overview
  85
  - Entering/Exiting the Setup Menu
    85
  - Setup Menu - Overview
    86
- Process Parameters
  87
- Settings
  105
  - General Remarks
    105
  - Overview
    105
  - Setting the Units
    105
  - Setting the Standards
    106
  - Setting the Display Brightness
    106
  - Setting F1 and F2 Special Function Parameters Via the Setup Menu
    106
  - Setting the Favourites Button Via the Setup Menu
    107
  - Retrieving System Data
    107
  - Setting the Interior Lighting
    108
  - Restoring the Factory Settings
    109
  - Resetting the Password for the Power Source Website
    109
  - Retrieving Device Information
    109
  - Setting the Special Display for Jobmaster
    110
  - Setting Special 4-Step Mode Guntrigger
    110
- Setting the Language
  111
- Keylock
  112
Power Source Website

113
- Power Source Website
  115
  - General Remarks
    115
  - Calling up the Power Source Website
    115
  - User Password
    115
  - Settings
    116
  - Language Selection
    116
  - Fronius
    117
- Overview
  118
  - Expand All Groups / Reduce All Groups
    118
  - Save as XML-File
    118
- Update
  119
  - Searching for an Update File (Performing the Update)
    119
  - Fronius Weldwizard
    119
- Screenshot
  120
- Backup & Restore
  121
  - Backup (Start Back Up)
    121
  - Restore (Search Restore-File)
    121
- Function Packages
  122
  - Welding Packages
    122
  - Special Characteristics
    122
  - Options
    122
  - Uploading a Function Package
    122
- Job-Data
  123
  - Job Overview
    123
  - Editing a Job
    123
  - Exporting Job(S) as
    124
- Synergic Lines Overview
  126
  - Show /Hide Filter
    126
Troubleshooting and Maintenance

127
- Troubleshooting
  129
  - General
    129
  - Safety
    129
  - Power Source - Troubleshooting
    129
- Care, Maintenance and Disposal
  132
  - General
    132
  - Safety
    132
  - At Every Start-Up
    132
  - If Necessary
    132
  - Every 2 Months
    132
  - Every 6 Months
    132
  - Updating Firmware
    132
  - Disposal
    133
Appendix

135
- Technical Data
  137
  - Explanation of the Term "Duty Cycle
    137
  - Special Voltages
    137
  - TPS 270I C
    138
  - TPS 270I C /Nc
    139
  - TPS 270I C /MV/Nc
    140
  - TPS 270I C /S/Nc
    142
- Spare Parts List: TPS 270I C
  143

Fronius TPS 270i C Quick Manual (2 pages)

Brand: Fronius | Category: Welding System | Size: 1 MB

Safety
1
Set the Filler Metal and Shielding Gas
1
Set the Welding Process
1
Set the Operating Mode
1
Set the Welding Power
1
Adjust the Parameters for Correction
1
Status Indicators
1
Operating Instructions
1
Process Parameters
2
Gas Setup
2
Process Control
2
Settings
2
Display
2
F1/F2 Param.
2
Favourite
2
Easyjobs
2
F1 / F2 Special Function Parameters
2
Operating Mode Setup
2

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Fronius TPS 270i C Manuals

Fronius TPS 270i C Operating Instructions Manual (172 pages)

Table of Contents

Fronius TPS 270i C Operating Instructions Manual (152 pages)

Table of Contents

General Information

Controls, Connections and Mechanical Components

Installation and Commissioning

Welding

Setup Settings

Smartmanager - the Power Source Website

Troubleshooting and Maintenance

Technical Data

Fronius TPS 270i C Operating Instructions Manual (148 pages)

Table of Contents

General Information

Controls, Connections and Mechanical Components

Installation and Commissioning

Welding

Setup Settings

Power Source Website

Troubleshooting and Maintenance

Appendix

Fronius TPS 270i C Quick Manual (2 pages)

Table of Contents

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