Fronius TPS/i Robotics TWIN Push Manuals

Fronius TPS/i Robotics TWIN Push Manuals

Manuals and User Guides for Fronius TPS/i Robotics TWIN Push. We have 1 Fronius TPS/i Robotics TWIN Push manual available for free PDF download: Operating Instructions Manual

Fronius TPS/i Robotics TWIN Push Operating Instructions Manual

Fronius TPS/i Robotics TWIN Push Operating Instructions Manual (108 pages)

MIG/MAG robot welding system

Brand: Fronius | Category: Welding System | Size: 30 MB

Table of Contents

Table of Contents
3
Safety Instructions
7
- Explanation of Safety Instructions
  7
- General
  7
- Intended Use
  7
- Environmental Conditions
  8
- Obligations of the Operating Company
  8
- Obligations of Personnel
  8
- Grid Connection
  8
- Personal Protection and Protection of Others
  9
- Danger from Toxic Gases and Vapors
  9
- Danger from Flying Sparks
  10
- Risks from Grid Current and Welding Current
  10
- Stray Welding Currents
  11
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Particular Hazard Areas
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger Posed by Shielding Gas Leak
  14
- Safety Measures at the Setup Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  17
- Backup
  17
- Copyright
  17
General Information

19
- General
  21
  - Application Areas
    21
  - System Overview
    22
- Requirements
  23
  - System Requirements and Minimum Equipment
    23
  - Mechanical Requirements
    23
  - Electrical Requirements
    23
  - Software Requirements
    23
  - Dimensioning of the Robot
    24
  - Measures to Increase System Availability
    24
  - Ground Connection
    25
  - Note about the Wirefeed
    25
- Functional Principle
  26
  - Operating Principle
    26
  - Lead Power Source and Trail Power Source
    26
- WF 30I R /TWIN
  27
  - Device Concept
    27
  - Intended Use
    27
  - Warning Notices on the Device
    28
  - Description of Warning Notices on the Device
    30
- Interconnecting Hosepack
  32
- Torch Hosepack
  33
  - General
    33
  - Scope of Supply
    33
- Crashbox
  34
  - General
    34
  - Also Required for the Installation
    34
  - Scope of Supply
    35
  - Clamp System Scope of Supply
    35
- Robot Welding Torch
  36
  - Safety
    36
  - Tilt Angle of the Contact Tips
    37
Welding Technology Aspects

39
- Welding Technology Aspects
  41
  - Protective Gas Shields for TWIN Welding Processes
    41
  - Conducting R/L Comparison
    41
  - Work Angle of the Welding Torch
    42
  - Stick out
    42
  - TWIN Mode
    42
- TWIN Characteristics
  43
  - General
    43
  - Available TWIN Characteristics
    43
- TWIN Welding Processes
  44
- TWIN Process Parameters
  49
  - Pulse Synchronization Ratio
    49
  - Lead/Trail Phase Shift
    50
  - Trail Ignition Delay
    51
Operating Controls, Connections and Mechanical Components

53
- WF 30I R /TWIN: Operating Controls, Connections, and Mechanical Components
  55
  - Safety
    55
  - Wirefeeder Front
    55
  - Wirefeeder Side
    56
  - Function of the Gas-Test, Wire-Return and Wire Threading Buttons
    57
  - Wirefeeder Rear
    58
- Interconnecting Hosepack
  60
  - Interconnecting Hosepack-Connections
    60
Installation and Startup

61
Troubleshooting, Maintenance, and Disposal

87
- Troubleshooting
  89
  - Safety
    89
  - Displayed Error Codes
    91
- Service, Maintenance and Disposal
  93
  - General
    93
  - Safety
    93
  - During each Start-Up
    93
  - Every 6 Months
    94
  - Disposal
    94
Technical Data

95
- TWIN Wirefeeder
  97
  - WF 30I R /TWIN
    97
- Robot Welding Torch
  98
  - MTB 2X500I R
    98
  - Dimensions Depend on the Contact Tip Tilt Angle
    98
- Torch Hosepack
  101
  - MHP 2X500I R/W/FSC
    101
- Interconnecting Hosepacks
  102
  - HP 70I, HP PC Cable HD 70
    102
- Crashbox /I XXL
  103
  - Crashbox /I XXL - Technical Data & Triggering Torques and Weight-Distance Diagram
    103

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